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MACHINE WRAPPING TEST 

 
Notice

: It is advisable to test-run the equipment with several pallet loads before attempting 

to wrap using film. Please position the operator beside the EMERGENCY STOP push 
button. 
Start up of the machine (system) may determine the need for the adjustment of: 
 

- Load height stop photoswitch (on the carriage) 
- Top limit switch position 
- Bottom limit switch position 
- Roping bar height adjustment 

 
 
Before the test procedures adjust the wrapping cycle parameters i.e. top wraps, bottom 
wraps, height photocell on/off, film tension, carriage speed (those two parameters may be 
adjusted during the wrapping cycle). 
 
 
 

LOADING THE FILM 

 

The film roll can be loaded on the carriage mandrel from either end of the roll.  When using 
tacky film, please verify that the inward tacky surface of the film is inward on the load. 
 
 
1.  Disconnect power (turn off power switch). 
 
2.  Swing up the top mandrel spool. 
 
3.  Put the roll of film on the bottom mandrel. 
 
4.  Install the top mandrel on top of the roll to prevent upward movement. 
 
5.  Pull the handle marked PULL TO OPEN to open film distributor cradle. 
 
6.  Pass the roped tail of the film through opening (as shown on the film quick threading 
pattern DWG. # 418180 Fig.1). 
 
7.  Close the film distributor cradle by pushing bar marked PUSH TO CLOSE. 
 
8.  When the film feeding is completed (fig. 2) – turn the power switch on. 
 
9.  Peel off the first few winds of the film (multistrech will run due to displacement of the 
dancer roller) and fix the film end onto the load. 
 

The system is now ready to begin the first wrapping cycle.

  

 

Summary of Contents for 2004-8899999

Page 1: ...MODEL H77 17 SERIAL 2004 8899999 2270 Industrial boul Montreal Laval Canada H7S 1P9 Tel 450 667 9769 Fax 450 667 6320...

Page 2: ...INSTRUCTION MANUAL FOR ALL INQUIRIES PLEASE CONTACT OUR LOCAL DISTRIBUTOR FOR NORTH AMERICA ONLY 1 800 333 6556...

Page 3: ...high in durability and low in maintenance requirements Our advance control systems mean that Orion equipment can be operated safely and efficiently without the need for special operator expertise Plea...

Page 4: ...equired when making an inquiry 1 Model 2 Serial Number 3 Subassembly see PART LIST SAFETY ORION S stretch wrappers should be operated with caution and common sense as any other industrial equipment To...

Page 5: ...Separate Top Bottom Wrap Count Selectors with LED Count Display Variable Speed Film Carriage Up Down Control Film Carriage Raise Lower Switch Manual Photocell for Automatic Load Height Detection Turn...

Page 6: ...etchwrap film covering the machine care must be taken not to cut any of the electrical wires and or polyurethane covering on the film carriage rollers 2 Perform a visual inspection of the electrical a...

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Page 10: ...ine electrical circuits To continue the cycle the STOP push button should be pulled out and START button pressed for the machine restarting Double pressing of the push pull STOP button will reset the...

Page 11: ...t this point machine is ready and TOP WRAPS FIRST Sub Mode is now activated CARRIAGE CONTROL SWITCH The CARRIAGE CONTROL switch is a three position switch with the following settings RAISE raises the...

Page 12: ...ols the number of wraps that may be applied on the bottom of the load The machine is preset with RANGE 1 bottom wraps 1 or 2 or 3 which may be applied To change the values of wrap see TOP BOTTOM WRAP...

Page 13: ...the carriage mandrel from either end of the roll When using tacky film please verify that the inward tacky surface of the film is inward on the load 1 Disconnect power turn off power switch 2 Swing up...

Page 14: ...floor by the 1 2 concrete floor anchors leg shield or expandable type Any wiring that has been disconnected to facilitate transport is marked with a number located on the junction box to which the wir...

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Page 16: ...e roll to prevent upward movement 5 Pull the handle marked PULL TO OPEN to open film distributor cradle 6 Pass the roped tail of the film through opening as shown on the film quick threading pattern D...

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Page 18: ...ent instructions Remove the carriage cover Unbolt the two nuts holding the proximity switch item 1 Turn the Proximity sensor item 2 to create the gap between the cam and the front side of proximity se...

Page 19: ...the reducing transmission should be checked for tightness after the first week It is recommended to change the oil every six months or at least 1800 hours of operation whichever comes first When addin...

Page 20: ...TICE If the machine works in a dusty and corrosive environment the raceways should be re greased more often at least every 100 hours CHAIN MAINTENANCE To clean the chain wipe it with an oily cloth eve...

Page 21: ...SEMI AUTOMATIC STANDARD ASSEMBLY PART LIST Note Quantity listed in order of part number The names given to the parts are generic...

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Page 29: ...APPENDIX...

Page 30: ...entiometers marked 1 2 A and D The instructions are in the suggested order of adjustment and intended to be made after installation of the board in the control enclosure Please refer to the attached s...

Page 31: ...2 is the control for the high speed2 for the turntable tower during the wrap cycle once acceleration is complete This speed can be as high as 12 RPM However you should note that if it is set too high...

Page 32: ...settle to its preset jog speed Thus the deceleration control is important in that if the deceleration time is too short we will prematurely reach jog speed and jog an excessive amount of time to the h...

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Page 34: ...systems loop gain The system loop gain may be adjusted if the motor continues to be energized when the dancer roller is unloaded and at rest With the machine stopped the pot should be adjusted to ens...

Page 35: ...ed as follows Monitor the motor current Turn the current limit RV4 to minimum full CCW Stall the motor Advance the pot slowly until the desired current is achieved This should not exceed 125 of the mo...

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