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Pacbrake is a registered trademark of Pacbrake Co.

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HP10216 AMP AIR SUSPENSION KIT

L6360

ECN 1-1789

L6360_Rev4_17.07.2018

5A

5

 

INSTALLING THE AIR SPRING ASSEMBLIES

•  Install a large flat washer (F3) over the hex head bolt (F2) and 

thread the bolt onto the supplied wire to create a leader tool.

•  Insert the bolt and washer through the slot on the side of the frame 

and through the slot on the bottom of the frame where the ABS line 

holder was removed. Repeat on the other side.

NOTE:

 The fittings on both air springs will be facing inboard.

•  While raising the assembly, line up the bolt previously installed with 

the back hole on the bracket. Set the new ABS line holder over the 

bolt once the upper bracket is in place and cap with a flat washer 

(F4) and nylon locknut (F7). Leave loose at this time.

There are two ways to attach the front side of the upper bracket 

depending on whether you have a 5th wheel bracket running 

alongside of the frame or not.

FOR VEHICLES WITHOUT A 5TH WHEEL BRACKET ALONG  

THE SIDE OF THE FRAME: 

•  Set the U-bolt (F8) over the frame and through the holes in the 

upper bracket forward of the axle.

CAUTION:

 DO NOT PINCH THE LINES ON THE LEFT (DRIVER) 

SIDE FRAME RAIL.

 • Cap with flat washers (F4) and nylon locknut (F7). Position the front 

upper bracket onto the frame rail so the center hole is in the middle 

of the frame and there is sufficient clearance between the fitting 

and the stock jounce bumper cup.

•  Torque the U-bolts to 10 ft-lbs. Repeat on the other side.

5B

5D

5C

Summary of Contents for HP10216

Page 1: ...Beds Will not fit vehicles equipped with MagneRide See application guide for proper fitment Use the most advanced air springs on the market to eliminate your vehicle s sag sway and bottoming out Pacb...

Page 2: ...Spring 2 HP10000D B Upper Bracket Driver Side 1 HP1432 C Upper Bracket Passenger Side 1 HP1431 D Lower Bracket 2 HP1433 E J Clamp 4 HP1434 F SUB GROUP 1 HP10217 F1 Capscrew Countersunk 8 HP1008 F2 Bol...

Page 3: ...A F10 F4 H1 B C F1 F7 F4 F4 F2 F4 F7 F7 F4 E F4 F6 F1 F1 3 4 5 6 7 8 OLE OR IN PART IS PROHIBITED ACBRAKE CO SURREY B C CANADA D ECN MATERIAL INTERPRET AL AND TOL PER ASME THIRD ANGLE 12 1 WEIGHT 10 9...

Page 4: ...the vehicle you are installing the kit on 2 Pacbrake recommends using a good quality anti seize on all fasteners This will reduce the chance of corrosion on the fasteners and will help facilitate rem...

Page 5: ...on the left driver s and right passenger s hand side See picture 2C Use a small screw driver to unhook the clamp from the line and remove it Discard the clamp since it will no longer be used Install t...

Page 6: ...to 4A NOTE The rounded edge of the roll plate H3 will be towards the bellows so that the bellows is seated inside both roll plates Install the swivel fitting H1 into the top of the air spring finger t...

Page 7: ...the new ABS line holder over the bolt once the upper bracket is in place and cap with a flat washer F4 and nylon locknut F7 Leave loose at this time There are two ways to attach the front side of the...

Page 8: ...d the stock jounce bumper cup and drill a 5 16 hole in the frame using the center hole in the front side of the upper bracket as a template Install the Washer Head Self Tapping Screw F10 in the hole T...

Page 9: ...TE It may be necessary on some models to slightly pull down the hard brake line on the rear right passenger side in order to install the lower bracket mounting hardware 7 EMERGENCY BRAKE CABLE MODIFIC...

Page 10: ...CAUTION WHEN CUTTING OR TRIMMING THE AIR LINE USE THE SUPPLIED HOSE CUTTER A RAZOR BLADE OR A SHARP KNIFE A CLEAN SQUARE CUT WILL ENSURE AGAINST LEAKS DO NOT USE WIRE CUTTERS OR SCISSORS AS THEY MAY F...

Page 11: ...nding on the mounting with a tie strap to keep the hose away from the exhaust Cut off the air line leaving approximately 12 of extra air line A clean square cut will ensure against leaks Insert the ai...

Page 12: ...itor the pressure in each spring from the vehicles cab Pacbrake offers a full line of air compressors air tanks and solenoids to control your air spring system OPERATING YOUR VEHICLE WITH PACBRAKE AIR...

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