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Pacbrake is a registered trademark of Pacbrake Co.

  10

HP10216 AMP AIR SUSPENSION KIT

L6360

ECN 1-1789

L6360_Rev4_17.07.2018

9A

•  Push the inflation valve through the hole, install 

a flat washer, and another 

5

16

"

 nut to secure 

it in place. Tighten the nuts to secure the 

assembly.

•  Route the air line along the frame to the air 

fitting on the air spring. Keep AT LEAST 6" of 

clearance between the air line and any heat 

sources, such as the exhaust pipes, muffler, 

or catalytic converter. Avoid sharp bends and 

edges. Use the plastic tie straps to secure the 

air line to fixed (non-moving) points along the 

chassis. Be sure that the tie straps are tight, 

but do not pinch the air line. Leave at least 2" 

of slack to allow for any movement that might 

pull on the air line.

NOTE:

 Tie off the hose to the front hole of 

the upper bracket or U-bolt, depending on the 

mounting, with a tie strap to keep the hose away 

from the exhaust.

•  Cut off the air line, leaving approximately 12" 

of extra air line. A clean square cut will ensure 

against leaks. Insert the air line into the air 

fitting. This is a push-to-connect fitting. Simply 

push the air line into the swivel fitting until it 

bottoms out (

9

16

"

 of air line should be in the 

fitting).

9

 

INSTALL THE HEAT SHIELD

•  Bend the tabs on the heat shield (F15) so there will be the 

necessary ½" dead space between the heat shield and the exhaust 

pipe when the heat shield is attached.

•  Attach the heat shield (F15) to the exhaust pipe on the passenger 

side using two hose clamps (F16 / F17). Each hose clamp holds a 

tab against the exhaust pipe. Make sure the heat shield is facing 

toward the air spring.

NOTE: 

The small worm gear clamps (F16) are intended to be used 

with an exhaust that is between 2.5 - 4.5" in diameter. The larger 

worm gear clamps (F17) are intended to be used with an exhaust that 

is between 4.5 - 6.5" in diameter.

AIRLINE

 (OPTION 1)

AIRLINE

 (OPTION 2)

8B

Summary of Contents for HP10216

Page 1: ...Beds Will not fit vehicles equipped with MagneRide See application guide for proper fitment Use the most advanced air springs on the market to eliminate your vehicle s sag sway and bottoming out Pacb...

Page 2: ...Spring 2 HP10000D B Upper Bracket Driver Side 1 HP1432 C Upper Bracket Passenger Side 1 HP1431 D Lower Bracket 2 HP1433 E J Clamp 4 HP1434 F SUB GROUP 1 HP10217 F1 Capscrew Countersunk 8 HP1008 F2 Bol...

Page 3: ...A F10 F4 H1 B C F1 F7 F4 F4 F2 F4 F7 F7 F4 E F4 F6 F1 F1 3 4 5 6 7 8 OLE OR IN PART IS PROHIBITED ACBRAKE CO SURREY B C CANADA D ECN MATERIAL INTERPRET AL AND TOL PER ASME THIRD ANGLE 12 1 WEIGHT 10 9...

Page 4: ...the vehicle you are installing the kit on 2 Pacbrake recommends using a good quality anti seize on all fasteners This will reduce the chance of corrosion on the fasteners and will help facilitate rem...

Page 5: ...on the left driver s and right passenger s hand side See picture 2C Use a small screw driver to unhook the clamp from the line and remove it Discard the clamp since it will no longer be used Install t...

Page 6: ...to 4A NOTE The rounded edge of the roll plate H3 will be towards the bellows so that the bellows is seated inside both roll plates Install the swivel fitting H1 into the top of the air spring finger t...

Page 7: ...the new ABS line holder over the bolt once the upper bracket is in place and cap with a flat washer F4 and nylon locknut F7 Leave loose at this time There are two ways to attach the front side of the...

Page 8: ...d the stock jounce bumper cup and drill a 5 16 hole in the frame using the center hole in the front side of the upper bracket as a template Install the Washer Head Self Tapping Screw F10 in the hole T...

Page 9: ...TE It may be necessary on some models to slightly pull down the hard brake line on the rear right passenger side in order to install the lower bracket mounting hardware 7 EMERGENCY BRAKE CABLE MODIFIC...

Page 10: ...CAUTION WHEN CUTTING OR TRIMMING THE AIR LINE USE THE SUPPLIED HOSE CUTTER A RAZOR BLADE OR A SHARP KNIFE A CLEAN SQUARE CUT WILL ENSURE AGAINST LEAKS DO NOT USE WIRE CUTTERS OR SCISSORS AS THEY MAY F...

Page 11: ...nding on the mounting with a tie strap to keep the hose away from the exhaust Cut off the air line leaving approximately 12 of extra air line A clean square cut will ensure against leaks Insert the ai...

Page 12: ...itor the pressure in each spring from the vehicles cab Pacbrake offers a full line of air compressors air tanks and solenoids to control your air spring system OPERATING YOUR VEHICLE WITH PACBRAKE AIR...

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