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TOP WRAPS FIRST -

 When this Sub-Mode has been selected film carriage will move to top 

of load and stop. Selected number of top wraps will be applied. The film carriage will then 
move to bottom of the load and stop. Selected number of bottom wraps will then be applied. 
The film carriage will be in bottom position; turntable will slow down and stop in home 
position. 
 
Machine is shipped pre-programmed in TOP WRAPS FIRST Sub-Mode, in order to change 
Sub-Mode from TOP WRAPS FIRST to BOTTOM WRAPS FIRST see instructions below. 
Before proceeding ensure that machine is in MANUAL, STANDBY MODE (machine is 
powered on and all machine manual functions are enabled) 
 

-   Press the STOP (Red) Button 
-   To Re-program machine to BOTTOM WRAPS FIRST Sub-Mode, switch and hold    
    “Carriage Raise/Lower” Selector Switch in LOWER position and maintain for 
    Approximately 12 seconds. 
-   Pull the STOP (Red) push-button out. 
-   Perform standard machine reset procedure by double push-pull operation of the red  
    Mushroom stop button. 
-   At this point machine is ready and BOTTOM WRAPS FlRST Sub-Mode is now 
    Activated. 

To Re-program machine to TOP WRAPS FIRST Sub-Mode follow procedures above, with 
the exception of step 2. Switch and hold ‘Carriage Raise/Lower” Selector Switch in RAISE 
position. At this point machine is ready and TOP WRAPS FIRST Sub--Mode is now 
activated. 
 

CARRIAGE CONTROL SWITCH 

 
The CARRIAGE CONTROL switch is a three-position switch with the following settings: 
 

RAISE -

 raises the carriage until the top limit switch on the tower is activated. 

LOWER -

 lowers the carriage until the bottom limit switch on the tower is activated. 

The switch is normally positioned in the middle where the carriage remains stationary. 
Turning the switch to the RAISE or LOWER will activate the carriage to move in the 
respective direction. 
 

TURNTABLE JOG & REINFORCE WRAP 
 

The turntable jog switch will rotate the turntable low speed when the switch positioned on 
the TOWER / TURNTABLE JOG. When the switch is released, the turntable (rotary tower) 
will stop. The switch is inoperative during the wrap cycle. When the same switch is 
positioned on the REINFORCE WRAP the carriage will be stationary until the switch is 
released. 
 

PHOTOCELL ON/OFF SWITCH 
 

The photocell switch has two settings: 

ON -

 when turned ON, the photocell instructs the carriage to stop and begin the top wrap 

sequence once the top of the load is reached. The carriage will always stop at the top of the 
load regardless of its height. The photoswitch position on the track can be adjusted in order 
to make the carriage pass the top of the load and overlap the top. 

OFF -

 when turned OFF, the photocell is inoperative and the carriage will stop when the top 

limit switch has been activated. 

Summary of Contents for 2004-8899999

Page 1: ...MODEL H77 17 SERIAL 2004 8899999 2270 Industrial boul Montreal Laval Canada H7S 1P9 Tel 450 667 9769 Fax 450 667 6320...

Page 2: ...INSTRUCTION MANUAL FOR ALL INQUIRIES PLEASE CONTACT OUR LOCAL DISTRIBUTOR FOR NORTH AMERICA ONLY 1 800 333 6556...

Page 3: ...high in durability and low in maintenance requirements Our advance control systems mean that Orion equipment can be operated safely and efficiently without the need for special operator expertise Plea...

Page 4: ...equired when making an inquiry 1 Model 2 Serial Number 3 Subassembly see PART LIST SAFETY ORION S stretch wrappers should be operated with caution and common sense as any other industrial equipment To...

Page 5: ...Separate Top Bottom Wrap Count Selectors with LED Count Display Variable Speed Film Carriage Up Down Control Film Carriage Raise Lower Switch Manual Photocell for Automatic Load Height Detection Turn...

Page 6: ...etchwrap film covering the machine care must be taken not to cut any of the electrical wires and or polyurethane covering on the film carriage rollers 2 Perform a visual inspection of the electrical a...

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Page 10: ...ine electrical circuits To continue the cycle the STOP push button should be pulled out and START button pressed for the machine restarting Double pressing of the push pull STOP button will reset the...

Page 11: ...t this point machine is ready and TOP WRAPS FIRST Sub Mode is now activated CARRIAGE CONTROL SWITCH The CARRIAGE CONTROL switch is a three position switch with the following settings RAISE raises the...

Page 12: ...ols the number of wraps that may be applied on the bottom of the load The machine is preset with RANGE 1 bottom wraps 1 or 2 or 3 which may be applied To change the values of wrap see TOP BOTTOM WRAP...

Page 13: ...the carriage mandrel from either end of the roll When using tacky film please verify that the inward tacky surface of the film is inward on the load 1 Disconnect power turn off power switch 2 Swing up...

Page 14: ...floor by the 1 2 concrete floor anchors leg shield or expandable type Any wiring that has been disconnected to facilitate transport is marked with a number located on the junction box to which the wir...

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Page 16: ...e roll to prevent upward movement 5 Pull the handle marked PULL TO OPEN to open film distributor cradle 6 Pass the roped tail of the film through opening as shown on the film quick threading pattern D...

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Page 18: ...ent instructions Remove the carriage cover Unbolt the two nuts holding the proximity switch item 1 Turn the Proximity sensor item 2 to create the gap between the cam and the front side of proximity se...

Page 19: ...the reducing transmission should be checked for tightness after the first week It is recommended to change the oil every six months or at least 1800 hours of operation whichever comes first When addin...

Page 20: ...TICE If the machine works in a dusty and corrosive environment the raceways should be re greased more often at least every 100 hours CHAIN MAINTENANCE To clean the chain wipe it with an oily cloth eve...

Page 21: ...SEMI AUTOMATIC STANDARD ASSEMBLY PART LIST Note Quantity listed in order of part number The names given to the parts are generic...

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Page 29: ...APPENDIX...

Page 30: ...entiometers marked 1 2 A and D The instructions are in the suggested order of adjustment and intended to be made after installation of the board in the control enclosure Please refer to the attached s...

Page 31: ...2 is the control for the high speed2 for the turntable tower during the wrap cycle once acceleration is complete This speed can be as high as 12 RPM However you should note that if it is set too high...

Page 32: ...settle to its preset jog speed Thus the deceleration control is important in that if the deceleration time is too short we will prematurely reach jog speed and jog an excessive amount of time to the h...

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Page 34: ...systems loop gain The system loop gain may be adjusted if the motor continues to be energized when the dancer roller is unloaded and at rest With the machine stopped the pot should be adjusted to ens...

Page 35: ...ed as follows Monitor the motor current Turn the current limit RV4 to minimum full CCW Stall the motor Advance the pot slowly until the desired current is achieved This should not exceed 125 of the mo...

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