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MACHINE UNLOADING 

INSPECTION & INSTALLATION

 

 

UNLOADING 

 

Machine can be easily unloaded and transported by a forklift with a minimum capacity of 
2500 lbs. 
 
1. Carefully insert the forks into the lifting tubes to the maximum possible depth. Depending 
on the model, a forklift access may be either at the turntable end of the machine frame, the 
tower end or both. In case of the mongoose machine enter the forks under the frame or 
insert the forks in the tube brackets welded to the top of the machine. 
 
2. Lift the machine (or other part of system) only to the necessary height to move it with no 
bouncing or friction on the floor. 
  
3. Sit the machine down assuring uniform contact with the floor, which is necessary to 
ensure correct and smooth operation.

 

 

INSPECTION 

 

1. Remove all packing and supporting additions  - these may include the blocks under the 
carriage and the restraining bar over the table.

 

 
NOTE:  

when removing the stretchwrap film covering the machine, care must be taken not 

to cut any of the electrical wires and/ or polyurethane covering on the film carriage rollers. 
 
2. Perform a visual inspection of the electrical and mechanical parts for loosened joints and / 
or broken connections. Any suspected shipping damage must be reported immediately to 
the freight carrier. Any transport damage cannot be claimed to Orion Packaging Inc. 
 
Items that are vulnerable to damage and must be inspected are as follows: 
 

- Motors and transmissions 
- Junction boxes 
- Electrical conduits 
- Proximity and limit switches 
- Photocells 

 
3.  Check under the turntable to ensure that there is no crippling of the movable parts i.e. 
casters, center axle or drive assembly. 
 
4.Verify the following: 
 
- Turntable or rotary arm drive system to confirm that the reducer to drive the chain is snug 
and properly aligned. 
- Verify the wires tight conduits for crushed sections or loose fittings. 
- Verify the film carriage to be sure that it is correctly aligned with the tower 
- Verify the tension on the lift chain. 
- Verify all the dials and knobs on the control panel for smooth action.

 

Summary of Contents for 2004-8899999

Page 1: ...MODEL H77 17 SERIAL 2004 8899999 2270 Industrial boul Montreal Laval Canada H7S 1P9 Tel 450 667 9769 Fax 450 667 6320...

Page 2: ...INSTRUCTION MANUAL FOR ALL INQUIRIES PLEASE CONTACT OUR LOCAL DISTRIBUTOR FOR NORTH AMERICA ONLY 1 800 333 6556...

Page 3: ...high in durability and low in maintenance requirements Our advance control systems mean that Orion equipment can be operated safely and efficiently without the need for special operator expertise Plea...

Page 4: ...equired when making an inquiry 1 Model 2 Serial Number 3 Subassembly see PART LIST SAFETY ORION S stretch wrappers should be operated with caution and common sense as any other industrial equipment To...

Page 5: ...Separate Top Bottom Wrap Count Selectors with LED Count Display Variable Speed Film Carriage Up Down Control Film Carriage Raise Lower Switch Manual Photocell for Automatic Load Height Detection Turn...

Page 6: ...etchwrap film covering the machine care must be taken not to cut any of the electrical wires and or polyurethane covering on the film carriage rollers 2 Perform a visual inspection of the electrical a...

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Page 10: ...ine electrical circuits To continue the cycle the STOP push button should be pulled out and START button pressed for the machine restarting Double pressing of the push pull STOP button will reset the...

Page 11: ...t this point machine is ready and TOP WRAPS FIRST Sub Mode is now activated CARRIAGE CONTROL SWITCH The CARRIAGE CONTROL switch is a three position switch with the following settings RAISE raises the...

Page 12: ...ols the number of wraps that may be applied on the bottom of the load The machine is preset with RANGE 1 bottom wraps 1 or 2 or 3 which may be applied To change the values of wrap see TOP BOTTOM WRAP...

Page 13: ...the carriage mandrel from either end of the roll When using tacky film please verify that the inward tacky surface of the film is inward on the load 1 Disconnect power turn off power switch 2 Swing up...

Page 14: ...floor by the 1 2 concrete floor anchors leg shield or expandable type Any wiring that has been disconnected to facilitate transport is marked with a number located on the junction box to which the wir...

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Page 16: ...e roll to prevent upward movement 5 Pull the handle marked PULL TO OPEN to open film distributor cradle 6 Pass the roped tail of the film through opening as shown on the film quick threading pattern D...

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Page 18: ...ent instructions Remove the carriage cover Unbolt the two nuts holding the proximity switch item 1 Turn the Proximity sensor item 2 to create the gap between the cam and the front side of proximity se...

Page 19: ...the reducing transmission should be checked for tightness after the first week It is recommended to change the oil every six months or at least 1800 hours of operation whichever comes first When addin...

Page 20: ...TICE If the machine works in a dusty and corrosive environment the raceways should be re greased more often at least every 100 hours CHAIN MAINTENANCE To clean the chain wipe it with an oily cloth eve...

Page 21: ...SEMI AUTOMATIC STANDARD ASSEMBLY PART LIST Note Quantity listed in order of part number The names given to the parts are generic...

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Page 29: ...APPENDIX...

Page 30: ...entiometers marked 1 2 A and D The instructions are in the suggested order of adjustment and intended to be made after installation of the board in the control enclosure Please refer to the attached s...

Page 31: ...2 is the control for the high speed2 for the turntable tower during the wrap cycle once acceleration is complete This speed can be as high as 12 RPM However you should note that if it is set too high...

Page 32: ...settle to its preset jog speed Thus the deceleration control is important in that if the deceleration time is too short we will prematurely reach jog speed and jog an excessive amount of time to the h...

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Page 34: ...systems loop gain The system loop gain may be adjusted if the motor continues to be energized when the dancer roller is unloaded and at rest With the machine stopped the pot should be adjusted to ens...

Page 35: ...ed as follows Monitor the motor current Turn the current limit RV4 to minimum full CCW Stall the motor Advance the pot slowly until the desired current is achieved This should not exceed 125 of the mo...

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