Optimal 1100 Manual Download Page 2

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C O N T E N T S

Page

Safety Warnings

Operating Specifications

Assembly

Putting into Service

Operating Instructions

Care and Maintenance

Trouble Shooting

Appendix

7.1

Attachment Points

7.2

Installation of electro-hydraulic controls

Spare Parts List with Drawings

Warranty

Summary of Contents for 1100

Page 1: ...ks Nursery Equipment Eysoelden M 41 5191 Dawes Rd 91177 Thalmaessing Grand Bay AL 36541 Germany U S A Phone 49 9173 79 18 0 Phone 251 490 9871 Fax 49 9173 79 18 49 Email Fieldgrown gmail com eMail info opitz optimal com Email Sales optimaltreespades com web www opitz optimal com Web www OptimalTreeSpades com ...

Page 2: ...cifications 3 2 Assembly 4 3 Putting into Service 5 4 Operating Instructions 6 5 Care and Maintenance 9 6 Trouble Shooting 15 7 Appendix 7 1 Attachment Points 17 7 2 Installation of electro hydraulic controls 18 8 Spare Parts List with Drawings 20 9 Warranty ...

Page 3: ...nals When driving the tree spade should be in the lowest possible position When moving and working on public roads the traffic rules and regulations must be adhered to Never leave power unit with engine running or with lift arms up To park engage parking brake and put tree spade flat on the ground When doing cleaning maintenance or repair work lower the tree spade to the ground and stop the engine...

Page 4: ...fold Part N 7118000009 Part N 7118000010 Part N 7118000015 Part N 7118000016 5 Gate Cylinder 5 Gate Cylinder P a r t N 7118000007 Part N 7118000007 2 Tower 3 Tower P a r t N 7118000001 P a r t N 7118000001 P a r t N 7118000012 Part N 7118000014 6 Lock Cylinder Part N 7118000020 Part N 7118000017 Part N 7118000019 Part N 7118000018 Part N 7118000013 ...

Page 5: ...hine empty 925 kg 2035 lbs rated type of attachment attachment by means of back plate to loader or excavator minimum lift capacity 3 500 kg 7 700 lbs the power unit must be equipped with an auxiliary double acting hydraulic circuit for implements working pressure 160 200 bar 2 300 2 900 lbs in oil flow 40 60 l min 11 16 GPM controls electro hydraulic valves double acting for four functions individ...

Page 6: ...e attachment points the tree spade is bolted tightly to the back plate 2 2 Installation of Electro Hydraulic Control 2 2 1 Install control box or joystick at suitable and dry location in the power unit e g the control box on the instrument panel or the joy stick at the hydraulic lever 2 2 2 Install 13 pole electric socket next to hydraulic disconnect of auxiliary hydraulic circuit at the power uni...

Page 7: ... control cable is to be plugged into the socket on the power unit see section 2 2 2 Make sure that hydraulic working pressure and oil flow of power unit meets the requirements as laid down in the operating specifications on page 3 IMPORTANT The hydraulic disconnect of the tree spade and the power unit must match and must be connected properly Faulty connections are extremely dangerous When operati...

Page 8: ... When sight is limited an assistant should direct the operator by hand signals Before starting to work with the tree spade make sure the hydraulic fittings and the bolts are properly tightened and are free from any defects 4 1 Control Box The work movements are controlled as follows Pre Selector Manual Controls hydraulic 0 control box switched off LED light indicates when gate is not locked functi...

Page 9: ...evel position by means of the lift arms of the power unit Again check if the tree is positioned in the centre of the frame and correct if necessary 7 In case the power unit had been furnished with rear stabilizers of its own extend rear stabilizers with the respective control valve of the power unit But in case stabilizers have been installed with the tree spade and they are controlled by Optimal ...

Page 10: ...he lowest possible position When digging it might happen that a stone gets caught between two blades and the blades get bent This causes tremendous tension in the steel blade Do not try to release the stone by means of a crow bar or other tools Place the digging head again into the planting hole and retract the blades Thereby the stone will come loose and the blades which got a high degree of bend...

Page 11: ... If in that position the oil level is below the mark of the sight glass oil must be refilled 5 4 Hydraulic Hoses All hydraulic hoses must be inspected at least once per year Damaged hoses must be replaced At least after 6 years all hoses must be replaced 5 5 Cylinders In case the tree spade is not getting used for two weeks all piston rods of the hydraulic cylinders must be cleaned and covered wit...

Page 12: ...adjustment screw B locking screw C locking screw 3 Loosen locking screws B and C Move spade tower forward or backward by means of adjustment screw A When blades are in desired position tighten locking nuts B and C Locking nut C must be tightened with a torque of 420 Nm Illustration 3 C B A ...

Page 13: ... 11 5 7 Replacing Plastic Bush of Spade Cylinder Illustration 4 Illustration 5 Unscrew bolts D and E remove worn bushes insert new bushes F and G D E F G ...

Page 14: ... 12 5 8 Replacing Plastic Bush of Gate Cylinder Illustration 6 Illustration 7 Illustration 8 Illustration 9 ...

Page 15: ... 13 Illustration 10 Illustration 11 Illustration 12 Illustration 13 ...

Page 16: ... top of the pin 10 Place extractor on top of pin and fasten screw into female thread 11 When screw has a firm grip hold it with wrench in position and tighten nut until it is stopped by the extractor Now hold nut and tighten screw further into pin thread thereby extracting the pin 12 Pin and plastic bush is removed from eye joint 13 The plastic bush is replaced Extractor with screw and nut ...

Page 17: ...e valve is damaged and must be replaced 3 After the blades have been retracted and the valve has been relieved they immediately move down again If the spades move down a short way only the oil supply of the pump might be too high Oil flow of power unit must be regulated by service of manufacturer If the spades move down all the way the seals in the spade cylinder might be defect und must be replac...

Page 18: ...e properly although the spade cylinders are fully extended Guides are worn and must be replaced Blades are bent and have to be adjusted 7 One function any does not work The electricity supply is interrupted Check power circuit The magnet of the respective control valve is defect Valve must be replaced The plunger of the control valve is seized probably due to a dirt particle in the hydraulic oil D...

Page 19: ... 17 ...

Page 20: ... 18 control box OPTIMAL Vertrieb Opitz GmbH Eysölden M 41 D 91177 Thalmässing OPTIMAL 1100 Installation of electro hydraulic controls ...

Page 21: ... 19 electrical system machine OPTIMAL Vertrieb Opitz GmbH Eysölden M 41 D 91177 Thalmässing OPTIMAL 1100 Installation of electro hydraulic controls ...

Page 22: ...dworks Nursery Equipment Eysoelden M 41 5191 Dawes Rd 91177 Thalmaessing Grand Bay AL 36541 Germany U S A Phone 49 9173 79 18 0 Phone 251 490 9871 Fax 49 9173 79 18 49 Email Fieldgrown gmail com eMail info opitz optimal com Email Sales optimaltreespades com web www opitz optimal com Web www OptimalTreeSpades com ...

Page 23: ... Table 8 Spare Parts List with Drawings 8 1 Basic Machine 1 8 2 Spade 2 8 3 Adjustment Feet 3 8 4 Spade Cylinder 4 8 5 Gate Cylinder 5 8 6 Gate Lock Cylinder 6 8 7 Hydraulic System 7 8 8 Electrical System 8 9 Warranty ...

Page 24: ......

Page 25: ...boîtier de guidage 3 4 Achsbolzen ø 35 3071110060 pivot pin ø axe ø 35 4 12 Scheibe 24 506924 washer 24 rondelle 24 5 12 Sicherungsmutter M 24 x 1 5 50224150985 lock nut M 24 x 1 5 écrou de sécurité M 24 x 1 5 6 4 Schraube M 20 x 220 50120220931 bolt M 20 x 220 vis M 20 x 220 7 4 Distanzrohr 3111110060 spacer tube distanceur 8 4 Scheibe 20 506920 washer 20 rondelle 20 9 8 Sicherungsmutter M 20 502...

Page 26: ... vis de réglage 14 8 Schraube M 20 x 40 50120040912 socket head screw M 20 x 40 vis M 20 x 40 15 4 Schwenkbolzen 3070880010 adjustment pin arbre à rotule 16 4 Gewindebuchse 3130880010 insert nut douille filetée 17 8 Verschleißleiste 3061110011 guide patin d usure 18 48 Schraube M 20 x 35 50120035933 lock bolts for guides M 20 x 35 vis M 20 x 35 19 56 Si Scheibe 506203 washer rondelle 20 16 Schraub...

Page 27: ...1110020 adjustment pin arbre à rotule 25 2 Öffnungszylinder 3010200040 gate cylinder vérin d ouverture 26 4 Lagerbuchse 544202330 bush douille 27 4 Bolzen 3070880070 pin arbre 28 4 Spannhülse 506798451481 tapered sleeve entretoise 29 4 Schraubstopfen 599700M10 threaded plug bouchon fileté 30 4 Scharnierbolzen 3071110010 hinge pin axe de charnière 31 4 Spannhülse 506710060148 tapered sleeve entreto...

Page 28: ...elungsbolzen oben 3071110030 lock pin top axe de verrrouillage haut 37 1 Querplatte oben 3181110360 transvers plate plaque en biais 38 1 Querplatte unten 3181110361 transvers plate plaque en biais 39 2 Schraube M 12 x 90 50112090912 socket head screw M 12 x 90 vis M 12 x 90 40 2 Schraube M 10 x 60 50110060912 socket head screw M 10 x 60 vis M 10 x 60 41 8 Schraube M 10 x 25 50110025933 hex head sc...

Page 29: ...tité Description Référence 45 1 Sensorhalter 5990040760 holder for sensor support de capteur 46 1 Sensor 5990040754 sensor capteur 47 1 Kabelverschraubung M12 x 1 5 5997527702 cable fitting M12 x 1 5 presse étoupe 48 1 Kabelverschraubung M16 x 1 5 5997527714 cable fitting M12 x 1 5 presse étoupe 49 1 Relaisbox PK 102 5990038103 relais box PK 102 boîtier de relais 50 1 Werkzeug für Bolzen 370088005...

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Page 31: ...1110020 plastic guide short patin en plastique court 3 8 Kunststoffleiste lang 3061110030 plastic guide long patin en plastique long 4 120 Sicherungsmutter M 6 502060985 lock nut M 6 écrou de sécurité M 6 5 120 Schraube M 6 x 25 501060257991 countersunk socket screw M 6 x 25 vis M 6 x 25 6 4 Schraube M 20 x 150 50120150931 bolt M 20 x 150 vis M 20 x 150 7 4 Buchse 31111030 bush douille 8 8 Distanz...

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Page 33: ...lfuß 3301100050 adjusting foot pied de réglage 2 2 Kunststoff Endkappen 45 x 45 x 2 5992045045 plastic cover bouchon carré 45 x 45 x 2 3 2 Halterung für Verstellfuß 3301100020 foot bracket fixation du pied de réglage 4 4 Schraube M 16 x 40 8 8 vz 50116040912 socket head screw M 16 x 40 vis M 16 x 40 8 8 vz 5 2 Bolzen für Höhenverstellung 3301100060 pin pin for height adjustment axe pour réglage en...

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Page 35: ... 241 piston 70 36 241 4 2 Nutmutter KM 17 mit Profil 31350317 slotted nut KM 17 ecrou à créneaux 5 1 Schwenkauge 3091110011 cylinder suspension rotule de vérin 6 1 1 Verschraubung 107051 10 17 515070511017 union 107051 10 17 boulonnerie 107051 10 17 6 2 1 Verschraubung 107051 10 13 515070511013 union 107051 10 13 boulonnerie 107051 10 13 7 1 Führungsbüchse 70 36 365 3117036365 guide bush 70 36 365...

Page 36: ...1 1 Abstreifer P7 36 5160336 scraper P7 36 râcloir P7 36 12 1 Stangendichtung TS 36 x 44 x 6 5160236446 piston rod seal TS 36 x 44 x 6 joint d étanchéité de tige TS 36 x 44 x 6 13 1 O Ring 64 5 x 3 90 Shore 5170645030 o ring joint torique 14 1 O Ring 36 x 2 5 70 Shore 5170360025 o ring joint torique 15 1 Kolbendichtsatz DAS 7058 51604070058 piston seal DAS 7058 kit de joints de piston DAS 7058 1 k...

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Page 38: ...ston HZ 32 20 piston HZ 32 20 4 2 Verschraubung 107051 08 13 515070510813 union 107051 08 13 boulonnerie 107051 08 13 5 1 Führungsbuchse HZ 32 20 3113220010 guide bush HZ 32 20 douille de guidage HZ 32 20 6 2 Lagerbuchse GSM 2023 30 544202330 bush GSM 2023 30 douille GSM 2023 30 7 1 Mutter M 14 x 1 5 50214120936 nut M 14 x 1 5 écrou M 14 x 1 5 8 1 Abstreifer W4 20 x 30 5160320 scraper W40 20 x 30 ...

Page 39: ...ungsylinder gate cylinder Vérin d ouverture Pos Menge Bezeichnung ET Nummer Item Quantity Description Part Number Pos Quantité Description Référence 12 1 Kolbendichtsatz TPM 32 x 24 5160132 piston seal TPM 32 x 24 kit de joints de piston TPM 32 x 24 1 kompl Dichtsatz 516003220601 seal kit jeu de joints ...

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Page 41: ...25 x 128 3 1 Führungsbuchse HZ 40 25 3114025010 guide bush HZ 40 25 douille de guidage HZ 40 25 4 2 Verschraubung 515021000813 union boulonnerie 5 6 Schraube M 6 x 16 50106016912 socket head screw M 6 x 16 vis M 6 x 16 6 1 Abstreifer P7 25 W4 25 5160325 scraper P7 25 Râcloir P7 25 7 1 Stangendichtung S 8 25 blau 5160225 piston rod seal S 8 25 blau joint d étanchéité de tige S 8 25 bleu 8 1 O Ring ...

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Page 43: ...1 Steuerblock Zusatzfunktion 3051110060 control block auxiliary functions distributeur 5 1 Steuerblock 2 Öffnungszyl 3051110030 control block 2 gate cylinder distributeur 6 1 Ölverteiler 3051110050 oil manifold distributeur d huile 7 2 Steuerblock 1 links Spatenzyl 3051110020 control block spade cylinder LH Distributeur 8 2 Steuerblock 1 rechts Spatenzyl 3051110010 control block spade cylinder RH ...

Page 44: ...nion boulonnerie en T 15 4 Winkelverschraubung 515070510813 ellbow union Coude fileté 16 8 Winkelverschraubung 515070511017 ellbow union Coude fileté 17 2 Verschraubung gerade 515021000813 union raccord fileté droit 18 2 Verschlußkappe 5150103310 cover cap Bouchon 19 1 Drosselschraube 3140880030 oil flow adjuster vis de réglage 20 2 Hydraulikschlauch NW 10 513101045012 hydraulic hose Tuyau hydraul...

Page 45: ...Tuyau hydraulique DN 10 26 2 Hydraulikschlauch NW 10 513102069012 hydraulic hose Tuyau hydraulique DN 10 27 4 Hydraulikschlauch NW 10 513102106011 hydraulic hose Tuyau hydraulique DN 10 28 4 Hydraulikschlauch NW 10 513102144011 hydraulic hose Tuyau hydraulique DN 10 29 4 Hydraulikschlauch NW 6 513062047011 hydraulic hose Tuyau hydraulique DN 6 30 2 Hydraulikschlauch NW 6 513062063013 hydraulic hos...

Page 46: ...cription Part Number Pos Quantité Description Référence 34 1 Hydraulikschlauch NW 6 513062042013 hydraulic hose Tuyau hydraulique DN 6 35 1 Hydraulikschlauch NW 6 513062044013 hydraulic hose Tuyau hydraulique DN 6 36 1 Einzelventil NG 6 547001 control valve NG06 valve NG06 37 2 Verschraubung gerade 3 8 515020231217 union 3 8 raccord fileté droit 3 8 38 2 Verschlußkappe 5150103312 cover cap Bouchon...

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Page 48: ...ation 4 1 LED Signallampe 12V 5997149845 indicator lamp voyant 5 1 Drehschalter 0 1 2 3 4 5470A242600E rotary switch 0 1 2 3 4 commutateur rotatif 6 1 Kabelverschraubung M20x1 5 5997527727 straight cable fitting boulon de câble 7 1 Kabelverschraubung M12x1 5 5997527701 straight cable fitting boulon de câble 8 1 Kabel 12x1 5 560cm 220 5 5121215 cable 12x1 5 560cm 220 5 Câble 12x1 5 560cm 220 5 9 1 ...

Page 49: ...9cm 94 Verriegelung 5122015 cable 2x1 5 239cm 94 gate lock câble 2x1 5 239cm 94 verrouillage 17 1 Kabel 2x1 5 72cm 28 Zusatzfunkt 5122015 cable 2x1 5 72cm 28 optional function câble 2x1 5 72cm 28 fonction en option 18 1 Kabel 2x1 5 194cm 76 5 Spaten 2 5122015 cable 2x1 5 194cm 76 5 blade 2 câble 2x1 5 194cm 76 5 bêche 2 19 1 Kabel 2x1 5 150cm 59 Spaten 4 5122015 cable 2x1 5 150cm 59 blade 4 câble ...

Page 50: ...n 3 5122015 cable 2x1 5 145cm 57 blade 3 câble 2x1 5 145cm 57 bêche 3 24 1 Kabelverschraubung M16 x 1 5 5997527714 cable fitting M16 x 1 5 presse étoupe 25 1 Kabelverschraubung M12 x 1 5 5997499111 cable fitting M12 x 1 5 presse étoupe 26 1 Relais 5994RD3520 relais relais 27 1 Relaisbox PK 102 5990038103 relais box PK 102 boîtier de relais 28 1 Sensor 5990040754 sensor capteur 29 1 Halter f Steckd...

Page 51: ... moisture other unfavorable atmospheric conditions or other causes beyond Opitz s reasonable control or from failure to operate or maintain the product in accordance with the Opitz Operation Manual a copy of which is provided to you with the product or from normal wear and tear under normal usage OPITZ EXCLUDES AND WILL NOT PAY ANY INCIDENTAL AND CONSEQUENTIAL DAMAGES ARISING OUT OF THE PURCHASE O...

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