Oshkosh Corporation JLG 330LRT Operation And Safety Manual Download Page 31

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SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

2-8

31217156

13. Hydraulic Reservoir

– Recommended hydraulic fluid level on

level indicator on tank. Breather cap secure and working.

14. Engine and Hydraulic Pump Assembly

– See Inspection Note.

15. Battery Cables/Routing Installation

– See Inspection Note.

16. Front Leveling Jack Assembly

(If Equipped)

– See Inspection

Note.

17. Rear Leveling Jack Assembly

(If Equipped)

– See Inspection

Note.

18. Rotary Angle (Elevation) Sensor

(located on lower arm attach

link pin) – See Inspection Note.

19. Lift Cylinder

– See Inspection Note.

20. Arm Stack Tilt Sensor

(on scissor arm cross-member) – See

Inspection Note.

21. Safety Prop

(on scissor arms) (not shown) – See Inspection

Note.

22. Platform Control Console

(on platform rail) – Placard secure

and legible, control lever and switches return to neutral when

activated and released, all switch guards are in place, trigger

switch and emergency stop switch function properly, Opera

tion & Safety manual in storage box.

23. Platform/Handrail Installation

(not shown) – See Inspection

Note.

order

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Summary of Contents for JLG 330LRT

Page 1: ...afety Manual Original Instructions keep this manual with the machine at all times ANSI AS NZS Models 330LRT 430LRT PVC 2004 31217156 January 31 2020 Rev A T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 2: ...S Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wisconsin Northrock Oztec Toker TK Rol Air APT Wylie Ingersoll Rand Doosan Innovatech Con X Ammann Mecalac Makinex Smith Surface Prep Small Line Wanco Yanmar Discount Equipment com is your online resource f...

Page 3: ...California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle or equipment in a well ventilated area and wear gloves or wash your hands frequently when servicing For more information go to www P65Warnings ca gov T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 4: ...l times The purpose of this manual is to provide owners users operators lessors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvements JLG Industries Inc reserves the right to make specification changes without prior notification Contact JLG Industries Inc for updated information ...

Page 5: ...A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND NOTICE INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PROTECTION OF PROP ERTY This is the Safety Alert Symbol It is used to alert you to the potential personal injury ...

Page 6: ...BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROPERTY OR THE JLG PRODUCT Contact Product Safety and Reliability Department JLG Industries Inc 13224 Fountainhead Plaza Hagerstown MD 21742 or Your Local JLG Office See addresses on manual rear cover In USA Toll Free 877 JLG SAFE 877 554 7233 Outside USA Phone 240 420 2661 E mail Pro...

Page 7: ...FOREWORD d 31217156 REVISION LOG Original Issue A January 31 2020 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 8: ...lity 2 1 Machine Familiarization 2 2 2 2 PREPARATION INSPECTION AND MAINTENANCE 2 2 Inspection and Maintenance Table 2 3 Pre Start Inspection 2 4 Walk Around Inspection 2 6 Function Check 2 9 2 3 OSCILLATING AXLE LOCKOUT CYLINDER TEST IF EQUIPPED 2 11 Left Side Wheel Test 2 11 Right Side Wheel Test 2 12 SECTION 3 MACHINE CONTROLS INDICATORS AND OP ERATION 3 1 GENERAL 3 1 3 2 DESCRIPTION 3 1 3 3 OP...

Page 9: ...S AND LOCATIONS 4 2 Emergency Stop Switch 4 2 Ground Control Station 4 2 4 5 EMERGENCY OPERATION 4 2 Use of Ground Controls 4 2 Operator Unable to Control Machine 4 2 Platform Caught Overhead 4 3 Righting of Tipped Machine 4 3 Post Incident Inspection 4 3 Platform Manual Descent Control 4 4 SECTION 5 ACCESSORIES 5 1 AVAILABLE ACCESSORIES 5 1 5 2 1 2 AIRLINE 5 2 5 3 PLATFORM WORKLIGHTS 5 2 5 4 PIPE...

Page 10: ... Engine Specifications 6 5 Lubrication 6 6 6 4 OPERATOR MAINTENANCE 6 10 Scissor Arm Safety Prop 6 10 General Maintenance Tips 6 11 Operator Maintenance Components 6 12 Fuel Tank 6 13 Drive Hub 6 13 Scissor Arms Sliding Wear Pads 6 13 Oil Change with Filter 6 14 Hydraulic Oil Tank 6 15 Fuel Water Separator Filter Diesel Kubota 6 15 Hydraulic Charge Filter 6 16 Fuel Strainer Diesel Kubota 6 16 Fuel...

Page 11: ... Engine Oil Operating Temperature Specifications Kubota Dual Fuel Engine 6 7 6 3 Engine Oil Operating Temperature Specifications Kubota Diesel Engine 6 8 6 4 Decal Location Sheet 1 of 2 ANSI ANSI Export 6 20 6 5 Decal Location Sheet 2 of 2 ANSI ANSI Export 6 21 6 6 Decal Location Sheet 1 of 2 CE AUS JPN 6 25 6 7 Decal Location Sheet 2 of 2 CE AUS JPN 6 26 LIST OF TABLES 1 1 Minimum Approach Distan...

Page 12: ... inspection mainte nance application and operation please contact JLG Industries Inc JLG FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 1 2 PRE OPERATION OperatorTraining and Knowledge Read understand and study the Operation and Safety Manual in its entirety before operating the machine For clarification q...

Page 13: ...he machine in hazardous environments unless approved for that pur pose by JLG Ensure that the ground conditions are adequate to support the maximum tire load indicated on the tire load decals located on the chassis adjacent to each wheel Machine Inspection Do not operate this machine until the inspections and functional checks have been performed as specified in Section 2 of this man ual Do not op...

Page 14: ...m except in an emergency Do not carry materials directly on platform railing unless approved by JLG When two or more persons are in the platform the operator shall be responsible for all machine operations Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area Do not assist a stuck or disabled machine by pushing or pulling except by pull...

Page 15: ...ard per lanyard anchorage point Enter and exit only through gate area Use extreme caution when entering or leaving platform Ensure that the platform assembly is fully lowered Face the platform when entering or leaving the plat form Always maintain three point contact with the machine using two hands and one foot or two feet and one hand at all times during entry and exit Keep both feet firmly posi...

Page 16: ...ional clearance is required for every additional 30 000 volts or less The minimum approach distance may be reduced if insulating barriers are installed to prevent contact and the barriers are rated for the voltage of the line being guarded These barriers shall not be part of or attached to the machine The minimum approach distance shall be reduced to a distance within the designed work ing dimensi...

Page 17: ... Do not operate the machine when wind conditions exceed specifi cations shown in Section 6 3 or as shown on the capacity placard on the platform billboard Factors affecting wind speed are plat form elevation surrounding structures local weather events and approaching storms Wind speed can be significantly greater at height than at ground level Wind speed can change rapidly Always consider approach...

Page 18: ...tbreeze Windfeltonexposedskin Leavesrustle 3 8 12 3 4 5 4 Gentlebreeze Leavesandsmallertwigsinconstantmotion 4 13 18 5 5 7 9 Moderatebreeze Dustandloosepaperraised Smallbranchesbegintomove 5 19 24 8 0 10 7 Freshbreeze Smallertreessway 6 25 31 10 8 13 8 Strongbreeze Largebranchesinmotion Flagswavingnearhorizontal Umbrellause becomesdifficult 7 32 38 13 9 17 1 NearGale ModerateGale Wholetreesinmotio...

Page 19: ...h wire cable or any similar items to platform If the scissor arm assembly or platform is caught so that one or more wheels are off the ground all persons must be removed before attempting to free the machine Use cranes forklift trucks or other appropriate equipment to stabilize machine T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 20: ...of personnel and other factors Be aware of stopping distances in all drive speeds When driving in high speed reduce drive speed before stopping Travel grades in low speed only Do not use high speed drive in restricted or close quarters or when driving in reverse Exercise extreme caution at all times to prevent obstacles from striking or interfering with operating controls and persons in the platfo...

Page 21: ...ed at the appropriate points in this manual and in the Ser vice and Maintenance Manual It is of utmost importance that maintenance personnel pay strict attention to these precautions to avoid possible injury to personnel or damage to the machine or property A maintenance program must be established by a qualified person and must be followed to ensure that the machine is safe Maintenance Hazards Sh...

Page 22: ...ication Do not modify unit in any way to affect stability Reference the Service and Maintenance Manual for the weights of critical stability items MODIFICATION OR ALTERATION OF A MEWP SHALL BE MADE ONLY WITH PRIOR WRIT TEN PERMISSION FROM THE MANUFACTURER BatteryHazards Always disconnect batteries when servicing electrical compo nents or when performing welding on the machine Do not allow smoking ...

Page 23: ...SECTION 1 SAFETY PRECAUTIONS 1 12 31217156 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 24: ...bstructions other moving equipment and obstacles depres sions holes and drop offs exist 8 Means to avoid the hazards of unprotected electrical conduc tors 9 Selection of the appropriate MEWPs and available options for the work to be performed considering specific job require ments with involvement from the MEWP owner user and or supervisor 10 The responsibility of the operator to ensure all platfo...

Page 25: ...the user shall ensure the operator is familiarized on the follow ing 1 Location of the manual storage compartment and the require ment to ensure the required manual s are present on the MEWP 2 Purpose and function of the machine controls and indicators at the platform and ground control stations 3 Purpose location and function of the emergency controls 4 Operating characteristics and limitations 5...

Page 26: ...r Dealer orUser QualifiedJLGMechanic ServiceandMaintenanceManualand applicableJLGinspectionform AnnualMachine Inspection SeeNote Annually nolaterthan13monthsfromthedateofprior inspection Owner Dealer orUser Factory TrainedService Technician Recommended ServiceandMaintenanceManualand applicableJLGinspectionform Preventative Maintenance AtintervalsasspecifiedintheServiceandMaintenanceMan ual Owner D...

Page 27: ...necessary 8 Hydraulic Oil Check the hydraulic oil level Ensure hydraulic oil is added as required 9 Function Check Once the Walk Around Inspection is com plete perform a functional check of all systems in an area free of overhead and ground level obstructions Refer to Section 3 for more specific instructions on the operation of each func tion 10 Accessories Attachments Refer to the Accessories sec...

Page 28: ...ECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 31217156 2 5 Self Closing Swing Gate Standard LanyardAttach Points OAD01580 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 29: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 6 31217156 Walk Around Inspection OAD00301 1 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 30: ...rted wires no dam aged or broken wires See Inspection Note 2 Steer Cylinder See Inspection Note 3 Spindle Tie Rod and Steer Linkage See Inspection Note 4 Wheels and Tires Properly secured no missing lug nuts refer to Section 6 7 Inspect wheels for damage and corrosion 5 Wheel Drive Hub See Inspection Note 6 Oscillating Axle and Oscillation Cylinders See Inspection Note 7 Scissor Arms Centering Lin...

Page 31: ...Angle Elevation Sensor located on lower arm attach link pin See Inspection Note 19 Lift Cylinder See Inspection Note 20 Arm Stack Tilt Sensor on scissor arm cross member See Inspection Note 21 Safety Prop on scissor arms not shown See Inspection Note 22 Platform Control Console on platform rail Placard secure and legible control lever and switches return to neutral when activated and released all ...

Page 32: ...ates with engine off and power on 2 From the Platform Control Console a Ensure that the control console is firmly secured in the proper location b Ensure all guards protecting switches are in place c Operate all functions and check all limiting and cutout switches refer to Table 2 1 and Table 2 2 for limit and cut out settings d Ensure that all machine functions are disabled when the Emergency Sto...

Page 33: ... Lift Upand Drive preventedwhen elevated andtilted Frontto Backbeyond thefollowing limits Lift Up and Drive prevented when elevatedand tilted Side to Side beyond the followinglimits 330LRT ANSI ANSIExport CE AUS KOR 5 toFullHeight 3 toFullHeight CSA 3 toFullHeight 3 toFullHeight 430LRT ANSI ANSIExport CE AUS KOR 5 toFullHeight 3 toFullHeight CSA 3 toFullHeight 3 toFullHeight Table 2 2 Maximum Driv...

Page 34: ... Raise machine platform above stowed position to drive cutout height approximately 6 to 9 ft 2 to 3 m for the 330LRT and 430LRT 6 Carefully drive the machine back off the block and ramp 7 Have an assistant check to see that the left oscillating axle wheel that was on the block is in position on the ground The axle should oscillate so that all four wheels maintain contact with the ground 8 In the c...

Page 35: ...ck and ramp 7 Have an assistant check to see that the right oscillating axle wheel that was on the block is in position on the ground The axle should oscillate so that all four wheels maintain contact with the ground 8 In the current position platform raised and all four tires on flat and level surface carefully drive machine up the ramp block again 9 Have an assistant check to verify that the axl...

Page 36: ...ating Work Platform MEWP on top of an elevating scissor arm mechanism The lift s intended purpose is to posi tion personnel with their tools and supplies at positions above ground level The machine can be used to reach work areas located above machinery or equipment positioned at ground level This MEWP has a primary operator control station in the platform From this control station the operator ca...

Page 37: ...3 All machine systems are functioning properly Stability This machine as originally manufactured by JLG and operated within its rated capacity on a smooth firm surface within the limits of the max imum operating slope provides a stable aerial platform for all platform positions 3 4 PLATFORM LOADING The platform maximum rated load capacity is shown on a placard located on the platform billboard and...

Page 38: ... Control Station 4 Fuel Hydraulic Compartment 5 PropaneFuelTank Dual Fuel Only 6 Engine Hyd Pump Battery Compartment 7 Platform AC ReceptaclePlug 8 Scissor Arms Safety Prop Actuator Rod 9 Platform Manual DescentControl Figure 3 1 Location of Machine Controls 1 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 39: ...tch 2 CircuitBreaker 15 Amp 3 Emergency StopSwitch 4 Head andTail Lights If Equipped 5 Hourmeter 6 Overload Indicator LSS 7 WaterTemperature Indicator 8 Oil PressureIndicator 9 Battery Indicator 10 Platform Lift Lower Switch 11 Glow Plug Diesel Engine Only 12 StartButton T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 40: ...switch in the center off position power is shut off to both platform and ground controls and the key can be removed to disable the machine 2 Circuit Breaker The circuit breaker will open when there is a short or overload on the machine 3 Emergency Stop Switch A two position red mushroom shaped emergency stop switch when positioned to ON with the power selector switch positioned to ground furnishes...

Page 41: ...ng and lowering of the plat form when positioned to lift up or down In addition to normal operation manual descent allows lift down with power on and engine off 11 Glow Plug Switch Diesel Engine Only A momentary contact push button type switch that supplies electrical power to the engine s glow plugs to assist cold starting Once pressed there is a 5 second default timer that will not allow the sta...

Page 42: ...l Indicators Diesel 5 Control Indicators Dual Fuel 6 Overload Indicator LSS 7 MachineTiltIndicator 8 Low Fuel Level Indicator 9 System Fault Indicator 10 Two Position Lift DriveSelect Switch 11 Emergency StopSwitch 12 Glow Plug Switch Diesel Only 13 GasolineFuel Select Dual Fuel Only 14 PropaneFuel Select Dual Fuel Only 15 Speed SelectSwitch High Mid Low 16 EngineStartSwitch 17 Horn Button 18 Gene...

Page 43: ...ors Dual Fuel 6 Overload Indicator LSS 7 MachineTiltIndicator 8 Low Fuel Level Indicator 9 System Fault Indicator 10 LevelingJacks Button LEDIndicators 11 Emergency StopSwitch 12 Glow Plug Switch Diesel Only 13 GasolineFuel Select Dual Fuel Only 14 PropaneFuel Select Dual Fuel Only 15 Speed SelectSwitch High Mid Low 16 EngineStartSwitch 17 Horn Button 18 Generator Switch On Off 19 Three Position D...

Page 44: ... the control handle forward will drive the machine forward and moving the control handle back wards will drive the machine backward After selecting the lift function depressing the trigger switch and moving the control handle forward will lower the platform and moving the control handle backward will lift the platform up After selecting the leveling jack function depressing the trigger switch and ...

Page 45: ... plat form is overloaded NOTE If the Overload Indicator is activated while elevated above 14 ft 4 26 m all functions will be prevented from the platform and ground controls Reduce the weight in the platform to not exceed the rated work load indicated on the capacity decal then the controls will work again 7 Tilt Indicator Warning Light and Alarm A red warning light on the control panel illumi nate...

Page 46: ...rm is completely lowered Use the following instructions to adjust the level of the machine a With the leveling jack switch activated squeeze the trigger switch on the controller b To adjust the leveling jacks to the left activate the switch on top of the controller to the left To adjust to the right activate the switch on top of the controller to the right The leveling jack indicator light for the...

Page 47: ...witch is set up to change from propane to gasoline on a machine equipped with the dual fuel option 15 Propane Fuel Select In this position the switch is set up to change from gasoline to propane on a machine equipped with the dual fuel option 16 Drive Speed Switch With the platform lowered the three position drive speed switch permits the operator to select either high speed 3 5 mph 5 6 kph mid sp...

Page 48: ...d move control handle forward to lower leveling jacks and move control han dle backwards to raise leveling jacks Traveling Driving DO NOT DRIVE WITH PLATFORM RAISED EXCEPT ON A SMOOTH AND LEVEL SURFACE WITHIN THE LIMITS OF THE MAXIMUM OPERATING SLOPE FREE OF OBSTRUCTIONS AND HOLES TO AVOID LOSS OF TRAVEL CONTROL OR UPSET ON GRADES AND SIDE SLOPES DO NOT DRIVE MACHINE ON GRADES OR SIDESLOPES EXCEED...

Page 49: ...l switch on the controller handle is positioned to the right for traveling right or to the left for traveling left When released the switch will return to the cen ter off position and the wheels will remain in the previously selected position To return the wheels to the straightened position the switch must be activated in the opposite direction until the wheels are cen tered Leveling Jacks Operat...

Page 50: ... sensors will prevent leveling jacks operation ManualLevelAdjustment Trim NOTE There is an override feature on the leveling jack system that allows the operator to adjust trim the level of the machine to the left or right when the platform is completely lowered Use the following instructions to adjust the level of the machine 1 With the machine in the stowed position turn the power on start machin...

Page 51: ...d hold until desired elevation is achieved or until platform is fully lowered b If operating from the platform controls press the lift switch and then move the control handle forward and hold until desired elevation is reached or until platform is fully low ered Arm Guards If Equipped If the machine is equipped with electronic arm guards the platform will stop lowering at a predetermined height an...

Page 52: ...t of the machine Look for the instruction decal located beside the release handle The lowering procedure is as follows 1 Locate the manual descent control T handle KEEP HANDS AND ARMS OUT OF THE PATH OF THE SCISSOR ARMS AND PLATFORM WHILE LOWERING 2 Grasp the T handle and slowly pull out to lower the scissor arms platform When the platform is lowered to desired level allow the T handle to return t...

Page 53: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 3 18 31217156 3 8 GRADE AND SIDESLOPE SIDESLOPE T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 54: ...esired position NOTE If LPG system is selected ensure the hand valve on LPG supply tank is opened prior to attempting to start engine NOTICE IFENGINEFAILSTOSTARTPROMPTLY DO NOT CRANK FORAN EXTENDEDPERIOD DO NOT RUN STARTER MOTOR FOR MORE THAN 20 SECONDS SHOULD ENGINE FAIL TO START ONCE AGAIN ALLOW STARTER TO COOL OFF FOR 2 TO 3 MINUTES IF ENGINE FAILS TO STARTAFTERSEVERAL ATTEMPTS REFERTO ENGINE M...

Page 55: ...terclockwise 3 While the engine is operating place the two position LPG GAS SELECT switch at the platform control station to LPG Changing from LPG to Gasoline 1 With the engine operating on LPG under a no load condi tion position the LPG GAS SELECT switch at the platform station to the GAS SELECT position 2 If the engine stumbles because of a lack of gasoline place the switch to the LPG position u...

Page 56: ...nto the platform deck 3 Pull platform extension side rail pins one per rail set see short arrows in Figure 3 3 then fold down extension side rails 4 Pull main platform side rail pins four per rail set see short arrows in Figure 3 3 then fold down main platform side rails 5 To raise the rails back to the upright position unfold the rails in the reverse sequence they were folded Firmly pull the rail...

Page 57: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 3 22 31217156 Figure 3 2 Platform End Rails Fold Down Sequence and Rail Pin Locations T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 58: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 31217156 3 23 Figure 3 3 Platform Side Rails Fold Down Sequence and Rail Pin Locations T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 59: ...y retracted and the platform fully lowered in the stowed position with the machine securely tied down to the truck or trailer deck Refer to the four tie down lift lugs eyes Reference Figure 3 5 Lifting and Tie Down Chart Sheet 2 of 2 Lifting If it becomes necessary to lift the machine it is possible to do so from the tie down lift lugs These lugs enable the machine to be lifted using cranes or oth...

Page 60: ... OPERATION 31217156 3 25 MODEL S WHEELBASE X Z in cm in cm in cm 330LRT 117 297 58 5 148 6 39 99 430LRT 117 297 58 5 148 6 39 99 X Figure 3 4 Lifting and Tie Down Chart Sheet 1 of 2 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 61: ...ORS AND OPERATION 3 26 31217156 0 Figure 3 5 Lifting and Tie Down Chart Sheet 2 of 2 WITH LEVELING JACKS WITHOUT LEVELING JACKS NOTE Wheels removed for illustrative purposes T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 62: ...S Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wisconsin Northrock Oztec Toker TK Rol Air APT Wylie Ingersoll Rand Doosan Innovatech Con X Ammann Mecalac Makinex Smith Surface Prep Small Line Wanco Yanmar Discount Equipment com is your online resource f...

Page 63: ...PECT THE MACHINE DO NOT ELEVATE THE PLATFORM UNTIL IT IS CERTAIN THAT ALL DAMAGE HAS BEEN REPAIRED AND THAT ALL CONTROLS ARE OPERATING CORRECTLY TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROL STATION THEN FROM THE PLATFORM CONTROL CONSOLE 4 3 EMERGENCYTOWING PROCEDURES Towing this machine is prohibited unless properly equipped How ever provisions have been incorporated to move the machine in cas...

Page 64: ...OTICE KNOW HOW TO USE THE GROUND CONTROLS IN AN EMERGENCY SITUATION Ground personnel must be thoroughly familiar with the machine operating characteristics and the ground control functions Train ing should include operation of the machine review and under standing of this section and hands on operation of the controls in simulated emergencies Operator Unableto Control Machine 1 Operate the machine...

Page 65: ...amaged or does not operate properly turn off the machine immediately Report the problem to the proper maintenance personnel Do not operate the machine until it is declared safe for operation Righting of Tipped Machine A forktruck of suitable capacity or equivalent equipment should be placed under the elevated side of the chassis with a crane or other suitable lifting equipment used to lift the pla...

Page 66: ...e Look for the instruction decal located beside the release handle The lowering procedure is as follows 1 Locate the manual descent control T handle KEEP HANDS AND ARMS OUT OF THE PATH OF THE SCISSOR ARMS AND PLATFORM WHILE LOWERING 2 Grasp the T handle and slowly pull out to lower the scissor arms platform When the platform is lowered to the desired level allow the T handle to return to its close...

Page 67: ...IES 5 1 AVAILABLE ACCESSORIES Accessory Market ANSI USA Only ANSI CSA CE AUS Japan 1 2Airline PlatformWorklights PipeRacks PlatformRailPadding Workstation LargeMaterialRacks SkyPower SkyWelder T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 68: ... Airline is a fitting for air powered tools that is mounted in the platform 5 3 PLATFORM WORKLIGHTS The Platform Worklights accessory consists of two 12V lights mounted to the platform railings 0 0 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 69: ... AND ADJUST ACCORDINGLY WEIGHT IN RACKS PLUS WEIGHT IN PLATFORM MUST NOT EXCEED RATED CAPACITY RETRACT PLATFORM EXTENSIONS BEFORE ATTACHING PIPE RACKS AND LOADING MATERIAL MAXIMUM LOAD IN RACKS IS 570 LB 260 KG EVENLY DISTRIBUTED BETWEEN THE TWO RACKS MAXIMUM LENGTH OF MATERIAL IS 20 FT 6 M MAXIMUM DIAMETER OF MATERIAL IS 10 254 MM MULTIPLE MATERIAL HANDLING ACCESSORIES MAY BE INSTALLED BUT ONLY O...

Page 70: ...acks with weight evenly distributed between both 3 Route the straps at each end across loaded material and attach the hooks Tighten straps until secure 4 To remove material loosen straps then carefully remove material from racks NOTE Reinstall straps across anyremaining material before continuing machine operations 5 5 PLATFORM RAIL PADDING Platform Rail Padding provides bumpers to the top platfor...

Page 71: ...n 2 Press and hold the Horn button on control console 3 Reverse the direction of the selected function NOTE The machine will move in creep mode until proximity switch is no longer triggered 4 Continue normal operation Ground Mode If a proximity switch is triggered by a nearby obstruction the horn sounds and all motion immediately stops In order to con tinue normal operation 1 Release selected func...

Page 72: ...AND ADJUST ACCORDINGLY DO NOT OVERLOAD THE PLATFORM Return the adjustable work surface to the stowed position when finished working Do not drive the machine unless materials are properly secured or stored Preparation and Inspection Ensure the Workstation is secured to the platform Check for missing or damaged components Replace if necessary Check for loose nuts and bolts Torque to JLG Torque Chart...

Page 73: ...ESSORIES MAY BE INSTALLED BUT ONLY ONE MAY BE LOADED AT A TIME UNLESS APPROVED BY JLG INDUSTRIES INC THIS ACCESSORY AFFECTS THE OVERALL PLATFORM CAPACITY REFER TO THE CAPAC ITY DECAL AND ADJUST ACCORDINGLY WEIGHT IN RACKS PLUS WEIGHT IN PLAT FORM MUST NOT EXCEED RATED CAPACITY MAXIMUM WEIGHT OF MATERIAL ON RACKS IS 860 LB 390 KG MAXIMUM RATED WIND SPEED IS 28 MPH 12 5 M S MAXIMUM MANUAL FORCE IS 3...

Page 74: ...oor Torque loose nuts or bolts as required Check for missing or damaged components Replace if necessary Operation 1 Position material on racks with weight evenly distributed between both racks 2 Route the tie down straps at each end across loaded mate rial Hook into place and tighten until secure 3 To remove material unhook tie down straps then carefully remove material from racks P LQ P LQ P IW P...

Page 75: ... 240 V 120 V 60 Hz 6 kW CE Specifications 3 phase 240 V 7 5 kW 18 3 A 1 0 pf 1 phase 240 V 6 0 kW 26 A 1 0 pf 1 phase 120 V 6 0 kW 50 A 1 0 pf Peak 3 phase 8 5 kW 1 phase 6 0 kW Accessory Ratings 3000 RPM 50 Hz 3600 RPM 60 Hz SafetyPrecautions DO NOT OVERLOAD PLATFORM Ensure no personnel are beneath platform Keep lanyard attached at all times Do not use electrical tools in water Use correct voltag...

Page 76: ...le or 250 Amps at 50 duty cycle This accessory receives power from the SkyPower system Generator Output Engine Speed of 1800 rpm 10 ANSI Specifications 3 phase 240 V 60 Hz 7 5 kW 1 phase 240 V 120 V 60 Hz 6 kW CE Specifications 3 phase 400 V 50 Hz 7 5 kW 1 phase 220 V 50 Hz 6 kW 1 OAD01570 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 77: ...ed models Keep lanyard attached at all times Ensure correct polarity of leads Wear proper welding apparel Use correct rod size and current settings Do not use electrical cords without ground Do not use electrical tools in water Do not weld to the platform Do not ground through the platform Do not use a high frequency arc starter with TIG welder PreparationandInspection Connect ground clamp to meta...

Page 78: ...mps InputAt Rated LoadOutput 50 60 Hz 230V 460 V 575V kVa kW Stick SMAW TIG GTAW 3 phase 280Ampat31 2V 35 DutyCycle 5 250A 79VDC 32 17 13 15 7 10 200Ampat28V 100 DutyCycle 20 11 8 10 3 6 4 1 phase 200Ampat28V 50 DutyCycle 5 200A 79VDC 35 9 8 6 5 150Ampat28V 100 DutyCycle 34 6 9 4 4 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 79: ... 31215080 6 2 SUPPLEMENTAL INFORMATION The following information is provided in accordance with the requirements of the European Machinery Directive 2006 42 EC and is only applicable to CE machines For electric powered machines the equivalent continuous A Weighted sound pressure level at the work platform is less than 70dB A For combustion engine powered machines guaranteed Sound Power Level LWA p...

Page 80: ...llHeight 35seconds 45seconds LiftDownSpeed AtRatedLoad FullHeighttoStowed 37seconds 47seconds ElectronicArmGuards PauseHeight PlatformFloortoGround 75in 84in MaximumWindSpeed 28mph 12 5m s MaximumHorizontalManualSideForce ANSI ANSIEXPORT CSA CE AUS JPN 300lbforce 1335N 90lbforce 400N 300lbforce 1335N 90lbforce 400N MaximumTireLoad Each 4400lb 1996kg GroundBearingPressure w StandardTires 48psi 3 37...

Page 81: ...le Extension Dual Extension TotalPlatformCapacity includingExtension s 2250lb 1020kg 2000lb 905kg 1500lb 680kg 1250lb 568kg PlatformExtension s Capacity each 500lb 226kg Model 330LRT 430LRT Type BrushType Synchronous RevolvingField Regulation 3Phase 1Phase 1Phase Peak 240Volt 7 5kW 18 3Amps 1 0pf 240Volt 6kW 26Amps 1 0pf 120Volt 6kW 50Amps 1 0pf 3Phase 8 5kW 1Phase 6 0kW Max RatedTemperature 104 F...

Page 82: ... 7oz 0 08L DriveHub Each 17oz 0 5L Size Ply Rating Foam FillTire Assembly Rating WheelNut Torque 12x16 5 FoamFilled Non Marking 10 90psi 8 000lb 3 700kg StaticLoad 170ft lb DRY 230Nm 33 1550x16 5 FoamFilled 14 90psi 14 176lb 6 430kg StaticLoad 170ft lb DRY 230Nm 33 16LL600 FoamFilled SandTire 10 38psi 10 300lb 4 672kg StaticLoad 170ft lb DRY 230Nm 315 55 D20FoamFilled 12 80psi 9 650lb 4 377kg Stat...

Page 83: ...lacement 1 261L 77cu in GrossPower 24 8Hp 18 5kW 2600RPM GrossTorque 59 1ft lb 80 1Nm 1700RPM Emissions U S EPAPhase3andCARBSSI FuelType Gasoline 87Octaneminium Ethanol GasMix 10 max Methanol GasMix 5 max LP LiquidPetroleum No ofCylinders 3 OilPanCapacity 0 90Gal 3 4L EngineRPMControl Electronic ECM LowRPMSet 1200RPM HighRPMSet 3500RPM Alternator 60Amp 12V BeltDrive Battery 112Amp Hour 950ColdCran...

Page 84: ...cifications MPG MultipurposeGrease Havingaminimumdrippingpointof350 F Excellentwaterresistanceandadhesive qualities andbeingofextremepressuretype TimkenOK40poundsminimum EPGL ExtremePressureGearLube oil MeetingAPIserviceclassificationGL 5orMIL SpecMIL L 2105 EO EngineOil crankcase SeeSection6 4 OperatorMaintenance sub section OilChangew Filter engine and Figure6 2 EngineOilOperatingSpecification o...

Page 85: ...N 6 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 31217156 6 7 4150740_B_Hydraulic Figure 6 1 Hydraulic Oil Operating Temperature Specifications T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 86: ...SPECIFICATIONS AND OPERATOR MAINTENANCE 6 8 31217156 1001204714_A_Dual Fuel Figure 6 2 Engine Oil Operating Temperature Specifications Kubota Dual Fuel Engine T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 87: ...AL SPECIFICATIONS AND OPERATOR MAINTENANCE 31217156 6 9 1001120075_C_Diesel Figure 6 3 Engine Oil Operating Temperature Specifications Kubota Diesel Engine T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 88: ... the safety prop mounting pins 4 Set the actuator rod flat at the set position into the slot on the keeper plate bracket and rotate the keeper plate to lock the actuator rod in this position 5 Lower the platform arms until the safety prop rests on the scis sor arm center pin mounts above and below the safety prop Maintenance can now begin To store the safety prop raise the platform release the act...

Page 89: ...ion frequencies must be increased accordingly Operate hydraulic functions through one complete cycle before checking hydraulic oil level in tank Oil should be visible in ADD sight window on hydraulic tank If oil is not visible add oil until oil is visible in both ADD and FULL sight windows on tank Do not overfill tank Any time the pump coupling is removed coat splines of coupling with Texaco Code ...

Page 90: ...lTank w Shut OffValve LP Only 3 Hydraulic OilTank 4 Drive Hubs 5 Scissor Arm SlidingWear Pads 6 Oil Changew Filter Kubota 7 Fuel Water Separator Filter Kubota Diesel 8 Hydraulic Charge Filter Kubota Diesel 9 Fuel Filter Fuel Pump Kubota Gasoline 10 Air Filter 11 EngineCoolant T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 91: ... Engine Type Reference Decal on Machine Capacity 22 gal 83 2 L Drive Hub Lube Points Fill Plugs 4 Lube EPGL Interval Every 2 years or 1200 hours ScissorArms Sliding Wear Pads Lube Points 8 Sliding Wear Pads Lube MPG Interval Every month or 50 hours T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 92: ...Figure 6 2 Interval Every year or 200 hours of operation Check oil level daily maintain within marked level 1 Change in accordance with engine manual Kubota Diesel D1305 E4B Lube Point s Fill Cap Spin on Element Capacity 1 51 gal 5 7 L Lube EO Minimum API CF For viscosity refer to Figure 6 3 Interval Every year or 200 hours of operation Check oil level daily maintain within marked level 1 Change i...

Page 93: ...peration Fuel WaterSeparator Filter Diesel Kubota NOTE Mounted inside engine cabinet on right rear cabinet wall behind battery and exhaust pipe Lube Point s Replaceable Element Interval Filter Change every 500 hours every other oil change or annually whichever comes first Interval Water Bowl Empty Daily Loosen drain cock on underside of fuel filter and allow all water to drain into a con tainer un...

Page 94: ...terval Change after first 50 hours and after every six months or 300 hours Fuel Strainer Diesel Kubota NOTE Mounted inside fuel hydraulic cabinet on left rear cabinet wall behind fuel tank Lube Point s Replaceable Interval Every Year or 600 hours of operation OAD00220 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 95: ... change every year Air Filter Lube Point s Replaceable Primary Filter Element 1 Dry Type Interval Every 6 months or 300 hours of operation Under severe operating conditions such as a very dusty work area check condition of filter more often Once a week squeeze the evacuator valve 2 on bottom of air cleaner assembly to allow collected debris to fall out of the air cleaner 1 T o o r d e r g o t o D ...

Page 96: ...312 PSI 21 5 BAR TO MINIMIZE THE RISK OF FIRE AND PERSONAL INJURY RELIEVE THE PROPANE FUEL SYSTEM PRESSURE WHERE APPLICABLE BEFORE SERVICING THE PROPANE FUEL SYSTEM COMPONENTS To relieve propane fuel system pressure 1 Close the manual shut off valve on the propane fuel tank 2 Start and run the vehicle until the engine stalls 3 Turn the ignition switch OFF RESIDUAL VAPOR PRESSURE WILL BE PRESENT IN...

Page 97: ...l length Any tears or rips ragged edges in the cord plies which exceeds 2 5cm 1 in in any direction Any punctures which exceed 2 5 cm 1 in in diameter Any damage to the bead area cords of the tire If a tire is damaged but is within the above noted criteria the tire must be inspected on a daily basis to ensure the damage has not propagated beyond the allowable criteria Tire Replacement JLG recommen...

Page 98: ...m coming loose Use a torque wrench to tighten the fasteners If you do not have a torque wrench tighten the fasteners with a lug wrench then immediately have a service garage or dealer tighten the lug nuts to the proper torque Over tightening will result in breaking the studs or permanently deforming the mounting stud holes in the wheels The proper procedure for attaching wheels is as follows 1 Sta...

Page 99: ...NERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 31217156 6 21 6 8 DECAL INSTALLATION Figure 6 4 Decal Location Sheet 1 of 2 ANSI ANSI Export OAD01590 104 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 100: ...SECTION 6 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6 22 31217156 Figure 6 5 Decal Location Sheet 2 of 2 ANSI ANSI Export 8 OAD01600 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 101: ...703687 9 11 12 1703816 1704684 1705195 1704691 1704699 1703816 13 14 15 1704607 16 18 19 1704412 1704412 1704412 1704412 1704412 1704412 20 21 1705303 22 24 25 3251813 3251813 3251813 3251813 3251813 3251813 26 27 4420067 4420067 4420067 4420067 4420067 4420067 28 29 1001231801 30 31 1703493 1703493 1703493 1703493 1703493 1703493 32 1001223055 1001223971 1001224050 1001224049 1001224052 100122404...

Page 102: ...705019 1705019 1705019 206 1001192853 1001203075 1001192853 1001203076 1001203077 1001192853 3110A 1001170869 1001170869 1001170869 1001170869 1001170869 1001170869 3136 1001125387 1001125387 1001125387 3142 1001142595 1001142595 1001142595 1001142595 1001142595 1001142595 3146A 1001143852 1001143852 1001143852 1001143852 1001143852 328 1702788 1704174 SYN 1703479 GER CE 1704175 SYN GER CE 1702788...

Page 103: ... DualFuel 1701505 Diesel 1701542 DualFuel 1701505 Diesel 1701542 DualFuel 1701505 Diesel 1701542 DualFuel 1701505 Diesel 1701542 DualFuel 1701505 Diesel 1701542 DualFuel 341 1700818 1700818 1700818 1700818 1700818 1700818 343 1001205823 330LRT 1001205825 430LRT 1001205823 330LRT 1001205825 430LRT 1001205823 330LRT 1001205825 430LRT 1001205823 330LRT 1001205825 430LRT 1001205823 330LRT 1001205825 4...

Page 104: ...SECTION 6 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6 26 31217156 Figure 6 6 Decal Location Sheet 1 of 2 CE AUS JPN T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 105: ...SECTION 6 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 31217156 6 27 Figure 6 7 Decal Location Sheet 2 of 2 CE AUS JPN OAD01620 22 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 106: ... 1703814 105 1703819 106 1703822 107 1704277 200 201 1705019 202 1705372 203 1705671 204 1706338 3110A 1001170869 3142 1001142595 3146A 1001143852 3156A 1001214029 328 1702788 1704174 SYN 1703479 GER CE 1704175 SYN GER CE 330 1705034 330LRT SE CE 1705035 330LRT DE CE 1705036 430LRT SE CE 1705037 430LRT DE CE 3301 1001139654 331 1701505 Diesel 1701542 DualFuel Item CE AUS JPN 1001207680 G T o o r d...

Page 107: ...ANCE 31217156 6 29 343 1001205823 330LRT 1001205825 430LRT Bothsidesofmachine Locationofsequence102and104movestoLevelingJacks whentheoptionisinstalleduponthemachine Item CE AUS JPN 1001207680 G T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

Page 108: ...S Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wisconsin Northrock Oztec Toker TK Rol Air APT Wylie Ingersoll Rand Doosan Innovatech Con X Ammann Mecalac Makinex Smith Surface Prep Small Line Wanco Yanmar Discount Equipment com is your online resource f...

Page 109: ...T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m ...

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