Optal 4 Glass 2 burners Installation & Operation Manual Download

Page: 3 / 166

Vent Maintenance 68

Vent termination

Fireplace Installation Instructions and Checklist 70

Locating Your Gas Fire Place

Handling the Glass (also see Appendix C)

Interior Design Media

Interior Reflective Panel

Insulation for Cold Climate

Operating Instructions and Warnings

Mertik Electronics Control System (also see Appendix B) 77

General Maintenance Instruction 78

General Maintenance

Ortal Factory Recommended Service 80

Service Log

10.

Manufacturer and Supplier Contact Information 83

11.

Sample Product Certification Labels

12.

List of Appendices

Appendix A – M&G DuraVent, Direct Vent Pro with vent termination

Appendix B – Mertik Maxitrol

Installation Instructions

ii.

Mertik Maxitrol Operating Instructions

iii.

Mertik Maxitrol Wall Switch

iv.

Mertik Maxitrol Smart Home Connections

Mertik Maxitrol Troubleshooting

Appendix C – 500° RTV High Heat Silicon Sealant

Appendix D – Double burner units, special notes

Appendix E – ORTAL USA Trouble Shooting Guide

NOTE: Diagrams and illustrations are not to scale.

Summary of Contents for 4 Glass 2 burners

Page 1: ...ave been tested and approved by CSA for safety and efficiency for use with either Natural Gas NG or Propane LPG ANSI Z21 88 2009 Vented Gas Fireplace Heaters Standard references CLASS 2901 84 DOMESTIC HEATERS GAS Vented Fireplace Certified to US Standard CLASS 2901 04 DOMESTIC HEATERS GAS Vented Fireplace Pictured Above ORTAL s Clear 110 TS ...

Page 2: ...ting detail 25 e Cold Wall Technology 34 f TV above fireplace install detail 37 g Double glass air intake detail 43 h Wall support sample detail 46 5 Gas Information 47 a Gas type 47 b Routing of Gas Line 47 c Gas Pressure and Power Output 48 d Gas Control Assemblies Components 55 e Gas Conversion 57 f Burner 57 g Orifices Table 58 h Pilot Thermocouple Maintenance 59 6 Install Vent System also see...

Page 3: ...e 78 b Ortal Factory Recommended Service 80 c Service Log 82 10 Manufacturer and Supplier Contact Information 83 11 Sample Product Certification Labels 84 12 List of Appendices 89 Appendix A M G DuraVent Direct Vent Pro with vent termination Appendix B Mertik Maxitrol i Installation Instructions ii Mertik Maxitrol Operating Instructions iii Mertik Maxitrol Wall Switch iv Mertik Maxitrol Smart Home...

Page 4: ... and architectural needs integrating heat into the aesthetics of life ORTAL also welcomes clients visions for custom made fireplaces for special requirements sizes and uses Our high quality fireplaces are CSA and CE certified ORTAL fireplaces are available in North American through ORTAL USA approved dealers who each have a strong commitment to offer the best installation and service Green Stateme...

Page 5: ...80 in the United States or the Standard for Installation in Mobile Homes CAN CSA Z240 MH Series in Canada If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this appliance SAVE THESE INSTRUCTIONS Make yourself fully awar...

Page 6: ...f local codes with National Electric code ANSI NFPA 70 or the Canadian Electric Code CSA C22 1 WARNING Gas Appliance This appliance is only for use with the type of gas indicated on the rating plate These appliances are not convertible for use with other gases unless a certified kit is used and the conversion is performed by an authorized qualified technician Applicable standards are Vented Gas fi...

Page 7: ...on The appliance must be installed according to ORTAL and ORTAL USA requirements in addition to any local codes that may apply If none exist then the current CSA installation code must be followed USA ANSI Z223 1 NFPA 54 Canada CSA B149 The appliance must be properly connected to an M G DuraVent chimney venting system Refer to the specific appliance to determine vent size and pathway requirements ...

Page 8: ...S Clear 8070H RS LS TS Classic F 75 80 4 Glass Island 4x6 100 Series 110 120 130 Clear 110 Clear 110 RS LS TS Tunnel Stand Alone 110 Clear 110 H Tunnel Clear 130 RS LS TS Tunnel Top Island 130 Space Creator 120 Mini Medium 5x8 135 Series 150 170 Clear 150 RS LS TS Tunnel Space Creator 150 Stand Alone 150 Clear 170 RS LS TS Tunnel 5x8 160 Series 200 Clear 200 Clear 200RS LS TS Tunnel Space Creator ...

Page 9: ...r weight to the unit or be connected in any way to the unit They must not cover any portion of the removable glass panel or the control compartment The minimum clearances air space to combustible materials must be adhered to It is of the greatest importance that the fireplace and vent system be installed only in accordance with these instructions Clearance Diagrams on following pages Flat walls su...

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Page 25: ... mark the wall Unit should have a minimum 12 and maximum 30 distance from the bottom of the unit to the floor b Create an opening in the wall big enough to position the 4x8 blocks between the wood studs at the desired height c Repair the opening with hardy backer board d Make sure that the bracket has a minimum 4 extra hardy backer board material around it e Mount bracket with a 3 8 x 4 lag bolts ...

Page 26: ...26 Concrete Wall Mounting Detail Sketch 1 ...

Page 27: ...27 Wood Stud Mounting Detail Sketch 2 ...

Page 28: ...28 Stand Alone 75 ...

Page 29: ...29 Stand Alone 75 bracket ...

Page 30: ...30 Stand Alone 110 ...

Page 31: ...31 Stand Alone 110 bracket ...

Page 32: ...32 Stand Alone 150 ...

Page 33: ...33 Stand Alone 150 bracket ...

Page 34: ...d minimum clearance between bottom edge of TV or other similar device and top of firebox opening is 12 Wall temperature 12 above the firebox 180 300 90 An ORTAL architect s client followed his client s directive to save some and changed the plans from an ORTAL fireplace to a cheaper similar fireplace The client still wanted to keep his dream and include a TV as part of the wall installation above ...

Page 35: ...comes together to socializes play games watch TV and relax in front of the fire The family gathers to do all of this in one room Similarly a hotel or restaurant bar may want to have the TV on during the day showing news and sports with the fireplace on in the evening for the guests to relax This can all be accomplished in one luxurious setting b Avoiding it means the heat continues to build up wit...

Page 36: ...materials such as tiles Venetian plaster paint and regular paint not high temp without worry Use wood as a decorative finish material see ORTAL s clearance requirements A safe wall temperature under 160 at 6 and above the firebox Save on installation costs Once you install the fireplace correctly the first time there is no need to return for an overheating problem ORTAL provides a mounting detail ...

Page 37: ...those consumers who do decide to locate their TVs above Ortal USA fireplaces These drawings show ways to reduce the amount of heat impact to the TV when placed above Ortal USA fireplaces The material that the wall and mantle are made from will also affect the operating temperature of the TV so it is the customers responsibility to satisfy themselves that their TV mounting and mantel design will no...

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Page 43: ... be placed A The opening s can be above or below the platform but must be below the bottom surface of the firebox not including the legs Sketch 1 shows the opening between the platform and the underside of the firebox Sketch 2 shows the opening between the platform and the sub floor in which case there must be an opening in the platform allowing air passage through the platform surface into the vo...

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Page 46: ...ed approach to this type of installation Our fireplace must not carry any structural weight and the framing must be supported by another surface not the firebox Please consult with your structural engineer and refer to your local building code for proper wall support ...

Page 47: ... local codes and regulations A qualified individual such as a plumber or gas fitter should be hired to correctly size and route the gas supply line to the appliance Installing a gas supply line from the fuel supply to the appliance involves numerous considerations of materials protection sizing locations controls pressure sediment and other criteria Sizing and or installing of gas piping should on...

Page 48: ... Clear 4070 Clear 4070 RS LS TS Clear 4070 Tunnel Clear 4090 H Clear 4090 H RS LS TS Clear 4090 H Tunnel Small Square Classic Corner Modern Corner Natural Gas NG 7 0 WC 7 0 WC 3 2 WC 0 9 WC 23 700 BTU hr 10 400 BTU hr 1 74 kPa 1 74 kPa 1 60 kPa 0 22 kPa 6 9 kW 3 0 kW Propane LPG 11 0 WC 11 0 WC 10 9 WC 4 4 WC 21 000 BTU hr 12 800 BTU hr 2 73 kPa 2 73 kPa 2 71 kPa 1 29 kPa 3 7 kW 6 2 kW ...

Page 49: ... Stand Alone 75 Stand Alone 75 TS Stand Alone 70 TS Hood Stand Alone Classic 70 Clear 6080 Clear 60x80 Tunnel Clear 80 RS LS TS Clear 80 Tunnel Clear 8070H RS LS TS Clear 75H RS LS TS 4 Glass Island Natural Gas NG 7 0 WC 7 0 WC 4 7 WC 1 6 WC 29 100 BTU hr 16 147 BTU hr 1 74 kPa 1 74 kPa 1 17 kPa 0 40 kPa 8 5 kW 4 7 kW Propane LPG 11 0 WC 11 0 WC 10 7 WC 4 5 WC 22 118 BTU hr 13 811 BTU hr 2 73 kPa ...

Page 50: ...H Tunnel Clear 130 Clear 130 RS LS TS 130 Top Clear 130 Tunnel Island 130 Space Creator 120 Space Creator 120 Mini Space Creator 120 Medium Natural Gas NG 7 0 WC 7 0 WC 5 WC 2 1 WC 37 167 BTU hr 22 800 BTU hr 1 74 kPa 1 74 kPa 1 24 kPa 0 52 kPa 10 8 kW 6 68 kW Propane LPG 11 0 WC 11 0 WC 10 8 WC 7 3 WC 28 541 BTU hr 22 900 BTU hr 2 73 kPa 2 73 kPa 2 69 kPa 1 81 kPa 8 36 kW 6 72 kW ...

Page 51: ...0 Tunnel Space Creator 150 Stand Alone 150 Clear 170 Clear 170 RS LS TS Clear 170 Tunnel Natural Gas NG 7 0 WC 7 0 WC 3 5 WC 0 9 WC 43 715 BTU hr 23 300 BTU hr 1 74 kPa 1 74 kPa 0 87 kPa 0 22 kPa 12 81 kW 6 83 kW Propane LPG 11 0 WC 11 0 WC 10 7 WC 5 8 WC 36 850 BTU hr 27 100 BTU hr 2 73 kPa 2 73 kPa 2 66 kPa 1 44 kPa 10 8 kW 7 95 kW ...

Page 52: ...unnel Space Creator 200 Clear20070H RS LS TS Clear 250 Clear 250 RS LS TS Clear 250 Tunnel Natural Gas NG 7 0 WC 7 0 WC 4 5 WC 0 88 WC 51 277 BTU hr 24 222 BTU hr 1 74 kPa 1 74 kPa 1 12 kPa 0 22 kPa 15 03 kW 7 09 kW Propane LPG 11 0 WC 11 0 WC 10 6 WC 6 5 WC 36 900 BTU hr 26 400 BTU hr 2 73 kPa 2 73 kPa 2 64 kPa 1 62 kPa 10 8 kW 7 95 kW ...

Page 53: ...53 Nozzle Details ...

Page 54: ...54 Nozzle Details continued ...

Page 55: ...ECISA G02 GAS COMBINATION GV60 GV60M1 C5B3KL 0001 MERTIK MAXITROL G03 RECEIVER EU STANDATD G6R R4AN MERTIK MAXITROL G07 THERMOCURRENT INTERRUPTER M9x1 G60 ZUS09 MERTIK MAXITROL G09 8 WIRE CABLE 500MM G6R C5 MERTIK MAXITROL G10 SWITH W CABLES 180 500MM G60 ZSKSF 500 MERTIK MAXITROL G11 IGNITION CABLE 25kV 2 8 1500MM G60 ZKIS6 1500 MERTIK MAXITROL G12 145019 145019 SIT LA PRECISA ...

Page 56: ...G 12 MERTIK MAXITROL G58 One piece connection Fitting 4mm G30 ZLZ04 MERTIK MAXITROL G70 G30 ZAH08 G30 ZAH08 MERTIK MAXITROL G71 G30 ZRH08A G30 ZRH08A MERTIK MAXITROL G72 G30 ZGH08A G30 ZGH08A MERTIK MAXITROL G75 T C 1500 9X1 TARGET SLEEV 0290092 SIT LA PRECISA Gas Control Components All gas controls are certified TYPE OF CONTROL MANUFACTURER OF CONTROL MFR S TYPE NO SIZE OF CONTROL NATURAL GAS PRO...

Page 57: ...ndard burner is easily converted to a semi burner The procedure is the same as replacing a standard burner with another burner No special materials or tools are required Burner Inspection Burner comes complete with all the necessary parts assembled including venturi nozzle pilot thermocouple and spark plug Parts are pre set for the specific gas type natural propane and no field adjustments are nec...

Page 58: ... 380 Series 150 170 160 1400 380 Series 200 Pilot Orifice 36 23 26 Venturi Close leave a space for 1 2 mm Full opening Double Orifice Semi Burner Table Burner Models Injector NG Injector LPG Double orifice semi burner not available Series 40 0 0 45 Series 70 380X2 160X2 100 Series 110 130 650X2 180X2 135 Series 150 170 Front 800 Rear 650 220X2 160 Series 200 Front 800 Rear 650 220X2 ...

Page 59: ...he thermocouple and the other reaching the main burner Both flames must be present The area around the injector should be inspected and any lint or foreign material must be removed with a brush or vacuum Thermocouple Maintenance The thermocouple completeness and operation must be checked Installer must confirm that the thermocouple is in place and not cracked or damaged ...

Page 60: ...s the width required for the size of restrictor that has to be assembled All these dimensions are shown in inches When using the restrictor tables Each table has two sections o Top Metric scale V H shown in meters and restrictor in mm o Bottom V H shown in feet and restrictor size in inches Any venting pathway that does not appear in this table will require approval from the manufacturer The table...

Page 61: ...is 0 No restrictor is required C The first 90 degree elbow is not taken into calculation of the H length for the restrictor plate size Example Total height of duct work 15 feet V Length between the center of 90 degree elbow and wall termination cap B 11ft The H calculation is H B 11 therefore restrictor plate size is 1 18 per the table 11 does not appear on the x scale of the table The choices are...

Page 62: ...62 Schematic Drawing ...

Page 63: ... 0 0 0 x 18 1 97 1 97 1 57 1 57 1 18 1 18 1 18 1 18 0 0 0 0 15 1 97 1 97 1 57 1 57 1 18 1 18 1 18 1 18 1 18 0 0 0 12 1 97 1 97 1 57 1 57 1 57 1 18 1 18 1 18 1 18 0 0 0 9 1 97 1 97 1 97 1 57 1 57 1 18 1 18 1 18 1 18 0 0 0 6 1 97 1 97 1 97 1 57 1 57 1 18 1 18 1 18 1 18 0 0 0 3 1 97 1 97 1 97 1 57 1 57 1 18 1 18 1 18 0 0 x x 1 5 x x x x x x x x x x x x H 0 3 6 9 12 15 18 21 24 27 30 33 V V Use only t...

Page 64: ...3 vertical run before offset 90 degree bend or termination Burner 45 Series 70 Metric scale V vertical and H horizontal shown in meters and restrictor width size in mm 9 50 40 40 30 30 0 0 0 0 x x x 8 50 40 40 30 30 30 0 0 0 0 x x 7 50 50 40 40 30 30 30 0 0 0 0 x 6 50 50 40 40 30 30 30 30 0 0 0 0 5 50 50 40 40 30 30 30 30 30 0 0 0 4 50 50 40 40 40 30 30 30 30 0 0 0 3 50 50 50 40 40 30 30 30 30 0 0...

Page 65: ...ximum 3 This must be followed by 3 vertical run before offset 90 degree bend or termination Burner 100 Series 110 120 130 Metric scale V vertical and H horizontal shown in meters and restrictor width size in mm 9 50 40 40 30 30 0 0 x x x x x 8 50 40 40 30 30 0 0 0 x x x x 7 50 50 40 40 30 30 0 0 0 x x x 6 50 50 50 40 40 30 30 30 0 0 x x 5 50 50 50 40 40 30 30 30 0 0 0 x 4 50 50 50 40 40 30 30 30 0...

Page 66: ... for maximum 3 This must be followed by 3 vertical run before offset 90 degree bend or termination Burner 135 Series 150 170 Metric scale V vertical and H horizontal shown in meters and restrictor width size in mm 9 50 40 40 30 30 30 0 0 x x x x 8 50 40 40 30 30 30 0 0 0 x x x 7 50 40 40 30 30 30 0 0 0 0 x x 6 50 40 40 40 30 30 0 0 0 0 0 x 5 70 50 40 40 40 30 0 0 0 0 0 0 4 70 50 40 40 30 30 0 0 0 ...

Page 67: ... 57 1 18 1 18 0 0 0 x x x x 21 1 97 1 97 1 57 1 18 1 18 0 0 0 x x x x 18 1 97 1 97 1 57 1 18 1 18 0 0 0 x x x x 15 1 97 1 97 1 57 1 18 1 18 0 0 0 x x x x 12 1 97 1 97 1 57 1 18 1 18 0 0 0 x x x x 9 1 97 1 97 1 57 1 18 1 18 0 0 0 x x x x 6 1 97 1 57 1 57 1 18 0 0 0 x x x x x 3 x x x x x x x x x x x x 1 5 x x x x x x x x x x x x H 0 3 6 9 12 15 18 21 24 27 30 33 V V Use only the correct size vent 5 ...

Page 68: ...rees Maintain 3 clearance on top and side top 180 degrees Vent Maintenance Regular inspection of the venting system is recommended every 6 months Inspection performed by a qualified service technician is recommended as follows 1 Inspect for excessive condensation e g water droplets forming in the inner lining and subsequently dripping out the joints This can cause corrosion in the system 2 Check f...

Page 69: ...69 Vent Termination ...

Page 70: ...interior design media see page 74 c Re install glass including sealant where there are glass to glass connections 12 Test a Gas Pressure b Pilot c Burner 13 Complete framing and cover wall a Vent openings louvers for air circulation i Above and below firebox b Access doors for service i Place spare label on interior side of access door 14 Final check 15 Before releasing unit to customer for use wi...

Page 71: ...ing Minimum vent vertical and allowed horizontal lengths and number of bends must be considered during the location selection for your fireplace The appliance must be installed on a flat solid continuous surface e g wood metal concrete This may be the sub floor or a raised platform to enhance its visual impact Glass Panels 5mm ceramic glass front and side panels Contact Ortal USA for replacement p...

Page 72: ...re glass when it is out of the fireplace finger force you must do it from side to side not from the middle to the sides h Please see images on page 73 3 Remove a When removing glass always release top glass trim and then bottom b Use glass vacuum holder 10mm key and make sure to secure glass when it is out of the fireplace c Please see Sketch A on this page for example of storing glass in a safe p...

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Page 74: ...aintain minimum clearance of from media to glass panel The media is not to touch the glass panel s Size If using aftermarket media i e glass pebbles small woodchips make sure that pieces are or more in diameter Long sticks Branches logs other similar decoration If ORTAL branches or others when stacking them vertically i e like a tee pee be sure to avoid catching the top of the flame the yellow are...

Page 75: ...mm black ceramic is a customization available for the interior panels of the firebox Instructions not included with this manual Contact ORTAL USA for current available products and installation requirements Best practice is to order reflective panels pre installed when unit is ordered ...

Page 76: ...ected and confirmed ONLY install media which is provided by the manufacturer or otherwise specifically approved by the manufacturer for installation and operation with the unit The size and position of the media was engineered to give the appliance a safe reliable and attractive flame pattern Any attempt to use different media in the fireplace will void the manufacturer s warranty and will result ...

Page 77: ...alve and are designed to operate on natural or propane gas An electronic intermittent pilot ignition system provides safe efficient operation The unit is supplied with battery power to operate these units External electrical power by way of transformer is available instead of the battery power supply if required Manufacturer preferred method of operations is with battery power supply Follow the op...

Page 78: ...ore likely to build up corrosion Every 6 months semi annual Read checklist first before proceeding with the service Make sure you have all the materials you need Before You Begin Tools o Glass Holders o 10mm Ratchet Key o Manometer checking gas pressure o Razor blade o Paper towel or soft cloth for cleaning glass o Glass cleaner i e CRL glass cleaner spray for ceramic glass o Flathead 3 32 screwdr...

Page 79: ...ition and condition Visually check the flame of the burner making sure that the flames are steady For all problems call a qualified service technician Inspection of the appliance and venting system must be inspected before use Annual inspection by a qualified field technician must be scheduled to ensure the flow of combustion and ventilation air WARNING Do not use these appliances if any part has ...

Page 80: ... the fireplace for visual inspection 30 sec 1min a Check if the system has spark Yes No b Check if the pilot turns on Yes No c Check if the burner turns on Yes No 9 Let the glass cool down Yes No 10 Remove glass a Clean the glass Yes No b Remove the media and clean vacuum the burner Yes No c Return media per installation guidelines Yes No d Make sure pilot spark plug and thermocouple area is clear...

Page 81: ..._________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ _________________________________________________________________ __________________________________________________________________ ________________...

Page 82: ...____________ Service Technician NFI Gas Specialist ID ________ Technician Company Name _______________________________________________ Technician Signature and date _____________________________________________ Customer Company Name _________________________________________ Fireplace Customer Owner Customer Individual Name ________________________________________ Customer Signature and date ______...

Page 83: ... Northridge CA 91325 Tel 818 238 7000 Fax 818 345 0541 E mail office ortal heat usa com Website www ortal heat usa com Installer Company Name ____________________ Technician Name ___________________ Address ___________________________ _____________________________ _____________________________ _____________________________ Tel _____________________________ Fax _____________________________ E mail ...

Page 84: ...84 SAMPLE PRODUCT CERTIFICATION LABELS SERIES 40 BURNER 30cm in length ...

Page 85: ...85 SERIES 70 BURNER 45cm in length ...

Page 86: ...86 SERIES 110 130 BURNER 100cm in length ...

Page 87: ...87 SERIES 150 170 BURNER 135cm in length ...

Page 88: ...88 SERIES 200 BURNER 160cm in length ...

Page 89: ...d D Two burner units Ortal E Trouble Shooting guide Ortal Please note ORTAL does have its own power vent system which has its own manual and is not included in our fireplace installation operation manual here Best practice designate use of ORTAL s power vent system at time of purchase If necessary firebox vent connection and gas components can be adapted for use with ORTAL s power vent Contact ORT...

Page 90: ...APPENDIX A 1 A p p e n d i x A ...

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Page 115: ...GV60 Remote Electronic Ignition and Control System Exclusive Distributor for Maxitrol Company Precision Engineering for Multiple Markets English Installation and Operating Instructions 1 0085 ...

Page 116: ...PERATING INSTRUCTIONS General Notes 15 Setting the Electronic Code 15 To turn ON Appliance 16 To turn OFF Appliance 16 Flame Height Adjustment 16 To open and close Solenoid Valve Burner 17 Light Dimmer Operation 17 Circulating Fan Operation 17 Modes of Operation 18 Setting C 24 Hour or F 12 Hour Clock 18 Setting the Time 18 Setting the ON OFF Temperatures 19 Setting Program Timers 19 Manual Operat...

Page 117: ...m with local codes or in the absence of local codes in accordance with the National Fuel Gas CodeANSI Z223 1 NFPA 54 or the IFGC or CSA B149 1 All piping and tubing must comply with local codes and ordinances Use only your hand to push in or turn the gas control knobs Never use tools If a knob will not push in or turn by hand Do NOT use this control or any gas appliance if any part has been under ...

Page 118: ...er G6R C Interrupter Block G60 ZUS Thermo Current Cable Interrupter Receiver TC G60 ZKIRSF Combination Control GV60 Thermo Current Cable Interrupter Receiver SW without ON OFF switch G60 ZKIRSWF or with ON OFF switch G60 ZSKSF G60 ZSKLF Universal Receiver G6R R3 4 AU Cable with Relay G6R CD G6R CDB optional Cable with Relay G6R CL optional Infrared Handset G6R HIO Infrared Sensor G6R IRC Receiver ...

Page 119: ...luding vertically from the upright position of the gas control knob MAXIMUM INLET PRESSURE CSA psi 34 5 mbar CE 50 mbar 20 W C MAIN GAS CONNECTION CSA in NPT Rp ISO 7 1 internal thread for 12mm 10 mm 8 mm 6 mm outside diameter tube CE Rp ISO 7 1 internal thread for 12 mm 10 mm 8 mm 6 mm outside diameter tube INLET AND OUTLET CONNECTION Side or Bottom MAXIMUM ALLOWED TORQUE INLETAND OUTLET CSA 280 ...

Page 120: ...as valve in a well ventilated area Mount combination gas valve high enough to avoid Make sure the ambient temperature does not exceed the ambient temperature ratings for each component When threads are tightened the valve must be held at the designated clamping points see gure 10 Do not apply pressure to top casting or plastic cover Figure 10 S Clamp Areas B Mounting Points Sediment Trap Sediment ...

Page 121: ... Thread that is cut too long can cause distortion or malfunction if inserted too deeply 3 Apply a moderate amount of approved pipe sealant to the pipe only leaving the two end threads bare 4 Connect pipe to valve inlet and outlet Connection Pilot Gas Tubing Connections 1 Do PTFE tape 3 Insert pilot tubing into pilot outlet until it bottoms Turn 4 Turn with a wrench until you shear off the ferrule ...

Page 122: ...derably ences reception IR Versions Place the infrared eye in a suitable position The infrared signal transmission requires a line of sight V Module An LED indicates that power is ON Use Power cord Fan and Light with Molex connecter according to wiring diagram figure 12 page 9 or connect wires with core cable ends to the pluggable screw terminals V Module with screw terminals max AWG 12 2 5mm2 fig...

Page 123: ...Pilot Burner GV60 Valve Wall Switch Optional Receiver G6R R3 4 AM or G6R R3 4 AU Thermo Current Cable SW with ON OFF Switch Thermo Current Cable TC 8 Wire Cable Interrupter Block Mains Adapter Optional Ignition Cable RESET Button INSTALLATION INSTRUCTIONS FOR OEM USE ONLY APPENDIX B A p p e n d i x B ...

Page 124: ...Max AWG 12 2 5 mm 2 ELECTRIC SHOCK HAZARD Read these instructions carefully Failure to follow them could result in property damage personal injury or loss of life This control must be electrically wired and operated in accordance with all codes and local regulations Service and installation must be performed by a trained experienced service technician Do not use the module if you suspect it may be...

Page 125: ...time after opening The voltage will be measured T1 22 sec after the motor has turned in high If the voltage is lower than 1 8 mV the electronics shut off the gas completely A new start is blocked for T2 which is 2 minutes after ignition failure and 1 minute after failure while opening main gas Receivers back They will not operate without the thermocouple connected Other ver sions will not operate ...

Page 126: ...es alone for more than 10 seconds the will automatically shut off the fan If the batteries are low the fan cannot be switched off by the electronics The batteries should be replaced or an ad ditional switch should be added to the system to turn off the fan START IN Pilot Burner Solenoid Valve Required for Power Flue Control GV60 Valve Infrared Sensor Wall Switch Optional Power Flue Control Optiona...

Page 127: ...10 G6R H3 4 T7 G6R H3 4 DV11 G6R H3 4 TV12 INSTALLATION INSTRUCTIONS FOR OEM USE ONLY Pilot Burner GV60 Valve Receiver G6R R3 4 AU Relay with Cable G6R CD 50 V 0 6 A G6R CDB 240 V 5 A Ignition Cable 8 Wire Cable Thermo Current Cable SW with ON OFF Switch Thermo Current Cable TC Interrupter Block Depending on the handset version see table the auxiliary contact is Auxiliary contact to switch ON OFF ...

Page 128: ...ith screwdriver Magnet Unit Connection Piezo Igniter Tab 2 8 x 0 8 mm NOTE Throttle model s pressure is increased by turning counterclockwise or decreased by turning clockwise 4 After adjustment replace the plug 5 If no other adjustments are required close pressure tap s by turning the screw s full clockwise Check all connections pressure tap s for leaks 6 If the achieved by adjusting the gas valv...

Page 129: ...present proceed according to the Mertik Maxitrol Operating Instructions Minimum Gas Flow Adjustment Vented Units Only 1 Set motor knob to OFF position and back until the valve opens 2 The minimum rate can be set either by screwing in adjustable minimum rate screw Controls with adjust 3 Turn the screw clockwise to decrease the 4 Care it stops 5 Close pressure tap s by turning the screw s full clock...

Page 130: ...me setting only and is not re quired after changing the batteries of the hand set or receiver Batteries Handset 1 x 9V quality alkaline recommended Low battery indicator on handsets with display Handsets without display the red LED gets darker Battery replacement is recommended after 2 years Batteries Receiver 4 x 1 5V AA quality alkaline recommended Low battery indication frequent beeps for 3 sec...

Page 131: ...ndby mode Press and hold height Press and hold F large TO TURN ON APPLIANCE When FLAME HEIGHT ADJUSTMENT Figure 23 Switch Panel and Wall Switch Touch Pad A B ON OFF C Wall Switch Touch Pad Switch Panel Press and hold button A Press and hold button C A or C Designated Low Fire and High Fire Double click LO will be displayed NOTE Flame Double click HI will be displayed If the appliance will not oper...

Page 132: ...et the handset will automatically go into temperature control mode CSA version or manual mode CE version The fan starts 4 minutes after the gas opens from OFF or from pilot at maximum speed and goes to the displayed level after 10 seconds The fan stops 10 minutes after the gas is OFF or at pilot Circulating Fan The circulating fan has 4 speed levels from low 1 bar to high 4 bars press SET button t...

Page 133: ...essing the large Press hour Press minute Press OFF or simply wait to return to manual mode SETTING THE TIME pressing the SET button chang es the mode of operation in the follow ing order MAN TEMP TEMP TIMER and back to MAN NOTE Manual mode can also be reached by pressing either the button MAN Manual Mode TEMP Daytime Temperature Mode Appliance must be in standby mode pilot ignited The room tempera...

Page 134: ...e Press crease Nighttime Setback Tem perature Press OFF or simply wait to complete programming SETTING PROGRAM TIMERS Setting P1 ON Time Hold the SET button until P1 sun is Set the hour by pressing the large Default Settings CE Program 1 P1 6 00 P1 8 00 Program 2 P2 23 50 P2 23 50 CSA Program 1 P1 6 00am P1 8 00am Program 2 P2 11 50pm P2 11 50pm 2 ON times can be programmed per day CE The day star...

Page 135: ... manual pilot valve operator for about one 1 minute after the pilot is lit Release manual pilot valve operator If pilot does not stay lit Ignition with piezo ignitor Change the ignition cable from the receiver to the valve page 21 Push in the piezo ig minutes and repeat 9 If applicable replace pilot access panel before pro ceeding 10 Turn MANUAL knob to the ON full counterclockwise position 11 Tur...

Page 136: ...iver the system shuts off supply is interrupted Five Day Shut Off CSA version The system Second Thermocouple Shut Off Second Thermocouple Option The system shuts off approximately 20 seconds after ignition or after push ing the NOTE Before the next ignition there is a 2 minute wait ing period OPERATING INSTRUCTIONS FOR OEM USE ONLY 6 Hour no Communication Function CSA version Manual Mode Temperatu...

Page 137: ... 01 10 09 02 12 09 07 05 10 18 07 11 Pusch Pusch Pusch Pusch 93 2009 103 2009 20 2010 42 2011 23 09 09 10 06 2009 Pusch Walter G6R CWSN 500 CABLE TOUCHPAD WALLSWITCH Required G6R CWSN 1500 G6R CWSN 3000 G6R CWSN 8000 length mm black TOUCHPAD G6R TPN B white G6R TPN W logo SWITCH PANEL G6R SPN 1500 G6R SPN 3000 G6R SPN 8000 length mm G60 ZCB90 1500 G60 ZCB90 3000 G60 ZCB90 8000 CABLE BATTERY HOLDER...

Page 138: ...ce if any part has been under water or in contact with water Immediately call a qualiﬁed service technician to replace the control system and any gas control system which has been under water or in contact with water It is the appliance manufacturer s responsibility to fully disclose any operation from a remote source that will create an unsafe operating condition For Europe see GADAC guidance she...

Page 139: ...with Timer Thermostat Handset When the valve is turned OFF by an external source or handset upon re ignition it will go automatically into temperature control mode CSA versions or manual mode CE versions Use with Standard Handset The valve will always default to manual mode upon re ignition See operating instructions for the different handsets 2 A Standard Handset can be used where the external so...

Page 140: ...APPENDIX B 1 A p p e n d i x B ...

Page 141: ...APPENDIX B 2 A p p e n d i x B ...

Page 142: ... gun Apply by pushing sealant ahead of nozzle It cures tack free in minutes and usually fully cures in 24 hours Coverage 65 ft of 3 16 bead per 10 3 fl oz cartridge bead per 2 7 fl oz tube Clean up aper ith mineral pirits may be necessary Once cured the excess cutting or scraping off 16 ft of 3 16 Before curing wipe off surface with clean p towel or cloth Dampening the cloth w s can be removed by ...

Page 143: ...Company direct special incidental e or AUTIONS a product whether direct in or consequential regardless of the legal theory asserted including warranty contract negligenc strict liability C with uncured sealant irritates eyes nd r EEP OUT OF REACH OF CHILDREN Direct contact and may irritate skin Overexposure to vapor may irritate eyes nose and throat Avoid eye a skin contact Use with adequate venti...

Page 144: ...on Restrictors and Venting Pathway Restrictor type if any and venting pathway design must be confirm for each installation Contact ORTAL USA for venting diagram review Chimneys The 4 glass 2 burner has 1 chimney vent 5 8 Series 250 350 and 400 all have 2 chimney vents 5 8 Power vent If using a power vent please refer to the appropriate power vent manual for the given installation Note make sure th...

Page 145: ... not be sure to provide an access panel for each one Shop Drawings Drawings will be available on ORTAL USA s website However as these are large units confirm shop drawings prior to ordering the fireplace and configuring surrounding installation materials Ignition The units are designed for both burners to operate with one control device and to ignite together In the event that only one burner igni...

Page 146: ...APPENDIX D 3 A p p e n d i x D 4 Glass 2 BURNERS 45cm in length each ...

Page 147: ...APPENDIX D 4 A p p e n d i x D SERIES 250 2 BURNERS 100cm in length each ...

Page 148: ...APPENDIX D 5 A p p e n d i x D SERIES 350 2 BURNERS 135cm in length each ...

Page 149: ...APPENDIX D 6 A p p e n d i x D SERIES 400 2 BURNERS 160cm in length each ...

Page 150: ...APPENDIX E 1 A p p e n d i x E ORTAL USA Fireplace Trouble Shooting Guide ...

Page 151: ...ration 4 iii Pilot problems 5 6 iv Thermocouple 7 8 v Main burner 9 10 vi Appendix A Glass Panel process 11 12 vii Appendix B Smart house connection 13 14 viii Appendix C Mertix Maxitrol 15 16 Figure labeling standard for this manual is by page number and figure letter For example figure 3A would be page 3 figure A ...

Page 152: ...ch on the valve is on see figure 3A 4 Confirm the gas is on 5 Purge the gas line of air up to the valve using purge port see figure 3B 6 Confirm the pressure of inlet supply Using purge port see figure 3B a Inlet pressure for NG should be 7 W C b Inlet pressure for LPG should be 11 W C 7 Valve and receiver wires are properly connected and tight and interrupter block is tight see figure 3C 8 Confir...

Page 153: ... the on off switch is off a single long beep will sound See figure 3A for location of on off switch 3 Once the system check is ok it will initiate spark to the pilot and open gas to the pilot 4 Once the pilot is on the pilot will heat up the thermocouple 5 When the thermocouple is heated to the specified temperature it will allow the flow of the mill volt to the valve 6 Once the mill volt is detec...

Page 154: ... the receiver is located pull from the holder b Disconnect the wire for the spark wire see figure 3C c Put a small wire on the receiver spark wire port and place the other side of the wire close to the metal body without touching about 1 8 While keeping an eye on the small wire turn unit on and see if there is a spark jumping from the wire to the body of the fireplace If there is please proceed to...

Page 155: ...section Pilot turns off after igniting and after burner turns on 2 Open glass refer to appendix A for glass removal process 3 Make sure the valve is mounted on horizontally Except for hanging Stand Alone units 4 Turn unit on and see if the pilot is still turning off after the burner turns on If not go to step 4 If pilot turns off make sure the flame from the pilot is hitting the thermocouple 5 Mak...

Page 156: ...ight to the interrupter block and the thermo current cable is securely touching the end of the thermocouple 4 Confirm the interrupter block is screwed in to the valve properly and finger tight 5 Confirm thermo current cable TC is screwed in to the receiver properly and tight 6 Confirm thermo current cable SW is screwed in to the receiver properly and tight 7 Confirm the thermo current cable SW is ...

Page 157: ... should stop once the thermocouple sense that there is heat If the spark does not stop proceed to step 5 5 Check that the thermocouple is screwed in properly in the interrupter block and the thermo current cable is screwed in tight at the receiver and the other end is touching the head of the thermocouple at the interrupter block 6 If all the procedure above is preformed thermocouple should be rep...

Page 158: ...the vent run and place the right size of restrictor in the unit if it is the right restrictor check the pipe for proper connection as there is CO back feeding or the vent run is not approved ii The termination is block b Too much O2 in the fireplace i Review the vent run and place the right size of restrictor in the unit if it is the right restrictor put in a bigger one 2 Flame is jumping from bur...

Page 159: ...essures Burner size cm Gas type Inlet pressure W C Manifold pressure W C 160 NG 7 4 5 Series 200 LP 11 10 6 130 NG 7 3 5 150 170 Series LP 11 10 7 100 NG 7 5 110 130 Series LP 11 10 8 45 NG 7 4 7 65 70 Series LP 11 10 9 30 NG 7 4 2 Series 40 LP 11 8 1 ...

Page 160: ...top Verify that the trim site is at the right place levelled and not in an offset position f When you tighten the screw with g Use glass vacuum holder 10mm key and make sure to secure glass when it is out of the fireplace finger force you must do it from side to side not from the middle to the sides h Please see figure 12A and 12B 3 Remove a When removing glass always release top glass trim and th...

Page 161: ...APPENDIX E 12 A p p e n d i x E Figure 12A Figure 12B ...

Page 162: ...APPENDIX E 13 A p p e n d i x E Appendix B ...

Page 163: ...APPENDIX E 14 A p p e n d i x E ...

Page 164: ...APPENDIX E 15 A p p e n d i x E ...

Page 165: ...APPENDIX E 16 A p p e n d i x E ...

Page 166: ...APPENDIX E 17 A p p e n d i x E ...

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