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BCH-1242 42477 REV A 

 

 

 

 

5.  During operation, metallic 

pinging noises are occurring. 

A.  Different thermal expansion 

rates of different components. 

Do nothing. This is a normal physical 
characteristic of metal components 
when they are heated. Various 
components will expand at different 
rates resulting in metallic noises. 

6.  Decorative glass media cracking 

and/or splitting. 

A.  Normal use over a long period of 

time. 

Over time, the tempered glass media 
supplied with the appliance can 
break down. Replacement glass can 
be installed after damaged glass is 
removed. 

B.  Excessive thermal shock (abrupt 

temperature changes) over a 
short period of time. 

Avoid the dumping of liquids 
(beverages) into the appliance. 
Unexpected rain during operation 
can also cause cracking/splitting of 
glass media. Covering of appliance 
when not in use is highly 
recommended. Replacement glass 
can be installed after damaged glass 
is removed. 

7.  Push-button sparker makes 

clicking sound but no visible 
spark is produced. 

A.  Gap between sparker electrode 

and ground electrode is too 
great. 

Ensure that the gap between 
sparking electrode and ground 
electrode is ¼”. 

B.  Excessive media buildup around 

igniter. 

Ensure that media installation 
instructions are followed and media 
is not contacting the sparking and 
ground electrodes. 

8.  Push-button sparker makes no 

clicking sound and no visible 
spark is produced. 

Battery is dead or not installed. 

Ensure that a new AAA battery is 
installed in the push-button sparker. 

B.  Gap between sparker electrode 

and ground electrode is too 
great. 

Ensure that the gap between 
sparking electrode and ground 
electrode is ¼”. 

C.  Excessive media buildup around 

igniter. 

Ensure that media installation 
instructions are followed and media 
is not contacting the sparking and 
ground electrodes. 

 

 

 

This list is not exhaustive but contains the most common problems to be encountered in 

the field. 

 

For additional troubleshooting information not detailed in this manual, please contact the 

dealer or location from which the product was purchased. 

 

If additional assistance is required, contact: 

The Outdoor GreatRoom Company at 1-866-303-4028 

Summary of Contents for BCH-1242

Page 1: ...and liquids in the vicinity of this or any other gas appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other gas appliance DANGER CARBON MONOXIDE HAZAR...

Page 2: ...30 lb capacity or less Do not use store or transport cylinder where it would be exposed to high temperatures Relief valve may open allowing a large amount of flammable gas to escape When transporting...

Page 3: ...ency As the owner of an Outdoor GreatRoom Company Boreal Complete Heat you ll want to read and carefully follow all of the instructions contained in this owner s manual Pay special attention to all ca...

Page 4: ...d Line Purge 10 E Additional Gas Supply Information 10 5 Installation 11 A Electrical Connections 11 B Gas Connection for Fixed Fuel Piping Systems Manual Ignition 12 C Gas Connection for Fixed Fuel P...

Page 5: ...014 The Boreal Complete Heat and Boreal Complete Heat with Direct Spark Ignition have been tested in accordance with ANSI Z21 97 2014 and CSA 2 41 2014 for Canada and has been listed by Underwriters L...

Page 6: ...fety glasses during installation WARNING Do NOT burn solid fuels in this gas appliance WARNING Inspect appliance and components for damage Damaged parts may impair safe operation Do NOT install damage...

Page 7: ...ation NEVER install a damaged component Report any damage to the manufacturer Review the Limited One Year Warranty information found at the end of this manual and the warnings on Page 6 E Included Ite...

Page 8: ...tive than the following configurations Walls on all four sides with no overhead cover A partial enclosure with an overhead cover and two side walls walls can be parallel or at right angles to each oth...

Page 9: ...tant and should be performed only by a qualified gas professional Supply line sizing requirements need to be made following ANSI Z223 1 NFPA 54 Pressure requirements for the appliance are shown in the...

Page 10: ...ge may ignite Purge should be performed by an authorized gas technician Eliminate possible ignition sources such as open flames and sparks during leak check Ensure adequate ventilation E Additional Ga...

Page 11: ...IGNITION CONNECTION If the Boreal Complete Heat was ordered with the Crystal Fire Direct Spark Ignition System CF DSI the 110VAC 3VDC power adaptor should already be connected to the internal GFCI out...

Page 12: ...n the adaptor Image 5 6 5 Open the dedicated shutoff valve for the appliance and apply non corrosive leak check solution to the connection between the flex line and the fixed pipe system Clean off res...

Page 13: ...h on the flare nut and one wrench on the adaptor Image 5 9 5 Open the dedicated shutoff valve for the appliance and apply non corrosive leak check solution to the connection between the flex line and...

Page 14: ...Open the valve on the LP tank and apply non corrosive leak check solution to the connection between the regulator hose and the LP tank Clean off residual leak check solution 5 If no leaks are present...

Page 15: ...the Outdoor GreatRoom Company This ensures that the proper amount of media is used and that the media is approved for use in gas appliances MEDIA MUST BE IN PLACE DURING OPERATION Operation of applia...

Page 16: ...f ignition does not occur within 15 seconds turn control valve to OFF position and wait 5 minutes before attempting ignition again This allows gas to dissipate 5 To extinguish turn control valve to OF...

Page 17: ...uld occur within 5 seconds Image 6 6 If ignition takes longer than 12 seconds the system will shut down If system does not achieve ignition turn switch to OFF and wait 5 minutes before reattempting ig...

Page 18: ...e 6 9 It is not necessary to have fan operating while the burner is operating however it is highly recommended to use the fan to cool the decorative heat exchanger tubes when the burner is shut down C...

Page 19: ...normal it is not rust Image 6 10 Some soot build up on the tubes is normal and more soot build up will occur with the use of LP than with natural gas Soot build up can be removed with a damp cloth Ima...

Page 20: ...D Light Kit do not turn on A 115 VAC power source has failed Ensure that external power cord is connected to appliance Check connection to power source B GFCI outlet within appliance has been tripped...

Page 21: ...g sound but no visible spark is produced A Gap between sparker electrode and ground electrode is too great Ensure that the gap between sparking electrode and ground electrode is B Excessive media buil...

Page 22: ...ermine if any blockage or obstruction is present b Use compressed air to clear obstructions out of the outlet vents Image 8 1 2 Inspect burner surface for damage and debris a Remove glass media Image...

Page 23: ...ld turn off c Press the RESET button of the GFCI outlet and the fan should turn back on Image 8 7 d If GFCI outlet fails to operate in this manner replace the GFCI outlet with the manufacturer s sugge...

Page 24: ...LP Manual Ignition 38 38 ORIFICE 10 Orifice for NG Manual Ignition 17 17 ORIFICE 11 Orifice for LP with Optional DSI System 1 8 1 8 ORIFICE 12 Orifice for NG with Optional DSI System 7 7 ORIFICE 13 M...

Page 25: ...EUTRAL GROUND 115 VAC CIRCUIT OPTIONAL CF DSI CIRCUIT CONTROL VALVE CONTROL MODULE TRANSFORMER CONNECTED TO GFCI CONTROL SWITCH IGNITER SENSOR 3 3 VDC 3 3 VDC 115 VAC OPTIONAL LED LIGHT KIT CIRCUIT 12...

Page 26: ...f the Product or any component has been removed repaired or replaced before OGC has been afforded a reasonable opportunity to inspect the Product This warranty is limited to the replacement or repair...

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