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Pacbrake is a registered trademark of Pacbrake Co.

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HP10216 AMP AIR SUSPENSION KIT

L6360

ECN 1-1789

L6360_Rev4_17.07.2018

KIT CONTENTS

REQUIRED TOOLS 

• 

Hoist or Floor Jacks

• 

Safety Stands

• 

Safety Glasses

• 

Torque Wrench

• 

Standard Open-End Combo  

Wrenches

• 

Ratchet

• 

Metric and Standard Sockets

• 

7

32

" Allen Wrench (socket if available)

• 

5

16

" Drill Bit (very sharp)

• 

Heavy Duty Drill

• 

Hose Cutter, Razor Blade or  

Sharp Knife

• 

Air Compressor or Compressed  

Air Source

• 

Spray Bottle with Dish Soap & Water

Make sure all the items shown in 

the photo are provided in your kit

before starting the installation.

KIT CONTENTS  

  

Air Spring   

(2) 

HP10000D

Upper Bracket Driver Side   

(1) 

HP1432

Upper Bracket Passenger Side   

(1) 

HP1431

Lower Bracket   

(2) 

HP1433

J Clamp   

(4) 

HP1434

SUB GROUP   

(1) 

HP10217

F1 

Capscrew, Countersunk   

(8) 

HP1008

F2 

Bolt 

3

8

 x 1 ½ NC   

(2) 

C18018

F3 

Flat Washer 

3

8

"  

(2) 

C18006

F4 

Flat washer 

3

8

" SAE   

(14) 

C653

F6 

Screw Hex Cap 

3

8

"-16  

(4) 

HP1416

F7 

Nut Nyloc 

3

8

"-16  

(10) 

HP1000

F8 

U-Bolt  

(2) 

HP1331

F9 

Airline Hose Assembly 

(1) 

HP1344

F10 

Bolt, Self-Tapping 3   

(2) 

HP1078

F11 

Cable Clamp 

5

8

"  

(2) 

HP1435

F12 

Cable Clamp 1"   

(1) 

HP1436

F14 

Bolt Leader Tool 

(1) 

Hp1440

F15 

Heat Shield   

(1) 

HP0012

F16 

Worm Gear Ring Clamp (2 ½" - 4 ½")   

(2) 

HP1001

F17 

Worm Gear Ring Clamp (4½" - 6 ½") 

(2) 

HP1377

H  

AIR SPRING SUB GROUP   

(1) 

HP10180

H1 

Fitting, Brass, Push   

(2) 

HP1099

H2 

Tywrap  

(6) 

C11618

H3 

Roll Plate   

(4) 

HP10054

 A

 

B

 

C

E

 

D

 

D

 

F12

 

F11

 

F2

 

F10

 

F6

 

F17

 

F16

 

H15

 

F14

 

H1

 

H2

 

H3

 

F9

 

F8

F7

F4

F3

 

F1

Summary of Contents for HP10216

Page 1: ...Beds Will not fit vehicles equipped with MagneRide See application guide for proper fitment Use the most advanced air springs on the market to eliminate your vehicle s sag sway and bottoming out Pacb...

Page 2: ...Spring 2 HP10000D B Upper Bracket Driver Side 1 HP1432 C Upper Bracket Passenger Side 1 HP1431 D Lower Bracket 2 HP1433 E J Clamp 4 HP1434 F SUB GROUP 1 HP10217 F1 Capscrew Countersunk 8 HP1008 F2 Bol...

Page 3: ...A F10 F4 H1 B C F1 F7 F4 F4 F2 F4 F7 F7 F4 E F4 F6 F1 F1 3 4 5 6 7 8 OLE OR IN PART IS PROHIBITED ACBRAKE CO SURREY B C CANADA D ECN MATERIAL INTERPRET AL AND TOL PER ASME THIRD ANGLE 12 1 WEIGHT 10 9...

Page 4: ...the vehicle you are installing the kit on 2 Pacbrake recommends using a good quality anti seize on all fasteners This will reduce the chance of corrosion on the fasteners and will help facilitate rem...

Page 5: ...on the left driver s and right passenger s hand side See picture 2C Use a small screw driver to unhook the clamp from the line and remove it Discard the clamp since it will no longer be used Install t...

Page 6: ...to 4A NOTE The rounded edge of the roll plate H3 will be towards the bellows so that the bellows is seated inside both roll plates Install the swivel fitting H1 into the top of the air spring finger t...

Page 7: ...the new ABS line holder over the bolt once the upper bracket is in place and cap with a flat washer F4 and nylon locknut F7 Leave loose at this time There are two ways to attach the front side of the...

Page 8: ...d the stock jounce bumper cup and drill a 5 16 hole in the frame using the center hole in the front side of the upper bracket as a template Install the Washer Head Self Tapping Screw F10 in the hole T...

Page 9: ...TE It may be necessary on some models to slightly pull down the hard brake line on the rear right passenger side in order to install the lower bracket mounting hardware 7 EMERGENCY BRAKE CABLE MODIFIC...

Page 10: ...CAUTION WHEN CUTTING OR TRIMMING THE AIR LINE USE THE SUPPLIED HOSE CUTTER A RAZOR BLADE OR A SHARP KNIFE A CLEAN SQUARE CUT WILL ENSURE AGAINST LEAKS DO NOT USE WIRE CUTTERS OR SCISSORS AS THEY MAY F...

Page 11: ...nding on the mounting with a tie strap to keep the hose away from the exhaust Cut off the air line leaving approximately 12 of extra air line A clean square cut will ensure against leaks Insert the ai...

Page 12: ...itor the pressure in each spring from the vehicles cab Pacbrake offers a full line of air compressors air tanks and solenoids to control your air spring system OPERATING YOUR VEHICLE WITH PACBRAKE AIR...

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