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Pacbrake is a registered trademark of Pacbrake Co.

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HP10216 AMP AIR SUSPENSION KIT

L6360

ECN 1-1789

L6360_Rev4_17.07.2018

10A

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CHECK SYSTEM FOR LEAKS

•  Inflate both air springs to 90 PSI, and then use a mixture of dish soap 

and water on all air line connections to detect any air leaks. Repair as 

necessary and retest.

•  Inflate the air springs to a predetermined value, and on the following 

day recheck the pressure. If one or both the air springs have lost 

pressure, an air leak is present. The leak must be repaired, and then 

retested until no leaks exist.

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AFTER THE INSTALLATION IS COMPLETED, PLEASE 

REMEMBER:

•  Install the wheels, and torque the fasteners to the manufacturer’s 

specifications.

•  Re-torque all the fasteners after the first 500 miles of driving.

•  For safe and proper operation, never operate the vehicle under the 

minimum of 10 PSI or over the maximum of 100 PSI. Staying within 

the pressure limit will ensure maximum air spring life. Failure in doing 

so may result in a void warranty (see Note below).

OPTIONAL ACCESSORIES

Pacbrake offers an optional dual needle air gauge to monitor the pressure in each spring from the vehicles cab. 

Pacbrake offers a full line of air compressors, air tanks and solenoids to control your air spring system.

OPERATING YOUR VEHICLE WITH PACBRAKE AIR SUSPENSION

Air springs have minimum and maximum pressure requirements. Never operate your vehicle with less than 10 PSI in 

the air spring and never inflate the air springs over 100 PSI. Damage to the air springs will result.

Check the air pressure in the air springs daily for the first couple of days to ensure a leak does not develop. The air 

springs are designed to maintain the vehicles stock ride height with a load. Do not use the air springs as a means to lift 

the vehicle with no load. A rough ride will result.

SERVICING YOUR VEHICLE WITH PACBRAKE AIR SUSPENSION

When lifting the vehicle with a floor jack or hoist on the frame, never allow the air spring to limit the travel of the axle. 

Try to always jack the vehicle on the axle. Suspending the axle with the air spring limiting the axle travel will damage 

the air spring and void the air spring warranty.

WARRANTY

To be eligible for warranty, owner must submit their warranty card or register online within 30 days of purchase date.

NOTE: 

The owners warranty will be void if air springs run with less than the minimum of 10 PSI.

Summary of Contents for HP10216

Page 1: ...Beds Will not fit vehicles equipped with MagneRide See application guide for proper fitment Use the most advanced air springs on the market to eliminate your vehicle s sag sway and bottoming out Pacb...

Page 2: ...Spring 2 HP10000D B Upper Bracket Driver Side 1 HP1432 C Upper Bracket Passenger Side 1 HP1431 D Lower Bracket 2 HP1433 E J Clamp 4 HP1434 F SUB GROUP 1 HP10217 F1 Capscrew Countersunk 8 HP1008 F2 Bol...

Page 3: ...A F10 F4 H1 B C F1 F7 F4 F4 F2 F4 F7 F7 F4 E F4 F6 F1 F1 3 4 5 6 7 8 OLE OR IN PART IS PROHIBITED ACBRAKE CO SURREY B C CANADA D ECN MATERIAL INTERPRET AL AND TOL PER ASME THIRD ANGLE 12 1 WEIGHT 10 9...

Page 4: ...the vehicle you are installing the kit on 2 Pacbrake recommends using a good quality anti seize on all fasteners This will reduce the chance of corrosion on the fasteners and will help facilitate rem...

Page 5: ...on the left driver s and right passenger s hand side See picture 2C Use a small screw driver to unhook the clamp from the line and remove it Discard the clamp since it will no longer be used Install t...

Page 6: ...to 4A NOTE The rounded edge of the roll plate H3 will be towards the bellows so that the bellows is seated inside both roll plates Install the swivel fitting H1 into the top of the air spring finger t...

Page 7: ...the new ABS line holder over the bolt once the upper bracket is in place and cap with a flat washer F4 and nylon locknut F7 Leave loose at this time There are two ways to attach the front side of the...

Page 8: ...d the stock jounce bumper cup and drill a 5 16 hole in the frame using the center hole in the front side of the upper bracket as a template Install the Washer Head Self Tapping Screw F10 in the hole T...

Page 9: ...TE It may be necessary on some models to slightly pull down the hard brake line on the rear right passenger side in order to install the lower bracket mounting hardware 7 EMERGENCY BRAKE CABLE MODIFIC...

Page 10: ...CAUTION WHEN CUTTING OR TRIMMING THE AIR LINE USE THE SUPPLIED HOSE CUTTER A RAZOR BLADE OR A SHARP KNIFE A CLEAN SQUARE CUT WILL ENSURE AGAINST LEAKS DO NOT USE WIRE CUTTERS OR SCISSORS AS THEY MAY F...

Page 11: ...nding on the mounting with a tie strap to keep the hose away from the exhaust Cut off the air line leaving approximately 12 of extra air line A clean square cut will ensure against leaks Insert the ai...

Page 12: ...itor the pressure in each spring from the vehicles cab Pacbrake offers a full line of air compressors air tanks and solenoids to control your air spring system OPERATING YOUR VEHICLE WITH PACBRAKE AIR...

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