SECTION 5 - BASIC HYDRAULIC INFORMATION & HYDRAULIC SCHEMATICS
5-118
– JLG Lift –
3121262
3.
To make an adjustment to this pressure, go to the
engine compartment, locate the function pump. The
stand by adjustment is the adjustment outside adjust-
ment, closest to the turntable. Use the same tools that
were used in the High pressure adjustment procedure.
Adjustments made at the Main Valve Bank
LIFT UP
1.
Install a high pressure gauge at the M5 port of the main
valve block. Plug and cap the hose on port 5.
2.
Activate lift up. The gauge should read 2750 psi (189.6
Bar).
3.
The adjustment cartridge is located below the M5
gauge port. Turn clockwise to increase, counterclock-
wise to decrease pressure.
LIFT DOWN
1.
Install a high pressure gauge at the M4 port of the main
valve block.
2.
Activate lift down to the end of the stroke. The gauge
should read 2000 psi (137.9 Bar).
3.
The adjustment cartridge is located to the left of the M4
gauge port. Turn clockwise to increase, counterclock-
wise to decrease pressure.
SWING
NOTE:
Left and right are done with one adjustment.
1.
Install a high pressure gauge at port MS.
2.
Lock the turntable pin.
3.
Activate swing, the gauge should read 1500 psi (103.4
Bar). The adjustment cartridge is located below the MS
gauge port.
4.
Turn clockwise to increase, counterclockwise to
decrease pressure.
TELESCOPE OUT
1.
Install a high pressure gauge at the M8 port of the main
valve bank. Plug the telescope out hose either at the
valve bank (port #8) or at the inlet of the telescope cylin-
der (V1).
2.
Activate telescope out. The gauge should read 3200 psi
(220.6 Bar).
3.
The adjustment cartridge is located below the M8
gauge port. Turn clockwise to increase, counterclock-
wise to decrease pressure.
TELESCOPE IN
1.
Install a high pressure gauge at the M7 port of the main
valve block. Plug the telescope in hose either at the
valve bank (port #7) or at the inlet of the telescope cylin-
der (V2).
2.
Activate Telescope In. The gauge should read 1800 psi
(124 Bar).
3.
The adjustment cartridge is located to the left of the M7
gauge port. Turn clockwise to increase, counterclock-
wise to decrease pressure.
Adjustments Made at the Frame Valve Bank
AXLE EXTEND AND RETRACT, FRONT AND REAR
1.
To extend the axles, drive the machine back and forth
until fully extended. A machine that cannot be driven
must be jacked up.
2.
On both the front and rear frame valve banks, install a
high pressure gauge on ports MA1 for extend and MA2
for retract. The gauge should read 2500 psi (172.3 Bar) in
both directions.
3.
The axle extend/retract cylinders are connected hydrau-
lically in parallel. In order to get the correct pressure of
the circuit being adjusted, unscrew the solenoid coil
from the circuit not being adjusted and pull it away from
the valve.
4.
Turn clockwise to increase, counterclockwise to
decrease pressure.
REXROTH PUMP
SAUER PUMP
Summary of Contents for JLG 1500SJ
Page 1: ...Service and Maintenance Manual Model 1500SJ P N 3121262 March 7 2016...
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Page 24: ...xx JLG Lift 3121262 LIST OF TABLES TABLE NO TITLE PAGE NO This page left blank intentionally...
Page 40: ...SECTION 1 SPECIFICATIONS 1 16 JLG Lift 3121262 NOTES...
Page 62: ...SECTION 3 CHASSIS TURNTABLE 3 12 JLG Lift 3121262 Figure 3 11 Axle Loctite Application...
Page 186: ...SECTION 3 CHASSIS TURNTABLE 3 136 JLG Lift 3121262 Figure 3 72 EMR2 Fault Codes Sheet 1 of 5...
Page 187: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 137 Figure 3 73 EMR2 Fault Codes Sheet 2 of 5...
Page 188: ...SECTION 3 CHASSIS TURNTABLE 3 138 JLG Lift 3121262 Figure 3 74 EMR2 Fault Codes Sheet 3 of 5...
Page 189: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 139 Figure 3 75 EMR2 Fault Codes Sheet 4 of 5...
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Page 273: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 25 Figure 4 6 Boom Assembly Sheet 7 of 7...
Page 305: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 57 Figure 4 14 Jib Assembly Sheet 2 of 3...
Page 318: ...SECTION 4 BOOM PLATFORM 4 70 JLG Lift 3121262 Figure 4 18 Powertrack Hosing Sheet 2 of 3...
Page 319: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 71 Figure 4 19 Powertrack Hosing Sheet 3 of 3...
Page 332: ...SECTION 4 BOOM PLATFORM 4 84 JLG Lift 3121262 Figure 4 22 Outer Mid Boom Extend Retract Cables...
Page 333: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 85 Figure 4 23 Fly Boom Extend Retract Cables...
Page 350: ...SECTION 4 BOOM PLATFORM 4 102 JLG Lift 3121262 Figure 4 29 Rotator Counterbalance Valve...
Page 516: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 162 JLG Lift 3121262 NOTES...
Page 536: ...SECTION 6 JLG CONTROL SYSTEM 6 20 JLG Lift 3121262 Figure 6 2 Control System Block Diagram...
Page 545: ...SECTION 6 JLG CONTROL SYSTEM 3121262 JLG Lift 6 29 Figure 6 10 Control Module Location...
Page 704: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 60 JLG Lift 3121262 NOTES...
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