background image

ORION PACKAGING SYSTEMS INC. 

SEMI-AUTOMATIC SPECIFICATIONS - EFFECTIVE SEPTEMBER 1st, 2000 

REVISED APRIL 2001

 

 

ORION EPIC

 SERIES MODEL H-77 

 

Spiral Semi-Automatic Medium Duty High Profile 
 
Maximum Load Size                         

55”W x 55”L x 82”H 

 

Weight Capacity                               

4,000 Ibs. Dynamic, 8,000 Ibs. Static 

 

Utilities                                              

115/1/60 15 Amp Service 

 

Turntable                                          

48”x48” Structural Steel Plate Turntable with Welded Steel Skirt 

Dura-Glide

 Turntable Support System 

Quiet in Operation, Maintenance Free 
 

Turntable Drive                                

0-12 RPM Variable Turntable Speed 

Variable Speed Drive Motor 
Electronically Adjustable Acceleration/Deceleration (Soft Start) 
Direct Heavy Duty Chain & Sprocket Drive  
Positive Alignment Feature 
 

Control Features                             

CSA Approved, NEMA 12 Control Panel 

State-of-the-Art Logic Control 
User Friendly Microprocessor with Micro-Switch Keypad 
Revo-Logic

 Exact Wrap Counting Technology 

Electronic Film Tension Control Adjustment on the Panel 
Separate Top / Bottom Wrap Count Selectors with LED Count Display  
Variable Speed Film Carriage Up/Down Control 
Film Carriage Raise/Lower Switch (Manual) 
Photocell for Automatic Load Height Detection 
Turntable Jog Pushbutton 
 

Film Delivery                                    

20” Insta-Thread LT Powered Pre-Stretch Film Delivery System 

200% Pre-Stretch Ratio 
Easy & Safe to Operate Self-Threading Carriage Design 
Electronic Film Tension Control Adjustment on the Panel 
Variable Speed Film Output (Non-Wearing Sensor) 
Heavy Duty Chain & Sprocket Ratio Control 
Adjustable Film Roping Bar on Chassis for Stronger Interlocking of Load and Pallet 

 
Film Carriage Elevator Drive

          Heavy Duty ANSI Chain Carriage Lift 

Variable Speed Drive Motor 
Multi-Point UHMW Precision Carriage Guidance System 

 

Structural Features                         

100% Structural Steel Construction Throughout 

Easy Access to All Components 
Open Mechanical Design for Ease of Maintenance 
Forklift Portable Base Design 
Structural Steel Tube Mast 
Hinged Mast for Ease of Shipping, Portability 

 
Estimated Shipping Weight           

1,100 Ibs.

 

 
 
 

Visit our Distributor Support Website at www.support.orionpackaging.com 

 

Summary of Contents for 2004-8899999

Page 1: ...MODEL H77 17 SERIAL 2004 8899999 2270 Industrial boul Montreal Laval Canada H7S 1P9 Tel 450 667 9769 Fax 450 667 6320...

Page 2: ...INSTRUCTION MANUAL FOR ALL INQUIRIES PLEASE CONTACT OUR LOCAL DISTRIBUTOR FOR NORTH AMERICA ONLY 1 800 333 6556...

Page 3: ...high in durability and low in maintenance requirements Our advance control systems mean that Orion equipment can be operated safely and efficiently without the need for special operator expertise Plea...

Page 4: ...equired when making an inquiry 1 Model 2 Serial Number 3 Subassembly see PART LIST SAFETY ORION S stretch wrappers should be operated with caution and common sense as any other industrial equipment To...

Page 5: ...Separate Top Bottom Wrap Count Selectors with LED Count Display Variable Speed Film Carriage Up Down Control Film Carriage Raise Lower Switch Manual Photocell for Automatic Load Height Detection Turn...

Page 6: ...etchwrap film covering the machine care must be taken not to cut any of the electrical wires and or polyurethane covering on the film carriage rollers 2 Perform a visual inspection of the electrical a...

Page 7: ......

Page 8: ......

Page 9: ......

Page 10: ...ine electrical circuits To continue the cycle the STOP push button should be pulled out and START button pressed for the machine restarting Double pressing of the push pull STOP button will reset the...

Page 11: ...t this point machine is ready and TOP WRAPS FIRST Sub Mode is now activated CARRIAGE CONTROL SWITCH The CARRIAGE CONTROL switch is a three position switch with the following settings RAISE raises the...

Page 12: ...ols the number of wraps that may be applied on the bottom of the load The machine is preset with RANGE 1 bottom wraps 1 or 2 or 3 which may be applied To change the values of wrap see TOP BOTTOM WRAP...

Page 13: ...the carriage mandrel from either end of the roll When using tacky film please verify that the inward tacky surface of the film is inward on the load 1 Disconnect power turn off power switch 2 Swing up...

Page 14: ...floor by the 1 2 concrete floor anchors leg shield or expandable type Any wiring that has been disconnected to facilitate transport is marked with a number located on the junction box to which the wir...

Page 15: ......

Page 16: ...e roll to prevent upward movement 5 Pull the handle marked PULL TO OPEN to open film distributor cradle 6 Pass the roped tail of the film through opening as shown on the film quick threading pattern D...

Page 17: ......

Page 18: ...ent instructions Remove the carriage cover Unbolt the two nuts holding the proximity switch item 1 Turn the Proximity sensor item 2 to create the gap between the cam and the front side of proximity se...

Page 19: ...the reducing transmission should be checked for tightness after the first week It is recommended to change the oil every six months or at least 1800 hours of operation whichever comes first When addin...

Page 20: ...TICE If the machine works in a dusty and corrosive environment the raceways should be re greased more often at least every 100 hours CHAIN MAINTENANCE To clean the chain wipe it with an oily cloth eve...

Page 21: ...SEMI AUTOMATIC STANDARD ASSEMBLY PART LIST Note Quantity listed in order of part number The names given to the parts are generic...

Page 22: ......

Page 23: ......

Page 24: ......

Page 25: ......

Page 26: ......

Page 27: ......

Page 28: ......

Page 29: ...APPENDIX...

Page 30: ...entiometers marked 1 2 A and D The instructions are in the suggested order of adjustment and intended to be made after installation of the board in the control enclosure Please refer to the attached s...

Page 31: ...2 is the control for the high speed2 for the turntable tower during the wrap cycle once acceleration is complete This speed can be as high as 12 RPM However you should note that if it is set too high...

Page 32: ...settle to its preset jog speed Thus the deceleration control is important in that if the deceleration time is too short we will prematurely reach jog speed and jog an excessive amount of time to the h...

Page 33: ......

Page 34: ...systems loop gain The system loop gain may be adjusted if the motor continues to be energized when the dancer roller is unloaded and at rest With the machine stopped the pot should be adjusted to ens...

Page 35: ...ed as follows Monitor the motor current Turn the current limit RV4 to minimum full CCW Stall the motor Advance the pot slowly until the desired current is achieved This should not exceed 125 of the mo...

Page 36: ......

Page 37: ......

Page 38: ......

Page 39: ......

Page 40: ......

Page 41: ......

Page 42: ......

Reviews: