SECTION 5 - BASIC HYDRAULIC INFORMATION & HYDRAULIC SCHEMATICS
3121262
– JLG Lift –
5-25
Table 5-16. O-ring Boss (ORB) - Table 5 of 6
TYPE/FITTING IDENTIFICATION
HOLLOW HEX PLUGS
MATERIAL
Dash Size
Thread Size
ØA*
Torque
(UNF)
(in)
(mm)
Min
Nom
Max
Min
Nom
Max
ST
EE
L F
IT
TING
S WIT
H
ST
EE
L MA
TI
N
G
CO
MPONE
N
TS; U
N
-L
U
B
R
IC
ATE
D
TH
RE
ADS
2
5/16-24
0.31
7.93
(30)
(32)
(33)
3
4
4
3
3/8-24
0.37
9.52
(55)
(58)
(61)
6 7 7
4
7/16-20
0.44
11.11
10
11
11
14
15
15
5
1/2-20
0.50
12.70
14
15
16
19
20
22
6
9/16-18
0.56
14.28
34
36
38
46
49
52
8
3/4-16
0.75
19.10
60
63
66
80
85
89
10
7/8-14
0.87
22.22
100
105
110
135
142
149
12
1 1/16-12
1.06
27.00
135
142
149
185
193
202
14
1 3/16-12
1.19
30.10
175
184
193
235
249
262
16
1 5/16-12
1.31
33.30
200
210
220
270
285
298
20
1 5/8-12
1.63
41.30
250
263
275
340
357
373
24
1 7/8-12
1.87
47.60
305
321
336
415
435
456
32
2 1/2-12
2.50
63.50
375
394
413
510
534
560
TYPE/FITTING IDENTIFICATION
HOLLOW HEX PLUGS
MATERIAL
Dash Size
Thread Size
ØA*
Torque
(UNF)
(in)
(mm)
Min
Nom
Max
Min
Nom
Max
AL
UMINUM
/B
RASS FIT
TINGS
OR A
LUMINUM/
B
RASS
MA
TING C
O
MPONENTS;
UN-
LU
B
R
IC
AT
ED
TH
RE
ADS
2
5/16-24
0.31
7.93
(20)
(21)
(21)
2
2
2
3
3/8-24
0.37
9.52
(36)
(38)
(40)
4
4
5
4
7/16-20
0.44
11.11
6
7
7
8
9
9
5
1/2-20
0.50
12.70
9
10
10
12
14
14
6
9/16-18
0.56
14.28
22
24
25
30
33
34
8
3/4-16
0.75
19.10
39
41
43
53
56
58
10
7/8-14
0.87
22.22
65
69
72
88
94
98
12
1 1/16-12
1.06
27.00
88
93
97
119
126
132
14
1 3/16-12
1.19
30.10
114
120
126
155
163
171
16
1 5/16-12
1.31
33.30
130
137
143
176
186
194
20
1 5/8-12
1.63
41.30
163
171
179
221
232
243
24
1 7/8-12
1.87
47.60
198
208
218
268
282
296
32
2 1/2-12
2.50
63.50
244
256
268
331
347
363
* ØA Thread OD dimension for reference only.
**Removal Torque for Zero Leak Gold® Hollow Hex Plugs is significantly higher than install torque, typically 1.5-3.5X install torque.
Summary of Contents for JLG 1500SJ
Page 1: ...Service and Maintenance Manual Model 1500SJ P N 3121262 March 7 2016...
Page 2: ......
Page 24: ...xx JLG Lift 3121262 LIST OF TABLES TABLE NO TITLE PAGE NO This page left blank intentionally...
Page 40: ...SECTION 1 SPECIFICATIONS 1 16 JLG Lift 3121262 NOTES...
Page 62: ...SECTION 3 CHASSIS TURNTABLE 3 12 JLG Lift 3121262 Figure 3 11 Axle Loctite Application...
Page 186: ...SECTION 3 CHASSIS TURNTABLE 3 136 JLG Lift 3121262 Figure 3 72 EMR2 Fault Codes Sheet 1 of 5...
Page 187: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 137 Figure 3 73 EMR2 Fault Codes Sheet 2 of 5...
Page 188: ...SECTION 3 CHASSIS TURNTABLE 3 138 JLG Lift 3121262 Figure 3 74 EMR2 Fault Codes Sheet 3 of 5...
Page 189: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 139 Figure 3 75 EMR2 Fault Codes Sheet 4 of 5...
Page 190: ...SECTION 3 CHASSIS TURNTABLE 3 140 JLG Lift 3121262 Figure 3 76 EMR2 Fault Codes Sheet 5 of 5...
Page 202: ...SECTION 3 CHASSIS TURNTABLE 3 152 JLG Lift 3121262...
Page 204: ...SECTION 3 CHASSIS TURNTABLE 3 154 JLG Lift 3121262...
Page 206: ...SECTION 3 CHASSIS TURNTABLE 3 156 JLG Lift 3121262...
Page 216: ...SECTION 3 CHASSIS TURNTABLE 3 166 JLG Lift 3121262...
Page 218: ...SECTION 3 CHASSIS TURNTABLE 3 168 JLG Lift 3121262...
Page 220: ...SECTION 3 CHASSIS TURNTABLE 3 170 JLG Lift 3121262...
Page 222: ...SECTION 3 CHASSIS TURNTABLE 3 172 JLG Lift 3121262...
Page 224: ...SECTION 3 CHASSIS TURNTABLE 3 174 JLG Lift 3121262...
Page 240: ...SECTION 3 CHASSIS TURNTABLE 3 190 JLG Lift 3121262...
Page 244: ...SECTION 3 CHASSIS TURNTABLE 3 194 JLG Lift 3121262...
Page 273: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 25 Figure 4 6 Boom Assembly Sheet 7 of 7...
Page 305: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 57 Figure 4 14 Jib Assembly Sheet 2 of 3...
Page 318: ...SECTION 4 BOOM PLATFORM 4 70 JLG Lift 3121262 Figure 4 18 Powertrack Hosing Sheet 2 of 3...
Page 319: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 71 Figure 4 19 Powertrack Hosing Sheet 3 of 3...
Page 332: ...SECTION 4 BOOM PLATFORM 4 84 JLG Lift 3121262 Figure 4 22 Outer Mid Boom Extend Retract Cables...
Page 333: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 85 Figure 4 23 Fly Boom Extend Retract Cables...
Page 350: ...SECTION 4 BOOM PLATFORM 4 102 JLG Lift 3121262 Figure 4 29 Rotator Counterbalance Valve...
Page 516: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 162 JLG Lift 3121262 NOTES...
Page 536: ...SECTION 6 JLG CONTROL SYSTEM 6 20 JLG Lift 3121262 Figure 6 2 Control System Block Diagram...
Page 545: ...SECTION 6 JLG CONTROL SYSTEM 3121262 JLG Lift 6 29 Figure 6 10 Control Module Location...
Page 704: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 60 JLG Lift 3121262 NOTES...
Page 705: ......