Osburn INSPIRE 2000-I Installation And Operation Manual Download Page 41 | Manualshive

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Installation and Operation Manual - Inspire 2000 Insert

APPENDIx 1. FACEPLATE INSTALLATION

Three faceplates are available with this wood insert. For more details about the installation, refer
to the faceplate installation instructions.

Figure 36: U shaped narrow faceplate

Figure 37: Narrow faceplate

Figure 38: Cuttable faceplate

www.northlineexpress.com

1-877-734-2458

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Summary of Contents for INSPIRE 2000-I

Page 1: ...AND USE OF THIS WOOD INSERT FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH Safety tested according to ULC S628 UL 1482 and UL 737 by an accredited lab...

Page 2: ...www northlineexpress com 1 877 734 2458...

Page 3: ...ected to It is also recommended to inform your home insurance company Please read this entire manual before installing and using this insert A primary alternative heat source should be available in th...

Page 4: ...Time 14 4 Operating the Insert 15 4 1 Cold Hand 16 4 2 Blower Operation 16 5 Burning Wood Efficiently 17 5 1 First Use 17 5 2 Lighting Fires 17 5 3 Combustion Cycles 19 5 4 Rekindling a Fire 19 5 5 Re...

Page 5: ...itable Chimneys 36 10 4 Chimney Liner Installation 36 10 5 Liner Connection 37 10 6 Minimum Chimney Height 38 10 7 Chimney Location 38 10 8 Supply of Combustion Air 39 Appendix 1 Faceplate Installatio...

Page 6: ...Page 6 Installation and Operation Manual Inspire 2000 Insert CERTIFICATION PLATE www northlineexpress com 1 877 734 2458...

Page 7: ...RN FUEL NAPHTHA FUEL OIL MOTOR OIL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS OR AEROSOLS TO START A FIRE IN THIS INSERT KEEP ALL SUCH LIQUIDS OR AEROSOLS WELL AWAY FROM THE INSERT WHILE IT IS...

Page 8: ...t to location in home chimney draft heat loss factors climate fuel type and other variables The recommended heated area for a given appliance is defined by the manufacturer as its capacity to maintain...

Page 9: ...ada standard Safety ULC S628 1 North south ends of the logs visible East west sides of the logs visible 2 Mobile homes Canada or manufactured homes USA The US Department of Housing and Urban Developme...

Page 10: ...2 343mm 5 5 8 142mm 6 150mm 8 1 4 211mm 20 508mm Figure 1 Top View Figure 2 Door opening 18 7 8 480mm 9 1 2 241mm 20 1 4 514mm 8 3 4 222mm 20 3 4 528mm 2 3 4 70mm 23 5 8 600mm 24 609mm 24 3 8 618mm 2...

Page 11: ...e stainless steel which can also be recycled The baffle is made of aluminosilicate fibre material that is compressed with a binder to form a rigid board C Cast can withstand temperatures above 2 000 F...

Page 12: ...temperature it is strongly recommended to also have a conventional oil gas or electric heating system to provide backup heating The success of zone heating will depend on several factors including the...

Page 13: ...FUMES OR RENDER THE HEATER INEFFECTIVE AND CAUSE SMOKE 3 1 Tree Species The tree species the firewood is produced from is less important than its moisture content The main difference in firewood from...

Page 14: ...f wax impregnated sawdust or logs with any chemical additives Follow the manufacturer s instructions and warnings 3 5 Drying Time Firewood that is not dry enough to burn is the cause of most complaint...

Page 15: ...is between 15 to 20 4 Operating the Insert This wood heater has a manufacturer set minimum low burn rate that must not be altered It is against federal regulations to alter this setting or otherwise...

Page 16: ...9 Pull on the cold hand to open the door 4 2 Blower Operation A blower is already installed on this insert It is located behind the bottom louver of the insert Its function is to increase airflow thro...

Page 17: ...conditioned As the paint cures some of the chemicals vaporize The vapors are not poisonous but they smell bad When lighting the insert for the first few times be prepared by opening doors or windows t...

Page 18: ...s and place a dozen finely split kindling on the second row It is possible to use ragged paper but it may not hold in place since it tends to roll while it is burning The best is to wrap a sheet on it...

Page 19: ...he fire at a time so that the heat radiated from one piece helps to ignite the pieces next to it Each load of wood should provide several hours of heating The size of each load may vary depending on t...

Page 20: ...ed in a tightly covered metal container The container must be placed on a non combustible floor or on the ground well away from all combustible materials If the ashes are disposed of by burial in soil...

Page 21: ...the firebox Before reducing the air intake the load will have to burn at full heat for long enough for charring the surface of the logs The flame must be bright before letting the fire burn by itself...

Page 22: ...fall on the glass East west loads placed in a compact way take a long time before breaking down They are excellent for low intensity long lasting fires in relatively mild weather 5 7 6 Carbon Monoxide...

Page 23: ...g with a damp cloth or paper towel and then drying When the insert runs at a low combustion rate light brown stains may form especially in the lower corners of the glass This indicates that the fire h...

Page 24: ...not to over tight retaining screws 5 Repeat the steps in reverse order to reinstall the door on the insert A B D 1 2 3 C Figure 13 Replacing the glass 6 2 3 Gasket It is a good idea to replace the gl...

Page 25: ...the door Location Length Dimension Behind the door 92 235 cm Flat 1 25 mm 6 3 Door In order for the insert to burn at its best efficiency the door must provide a perfect seal with the firebox The tig...

Page 26: ...as much washers C as necessary To decrease the pressure on the door add washers C 3 Reinstall the bracket B with the nuts A C B A Figure 17 Door adjustment with bracket It is also possible to fix the...

Page 27: ...2 Remove the old gasket from the door Use a screwdriver to scrape the old gasket adhesive from the door gasket groove 3 Apply a bead of approximately 5 mm of high temperature silicone in the door gask...

Page 28: ...imney Chimney sweeping can be a difficult and dangerous job People with no chimney sweeping experience will often prefer to hire a professional chimney sweep to inspect and clean the system for the fi...

Page 29: ...ate the potential of plugging Adjacent Combustibles The fireplace should be inspected to make sure that there is adequate clearance to combustibles both exposed combustibles to the top side and front...

Page 30: ...CAN ULC S635 Standard for Lining Systems for Existing Masonry or Factory built Chimneys and Vents or CAN ULC S640 Standard for Lining Systems for New Masonry Chimneys The insert is not approved for us...

Page 31: ...mal and even abnormal operating conditions NO PART OF THE INSERT MAY BE LOCATED CLOSER TO THE COMBUSTIBLE THAN THE MINIMUM CLEARANCE FIGURES GIVEN 9 1 Installation of a Combustible Mantel Shelf It is...

Page 32: ...1 00 is required and should extend at least 23 584 mm in front of the unit B HEARTH SLAB NON COMBUSTIBLE MATERIAL B C D E F A FLOOR PROTECTOR NON COMBUSTIBLE MATERIAL Figure 24 5 or less raised base...

Page 33: ...e given To calculate the total R value from R values of the materials used simply add the R values of materials If the result is equal to or greater than the R value requirements the combination is ac...

Page 34: ...0 52 1 32 This R value is larger than the required 1 00 and is therefore acceptable In the case of a known K and thickness of alternative materials to be used in combination convert all K values to R...

Page 35: ...in the flue gas can be seen as the fuel the chimney uses to create draft 10 2 Block off Plate To reduce the possibility of a cold air back draft from the masonry chimney into the room the installation...

Page 36: ...re an optimal draft it is also strongly recommend adding a minimum of 12 rigid liner between the top of the masonry chimney and the rain cap In all cases liners should be installed in accordance with...

Page 37: ...pter to the flue outlet install three brackets with the three screws all provided in the user manual on top of the insert The long end of the brackets must be attached to the insert Insert the chimney...

Page 38: ...tructions in the manual provided with the liner offset adapter kit Figure 32 Securing the brackets Figure 33 Offset liner adaptor 10 6 Minimum Chimney Height The top of the chimney should be tall enou...

Page 39: ...imney location in the house 10 8 Supply of Combustion Air In Canada wood inserts are not required to have a combustion air supply from outside Research has shown that outside air supply do not compens...

Page 40: ...nd in particular if smoke puffs from the insert the air duct should be disconnected from the insert to determine if it is the cause of the problem In some windy conditions negative pressure at the duc...

Page 41: ...STALLATION Three faceplates are available with this wood insert For more details about the installation refer to the faceplate installation instructions Figure 36 U shaped narrow faceplate Figure 37 N...

Page 42: ...side that is best for the installation A Install the fresh air kit adapter B using 4 screws C Secure the flexible pipe1 E to the adapter B using one of the adjustable pipe clamps D Secure the other en...

Page 43: ...Appendix 3 BLOWER REPLACEMENT 1 Unplug the blower and remove all electrical sources on the wood insert 2 Remove the bottom faceplate by removing the four screws holding it in place 3 Locate the cover...

Page 44: ...nstallation and Operation Manual Inspire 2000 Insert 4 Push and rotate counterclockwise to remove the cover 5 Remove both wing nuts A holding the blower mounting plate A www northlineexpress com 1 877...

Page 45: ...Insert 6 Rotate the blower counterclockwise and gently pull on the blower 7 Remove both screws B and gently pull on the plate A Unplug the blower wires C Once the blower is unplugged pull gently for...

Page 46: ...Operation Manual Inspire 2000 Insert 1 2 3 Rocker switch manual 1 off 2 automatic 3 Blower Thermal switch Green Yellow ground White Blanc Black Noir 1 2 3 AUTO 1 2 3 OFF 1 2 3 MANUAL www northlineexp...

Page 47: ...the tube into the rear left channel 2 Align the notch in the left end of the tube with the key of the left air channel hole Using a Wise grip hold the tube and lock it in place by turning the tube Ma...

Page 48: ...tallation and Operation Manual Inspire 2000 Insert Note that secondary air tubes B can be replaced without removing the baffle board A and that all tubes are identical B A www northlineexpress com 1 8...

Page 49: ...ation Manual Inspire 2000 Insert Appendix 5 OPTIONAL REFRACTORY PANELS INSTALLATION 1 Remove the center floor bricks 2 2 Remove the other floor bricks 6 Then remove the back bottom bricks 2 www northl...

Page 50: ...and Operation Manual Inspire 2000 Insert 3 Remove the back bricks 4 then remove the back left brick 1 4 Remove the brick retainer 1 and the left bricks 3 Repeat on the right side www northlineexpress...

Page 51: ...Inspire 2000 Insert 5 Remove the retainers 4 and install the back refractory bricks 2 The retainers cannot be reused after being removed so they can be disposed of 6 Install the sides 2 refractory sla...

Page 52: ...nstallation and Operation Manual Inspire 2000 Insert 7 Install the refractory slab retainer 2 on both sides and screw them in place 8 Install the floor refractory slabs www northlineexpress com 1 877...

Page 53: ...these instructions 1 Remove the faceplate assembly C following the faceplate installation instructions 2 Remove the screws that secure the flue liner to the fixation brackets A 3 Unscrew the levelling...

Page 54: ...28 40 41 42 43 38 45 46 63 9 10 11 12 10 13 14 18 19 20 21 10 24 1 39 4 5 7 5 22 DETAIL C DETAIL D DETAIL E DETAIL G 11 DETAIL H 17 DETAIL A DETAIL B 29 32 33 34 32 47 32 48 49 50 51 52 53 49 64 C D...

Page 55: ...E65896 ADJUSTABLE HINGE ASSEMBLY 1 10 30220 FLANGED LOCKNUT 1 4 20 5 11 30187 STAINLESS WASHER ID 17 64 X OD 1 2 16 12 PL65895 HANDLE SUPPORT 1 13 SE65897 REPLACEMENT INSPIRE HANDLE KIT 1 14 SE65246 I...

Page 56: ...1 48 44092 3 POSITION ROCKER SWITCH 1 49 30155 METAL SCREW 8 X 5 8 PHILLIPS SELFTAPPING TEK ZINC 4 50 PL65909 JUNCTION BOX COVER 1 51 30090 BLACK NYLON OPEN CLOSED BUSHING 3 52 PL65901 JUNCTION BOX 1...

Page 57: ...le below The manufacturer at its discretion may decide to repair or replace any part or unit after inspection and investigation of the defect The manufacturer may at its discretion fully discharge all...

Page 58: ...NOTES www northlineexpress com 1 877 734 2458...

Page 59: ...www northlineexpress com 1 877 734 2458...

Page 60: ...nt is available for free download on the manufacturer s website It is a copyrighted document Resale is strictly prohibited The manufacturer may update this document from time to time and cannot be res...

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