background image

MACHINE OPERATION 

 

Before Starting Machine Operation 
 

Verify that the machine is properly connected to the electrical source. The electrical 
requirements depend on the machine type and features. For this information, please see the 
machine electrical diagram provided with the machine operation manual. The control panel 
layout for the machine is shown on the drawing.  

CAUTION

: Before preceding the machine operation familiarize yourself with the 

EMERGENCY-STOP

 button and all functions, switches and pushbuttons. 

 

POWER SWITCH 
 

Located on the panel door or side of the panel box, the lockable power switch has two 
settings: 
 
ON - connects a power source to the machine 
OFF - disconnects the power source. 
 

START AND EMERGENCY STOP SWITCHES 
 

The START switch is used to start the cycle once the load is on the turntable. The cycle 
may be stopped on by pressing the STOP button (may also be used for the choosing the 
range of counts of the top and bottom wraps - see TOP WRAPS and BOTTOM WRAPS). 
 

NOTICE:

 In case of emergency, the push-pull STOP button interrupts the entire machine 

electrical circuits. To continue the cycle the STOP push button should be pulled out and 
START button pressed for the machine restarting. Double pressing of the push – pull STOP 
button will reset the machine program and machine will be ready to apply the wrapping 
cycle from its beginning. 

 

WRAP PATTERN SELECTOR SWITCH “SPIRAL” UP / UP/DOWN 

 

The Pattern Selector Switch “ SPIRAL” positions: 
 

UP -

 When the UP position has been selected machine will first wrap bottom of load 

applying selected number of bottom wraps. The film carriage will then move to the top of 
load and stop. Selected number of top wraps will then be applied, after which the turntable 
will slow down and stop in home position. Wrap pattern “SPIRAL UP ONLY” has been 
completed. 
 

UP/DOWN -

 This Selection has two Sub-Modes, programmable to enable the machine to 

perform the two different wrap patterns (Bottom Wraps First and Top Wraps First). 
 

BOTTOM WRAPS FIRST -

 When this Sub-Mode has been selected machine will first wrap 

bottom of load applying selected number of bottom wraps. The film carriage will then move 
to top of load and stop. Selected number of top wraps will then be applied. The film carriage 
will move down to bottom position, after which the turntable will slow down and stop in home 
position. 
 
 

Summary of Contents for 2004-8899999

Page 1: ...MODEL H77 17 SERIAL 2004 8899999 2270 Industrial boul Montreal Laval Canada H7S 1P9 Tel 450 667 9769 Fax 450 667 6320...

Page 2: ...INSTRUCTION MANUAL FOR ALL INQUIRIES PLEASE CONTACT OUR LOCAL DISTRIBUTOR FOR NORTH AMERICA ONLY 1 800 333 6556...

Page 3: ...high in durability and low in maintenance requirements Our advance control systems mean that Orion equipment can be operated safely and efficiently without the need for special operator expertise Plea...

Page 4: ...equired when making an inquiry 1 Model 2 Serial Number 3 Subassembly see PART LIST SAFETY ORION S stretch wrappers should be operated with caution and common sense as any other industrial equipment To...

Page 5: ...Separate Top Bottom Wrap Count Selectors with LED Count Display Variable Speed Film Carriage Up Down Control Film Carriage Raise Lower Switch Manual Photocell for Automatic Load Height Detection Turn...

Page 6: ...etchwrap film covering the machine care must be taken not to cut any of the electrical wires and or polyurethane covering on the film carriage rollers 2 Perform a visual inspection of the electrical a...

Page 7: ......

Page 8: ......

Page 9: ......

Page 10: ...ine electrical circuits To continue the cycle the STOP push button should be pulled out and START button pressed for the machine restarting Double pressing of the push pull STOP button will reset the...

Page 11: ...t this point machine is ready and TOP WRAPS FIRST Sub Mode is now activated CARRIAGE CONTROL SWITCH The CARRIAGE CONTROL switch is a three position switch with the following settings RAISE raises the...

Page 12: ...ols the number of wraps that may be applied on the bottom of the load The machine is preset with RANGE 1 bottom wraps 1 or 2 or 3 which may be applied To change the values of wrap see TOP BOTTOM WRAP...

Page 13: ...the carriage mandrel from either end of the roll When using tacky film please verify that the inward tacky surface of the film is inward on the load 1 Disconnect power turn off power switch 2 Swing up...

Page 14: ...floor by the 1 2 concrete floor anchors leg shield or expandable type Any wiring that has been disconnected to facilitate transport is marked with a number located on the junction box to which the wir...

Page 15: ......

Page 16: ...e roll to prevent upward movement 5 Pull the handle marked PULL TO OPEN to open film distributor cradle 6 Pass the roped tail of the film through opening as shown on the film quick threading pattern D...

Page 17: ......

Page 18: ...ent instructions Remove the carriage cover Unbolt the two nuts holding the proximity switch item 1 Turn the Proximity sensor item 2 to create the gap between the cam and the front side of proximity se...

Page 19: ...the reducing transmission should be checked for tightness after the first week It is recommended to change the oil every six months or at least 1800 hours of operation whichever comes first When addin...

Page 20: ...TICE If the machine works in a dusty and corrosive environment the raceways should be re greased more often at least every 100 hours CHAIN MAINTENANCE To clean the chain wipe it with an oily cloth eve...

Page 21: ...SEMI AUTOMATIC STANDARD ASSEMBLY PART LIST Note Quantity listed in order of part number The names given to the parts are generic...

Page 22: ......

Page 23: ......

Page 24: ......

Page 25: ......

Page 26: ......

Page 27: ......

Page 28: ......

Page 29: ...APPENDIX...

Page 30: ...entiometers marked 1 2 A and D The instructions are in the suggested order of adjustment and intended to be made after installation of the board in the control enclosure Please refer to the attached s...

Page 31: ...2 is the control for the high speed2 for the turntable tower during the wrap cycle once acceleration is complete This speed can be as high as 12 RPM However you should note that if it is set too high...

Page 32: ...settle to its preset jog speed Thus the deceleration control is important in that if the deceleration time is too short we will prematurely reach jog speed and jog an excessive amount of time to the h...

Page 33: ......

Page 34: ...systems loop gain The system loop gain may be adjusted if the motor continues to be energized when the dancer roller is unloaded and at rest With the machine stopped the pot should be adjusted to ens...

Page 35: ...ed as follows Monitor the motor current Turn the current limit RV4 to minimum full CCW Stall the motor Advance the pot slowly until the desired current is achieved This should not exceed 125 of the mo...

Page 36: ......

Page 37: ......

Page 38: ......

Page 39: ......

Page 40: ......

Page 41: ......

Page 42: ......

Reviews: