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OPTIMUM

M A S C H I N E N   -   G E R M A N Y

Safety

15.6.11

Page 5

Safety  Digital position display DPA 2000/ DPA 2000S ; Version 2.1.2

 ©

 201

1

GB

If the device is used in any way other than described above or modified without the authorisation
of Optimum Maschinen Germany GmbH, then it is being used improperly.

We cannot be held liable for any damage caused by improper use.

It is also part of proper use that the operating manual and inspection and maintenance instruc-
tions are observed.

1.3

Invalid modification of the device

WARNING! 

Very serious injury.

It is forbidden to make any modifications or alterations to the operating values of the 
device! They could endanger personnel working on the device and cause damage to the 
device.

We would like to emphasize that any modifications to the construction, or technical or technolo-
gical modifications that have not been authorized by Optimum Maschinen Germany GmbH will
also render the guarantee null and void.

1.4

Possible dangers caused by machine tools

The device is operated in immediate proximity of machine tools.

Always switch off the device and pull the mains plug when performing cleaning or main-
tenance work on the device or on the machine tool.

WARNING!

Machine tools must only be used with activated safety devices. Disconnect the lathe 
whenever you detect a failure in the safety devices or when they are not fitted!

1.5

Possible dangers caused by the device

The operating safety of digital position display has been tested. It has been designed and built
using the latest technological advances.

Nonetheless, there remains a residual risk, since the device operates with electrical voltages
and currents.

We have used construction resources and safety techniques to minimize the health risk to per-
sonnel resulting from this hazard.

Nonetheless, if the device is operated or maintained by personnel who are not duly qualified,
there may be a risk resulting from incorrect operation or improper maintenance.

1.6

Authorized personnel

The only personnel authorized to operate and maintain this machine are trained and instructed
technical staff working for the operator and manufacturer.

All personnel involved in assembly, commissioning, operation and maintenance need to be duly
qualified and follow this operating manual.

Summary of Contents for DPA 2000

Page 1: ...S C H I N E N G E R M A N Y 15 6 11 Page 1 Digital position display DPA 2000 DPA 2000S Version 2 1 2 2011 GB Version 2 1 2 Digital position display DPA 2000 DPA 2000S Operating manual Keep for future...

Page 2: ...12 2 5 Measuring device Pin Assignment at DPA 2000S 12 2 6 Input output connection 13 2 7 Available accessories only for DPA 2000S 14 3 Assembly and commissioning 3 1 Delivery volume 15 3 2 Storage 15...

Page 3: ...13 Dividing hole on the circle function 28 4 14 Machining along the oblique line function 30 4 15 Arc machining function 31 5 Internal parameter setting 5 1 Programming function 35 5 2 Setting the cut...

Page 4: ...oblem by using this manual please contact us under Optimum Maschinen Germany GmbH Dr Robert Pfleger Str 26 D 96103 Hallstadt E Mail info optimum maschinen de Technical Hotline 09 00 19 68 220 0 49 min...

Page 5: ...proximity of machine tools Always switch off the device and pull the mains plug when performing cleaning or main tenance work on the device or on the machine tool WARNING Machine tools must only be us...

Page 6: ...ger with respect to people cause any damage to equipment Avoid any unsafe working practices Do not work on the device or the machine if your concentration is reduced for example because you are taking...

Page 7: ...he power cable Avoid working in environments with scrap iron oil water dust and strong vibration Do not expose the position display to corrosively acting chemicals and highly corrosive acids or bases...

Page 8: ...I N E N G E R M A N Y 15 06 2011 Page 8 The front panel and rear panel Digital position display DPA 2000 DPA 2000S Version 2 1 2 2011 GB 2 The front panel and rear panel 2 1 The front panel and a desc...

Page 9: ...2 DPA 2000 rear side Abb 2 3 DPA 2000S rear side Power switch Fuse Power socket Grounding screw Interface for data transfer Signal selection for grating input Up Sine 1Vpp signal Down TTL square wave...

Page 10: ...located on its left 4 the Z axis key 3 axes To select the Z coordinate axis the indicator light is located on its left 5 Numeric keys For numeric entry 6 The decimal point linear cut ting speed setti...

Page 11: ...t is located above it 18 The addition dividing hole along oblique line key The addition operation of the calculator or dividing hole along oblique line 19 The subtraction dividing hole on the circle k...

Page 12: ...play the datum mark coordinates of cutter 4 the indicator light is located above it 27 The cutter 5 key To display the datum mark coordinates of cutter 5 the indicator light is located above it 28 The...

Page 13: ...ented to operate the digital display with measuring devices from other manufacturers pay attention that this measuring gib is providing an output signal from the type Sine 1Vpp and the pin assignment...

Page 14: ...ank Shielding TTL square wave signal for OPTIMUM magnetic measuring system A A 5V 0V B B Z Z Shielding PIN No Meaning Destination 1 Photoelectric switch Plus Tachometer photoelectric switch pulse outp...

Page 15: ...Digital position display DPA 2000 DPA 2000S Version 2 1 2 2011 GB 2 7 Available accessories only for DPA 2000S Designation Item No Perforated disk for speed sensor lathes to including D360 3383926 Pe...

Page 16: ...aged and destroyed Store the packed or already unpacked device only at dry environmental conditions at a temperature from 0 C to 40 C If you need to store the device or any accessory parts for more th...

Page 17: ...e possibly existing assembly aids from the reading head Check the orientation of the reading head using a dial gauge refer to the tolerances for the assembly given by the manufacturer Check if all com...

Page 18: ...cable 6 to the blue cable of the fork light barrier 4 Bridge over the green 3 and the blue cable 6 5 Connect the red cable 5 to the frequency converter at the input for the control voltage 0 V 10 V 6...

Page 19: ...A S C H I N E N G E R M A N Y Assembly and commissioning 15 06 2011 Page 19 Assembly and commissioning Digital position display DPA 2000 DPA 2000S Version 2 1 2 2011 GB Wiring diagram to connect the...

Page 20: ...ble maximum speed can be exceeded This way the retention force of the clamping devices will be reduced when the centrifugal force is increasing In doing so the workpiece might get loose and fly off th...

Page 21: ...easuring system on the coupling In doing so turn the plug until the inner guiding pin of the plug has cammed in the groove of the coupling Firmly bolt the screw cap of the plug on the coupling 3 5 2 C...

Page 22: ...lowing items A The position display serial number B Company name C Software version After finishing the self test the position display switches to the normal display mode While working normally the po...

Page 23: ...s play value of the current position Example Preset the current position of the X axis as to 12 324 Operation procedures Return to the normal display mode Press the key to select the X axis the indica...

Page 24: ...Press the key the mi indicator light is illuminated I e the function milling is activated Press the key again the mi indicator light is off I e the function turning is activated When the function turn...

Page 25: ...minated Press the key recall the initial values of the two axes the indicator light on the key is illuminated Press the key select the X coordinates axis the indicator light beside the key is illumina...

Page 26: ...he reference mark zero position of the reading device Functional introduction Start counting from the preset initial value when the reading device pas ses the reference mark of the reading device Exam...

Page 27: ...d display the calculation results on the display window at the upper right by pressing the keys from to and respectively Transferring the calculation results By pressing any of the axes keys the key t...

Page 28: ...corrdinate layer After exiting the dividing hole along the oblique line function the digital display returns to the standard display Enter the angle of the oblique line and then press the key to confi...

Page 29: ...er of the machining point By pressing the key again you may go back to the dividing hole along the oblique line state and proceed with the machining process 4 13 Dividing hole on the circle function F...

Page 30: ...entry of the following parameter The display screen on the upper right will show indicating that you may now enter the diameter value The LEDs on the X axis will display the diameter value of the las...

Page 31: ...the hole descends When the entered number of the hole switches over to 01 press the key again to return to the position of the last hole III After completing the dividing hole on the circle machining...

Page 32: ...displayed by the first axis on the digital display will change accordingly The operator may use his other hand to modify the second axis to ensure that the value displayed by the digital display secon...

Page 33: ...ed on the LEDs on the Y axis Enter the arc radius and press the key to confirm The display screen on the upper right will show indicating that you may now select the machining of inner or outer arc Th...

Page 34: ...ng volume and then press the key to confirm After completing the entry of parameters it will go back to the function automatic machining The display screen on the upper right will show indicating that...

Page 35: ...on 2 1 2 2011 GB When the sequence number of the point equals to 1 press the key to return to the posi tion of the last point on the arc III After completing the arc machining press the key to return...

Page 36: ...the pre vious parameter value respectively its modification will be confirmed at the same time After the first switching over the X axes value P 11 would be displayed The Z axis respectively the Y axi...

Page 37: ...evolution speed signal 12 24 The pulse number per revolution of the revolution speed signal is depending on the output pulse number per revolution of the transducer used The greater this value is the...

Page 38: ...ater than the value of the initial maximum work piece diameter the principal axis will keep the speed value corresponding to the value of the initial maximum work piece diameter set value A descriptio...

Page 39: ...OPTIMUM M A S C H I N E N G E R M A N Y Dimensions and mounting 15 6 11 Page 39 Dimensions and mounting Digital position display DPA 2000 DPA 2000S Version 2 1 2 2011 GB 6 Dimensions and mounting...

Page 40: ...n the power switch 3 The voltage should be 230V 10 4 Pull out the plug of the reading device 5 Check and replace the fuse if necessary 1 Make sure that the machine tool and the position display cover...

Page 41: ...machine tool equip ment 3 Reduce the operation speed of the machine tool equipment 4 Remount the reading device according to the requirement 5 Reset the position display resolution 6 Convert metric in...

Page 42: ...not able to perform any services Defects resulting of the following circumstances are excluded from liability and warranty claims Using the product beyond the technical options and proper use in part...

Page 43: ...to the appropriate waste management enterprise Only forward the packaging materials correctly sorted to allow a direct reuse 8 3 3 Disposing of the old device INFORMATION Please make sure in your own...

Page 44: ...used electric and electronic machines Applicable in the countries of the European Union and other European countries with a sepa rate collecting system for those devices The sign on the product or on...

Page 45: ...follow up service for our products which extends even beyond shipment We would be grateful if you could send us the following information Modified settings Experiences with the DPA 2000S which could b...

Page 46: ...declares that the following product Type of machine DPA 2000 DPA 2000 S Designation of the machine Digital position display Serial number _ __ __ __ __ Year of manufacture 20__ The machnine continues...

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