Optimum Optimill MT 50, Operating Manual

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Version 1.2.8 - 2020-08-03 2 Translation of original instruction
MT50
EN
M
T
50
_
G
BI
VZ.
fm
Table of contents
1 Safety
1.1 Rating plate.................................................................................................................................................... 6
1.2 Safety instructions (warning notes)................................................................................................................ 7
1.2.1
Classification of hazards .................................................................................................................. 8
1.2.2 Other pictograms.............................................................................................................................. 8
1.3 Intended use .................................................................................................................................................. 8
1.4 Reasonably foreseeable misuses.................................................................................................................. 9
1.4.1
Avoiding misuses ............................................................................................................................. 9
1.5 Possible dangers caused by the milling-machine........................................................................................ 10
1.6 Qualification of personnel ............................................................................................................................ 11
1.6.1
Target group................................................................................................................................... 11
1.6.2 Authorized personnel ..................................................................................................................... 11
1.6.3 Obligations of the operating company............................................................................................ 12
1.6.4 Obligations of the operator............................................................................................................. 12
1.6.5 Additional requirements regarding the qualification ....................................................................... 12
1.7 Operator positions ....................................................................................................................................... 12
1.8 Safety measures during operation............................................................................................................... 12
1.9 Safety devices ............................................................................................................................................. 13
1.9.1
Lockable main switch ..................................................................................................................... 14
1.9.2 Emergency-stop push button ......................................................................................................... 14
1.9.3 Milling table .................................................................................................................................... 14
1.10 Safety check ................................................................................................................................................ 15
1.11 Personnel protective equipment .................................................................................................................. 16
1.12 Safety during operation................................................................................................................................ 16
1.13 Safety during maintenance .......................................................................................................................... 16
1.13.1
Switching-off and securing the milling-machine ............................................................................. 17
1.13.2 Using lifting equipment................................................................................................................... 17
1.13.3 Mechanical maintenance work....................................................................................................... 17
1.14 Accident report............................................................................................................................................. 17
1.15 Electrical system.......................................................................................................................................... 18
1.16 Inspection deadlines .................................................................................................................................... 18
2 Technical data
2.1 Electrical connection.................................................................................................................................... 19
2.2 Dimensions .................................................................................................................................................. 19
2.3 Adjustment travels/ Slewing ranges/ Distances........................................................................................... 19
2.4 Speeds / feeds............................................................................................................................................. 20
2.5 Drilling capacity............................................................................................................................................ 20
2.6 Coolant lubricant system ............................................................................................................................. 20
2.7 Operating material ....................................................................................................................................... 20
2.8 Environmental conditions............................................................................................................................. 20
2.9 Emissions .................................................................................................................................................... 21
2.10 Installation plan............................................................................................................................................ 22
3 Delivery, interdepartmental transport, assembly and commissioning
3.1 Notes on transport, installation, commissioning .......................................................................................... 23
3.1.1
General risks during internal transport ........................................................................................... 23
4 Assembly
4.1 Unpacking the machine ............................................................................................................................... 24
4.2 Scope of delivery ......................................................................................................................................... 24
4.3 Installation and assembly ............................................................................................................................ 24
4.3.1
Requirements to the installation site .............................................................................................. 24
4.3.2 Load attachment points.................................................................................................................. 25
4.3.3 Installation ...................................................................................................................................... 26
4.3.4 Cleaning and lubricating................................................................................................................. 26
4.3.5 Assembly of the chip tray ............................................................................................................... 26
4.3.6 Functional test................................................................................................................................ 27
4.3.7 Check the filling level of the gear oil............................................................................................... 27