SECTION 5 - BASIC HYDRAULIC INFORMATION & HYDRAULIC SCHEMATICS
3121262
– JLG Lift –
5-145
3.
Pumps clockwise driven must have a position of the
valve plate 4 degrees out of center in the same direction
de-centered like drive direction.
4.
Pumps counterclockwise driven must have a position of
the valve plate 4 degrees de-centered in the counter-
clockwise position.
5.
Note the correct position of the drilling that connects
high pressure to the control valve. Check control valve
drilling position at the pump housing and fit together.
Adjustments
TAPER ROLLER BEARING INITIAL TENSION
Cast Iron pump housing must have initial tension of the bear-
ings: 0 to 0.05 mm.
MECHANICAL FLOW LIMITER
Differential volume if you are rotating the threaded pin - each
rotation is approximately 3.1 cm3.
Tightening Torques
For break-off plugs, use Loctite #601.
For all other parts, use Loctite #242.
Table 5-7. Tightening Torques
M4
M5
M6
M8 M10 M12 M14 M16 M18 M20 M24
M30
8.8
2.3
5.0
8.5
21
41
72
115
176
240
350
600
1220
10.9
3.2
7.2
12
29
58
100
165
250
350
490
840
1670
12.9
4.1
8.5
14.5
35
70
121
195
300
410
590
990
2000
Summary of Contents for JLG 1500SJ
Page 1: ...Service and Maintenance Manual Model 1500SJ P N 3121262 March 7 2016...
Page 2: ......
Page 24: ...xx JLG Lift 3121262 LIST OF TABLES TABLE NO TITLE PAGE NO This page left blank intentionally...
Page 40: ...SECTION 1 SPECIFICATIONS 1 16 JLG Lift 3121262 NOTES...
Page 62: ...SECTION 3 CHASSIS TURNTABLE 3 12 JLG Lift 3121262 Figure 3 11 Axle Loctite Application...
Page 186: ...SECTION 3 CHASSIS TURNTABLE 3 136 JLG Lift 3121262 Figure 3 72 EMR2 Fault Codes Sheet 1 of 5...
Page 187: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 137 Figure 3 73 EMR2 Fault Codes Sheet 2 of 5...
Page 188: ...SECTION 3 CHASSIS TURNTABLE 3 138 JLG Lift 3121262 Figure 3 74 EMR2 Fault Codes Sheet 3 of 5...
Page 189: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 139 Figure 3 75 EMR2 Fault Codes Sheet 4 of 5...
Page 190: ...SECTION 3 CHASSIS TURNTABLE 3 140 JLG Lift 3121262 Figure 3 76 EMR2 Fault Codes Sheet 5 of 5...
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Page 273: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 25 Figure 4 6 Boom Assembly Sheet 7 of 7...
Page 305: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 57 Figure 4 14 Jib Assembly Sheet 2 of 3...
Page 318: ...SECTION 4 BOOM PLATFORM 4 70 JLG Lift 3121262 Figure 4 18 Powertrack Hosing Sheet 2 of 3...
Page 319: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 71 Figure 4 19 Powertrack Hosing Sheet 3 of 3...
Page 332: ...SECTION 4 BOOM PLATFORM 4 84 JLG Lift 3121262 Figure 4 22 Outer Mid Boom Extend Retract Cables...
Page 333: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 85 Figure 4 23 Fly Boom Extend Retract Cables...
Page 350: ...SECTION 4 BOOM PLATFORM 4 102 JLG Lift 3121262 Figure 4 29 Rotator Counterbalance Valve...
Page 516: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 162 JLG Lift 3121262 NOTES...
Page 536: ...SECTION 6 JLG CONTROL SYSTEM 6 20 JLG Lift 3121262 Figure 6 2 Control System Block Diagram...
Page 545: ...SECTION 6 JLG CONTROL SYSTEM 3121262 JLG Lift 6 29 Figure 6 10 Control Module Location...
Page 704: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 60 JLG Lift 3121262 NOTES...
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