Onicon F-5500 Installation And Operation Manual Download

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11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • [email protected]

F-5500 Thermal Mass Flow Meter Manual 06/17 - 2030 / 107023

Page 94

Model F-5500

DEFINITIONS

Definitions

Glossary of Terms and Definitions

AWG

American Wire Gauge

Bara

Bar absolute

CTC

Contact

CAL

Calibration

CHG

Change

COM

Communication

CSV

Current Sense Voltage

Direct Current

DN Down
DSP

Display

ELP

Elapsed time

Feq

Frequency

Square Feet

I/O Input/Output
INP

Input

LB Pound
LB/D

Pound per Day

LB/H

Pound per Hour

LB/M

Pound per Minute

LB/S

Pound per Second

LCD

Liquid Crystal Display

KG Kilogram
KG/H

Kilogram per Hour

KG/M

Kilogram per Minute

KG/S

Kilogram per Second

Square Meter

mmHG

Pressure in millimeters of mercury

MMSCFD

Million Standard Cubic Feet per Day

MXFLO

Maximum Flow

NEMA

National Electrical Manufactures
Association

NIST

National Institute of Standards and
Technology

Normal Liter

NLPH

Normal Liter per Hour

NLPM

Normal Liter per Minute

NM3

Normal cubic Meter

NM3/H

Normal cubic Meter per Hour

NM3/M

Normal cubic Meter per Minute

NPT

National Pipe Thread

PDA

Personal hand held computer

Personal Computer

P/U

Pulse per Unit

PIP A

Pipe Area

PLC

Programmable Logic Controller

PRM

Parameters

PRS

Pressure

PSIA

Pounds per Square Inch Absolute

Pt Point
PSW

Password

SIM

Simulation

SCF

Standard Cubic Feet

SCFM

Standard Cubic Feet per Minute

SCFH

Standard Cubic Feet per Hour

SCFD

Standard Cubic Feet per Day

SPC

Special Control

STP

Standard Temperature and
Pressure

TMP

Temperature

TSI

Internal Variable

TSV

Internal Variable

UNT

Unit

U/P

Unit per Pulse

420

4-20mA output

Summary of Contents for F-5500

Page 1: ...argo FL 33773 USA Tel 1 727 447 6140 Fax 1 727 442 5699 www onicon com sales onicon com F 5500 Insertion and Inline Thermal Mass Flow Sensor Installation and Operation Guide 06 17 2030 2 107023 Rev C FLOW AND ENERGY MEASUREMENT ...

Page 2: ... given herein contact the factory at ONICON 11451 BELCHER ROAD SOUTH LARGO FL 33773 TELEPHONE 727 447 6140 FAX 727 442 5699 EMAIL SERVICE ONICON COM Download Technical Data Sheets from our website www onicon com ONICON believes that the information provided herein is accurate however be advised that the information contained herein is NOT a guarantee for satisfactory results Specifically this info...

Page 3: ...Wiring Electrical Page 29 a General Wiring Page 30 b Input Power Page 30 c Signal Wiring Page 31 d Pulse Alarm Wiring optional feature Page 33 e RS485 Wiring Modbus RTU or BACnet MS TP optional feature Page 35 f HART wiring Page 36 4 Operation Standard Operation Page 39 a Start Up Page 39 b Programming Page 41 c Zero CAL CHECK Page 58 5 Communication Protocols Page 62 a RS485 Modbus RTU Page 62 b ...

Page 4: ...or any such harm owing to any defects in the product which were not predictable or for any indirect damages Safety Precautions The following general safety precautions must be observed during all phases of installation operation service and repair of this product Failure to comply with these precautions or with specific warnings given elsewhere in this manual violates safety standards of design ma...

Page 5: ...9200 38400 57600 76800 115200 MAC_add 3 CHG OK Max_master 127 CHG OK ID 12345 CHG OK Name F 5500 CHG OK BACnet only SET I O PUL 420 EXIT If RS485 hardware detected Communication OR OR SET I O COM PUL 420 EXIT Comm HART OK Address 0 CHG OK If pulse alarm hardware detected If HART hardware detected with license 0 63 p 41 p 42 Display Menu p 9 Flow Menu 1 p 7 Digital Output Menu p 6 11451 Belcher Roa...

Page 6: ...TmpAlm NXT OK OUT LoTmpAlm NXT OK Set I O PUL 420 EXIT Alarm output MAIN MENU I O FLO DSP EXIT 1 10 100 1000 The Pulse menu items will only appear for models that have ordered a Pulse output option with their F 5500 meter p 43 p 45 See Flow Menu 2 p 8 for more alarm settings p 43 11451 Belcher Road South Largo FL 33773 USA Tel 1 727 447 6140 Fax 1 727 442 5699 sales onicon com F 5500 Thermal Mass ...

Page 7: ...F Deg C TmpRef 60 F CHG OK PRES UNT Psia NXT OK PresRef 14 73 CHG OK mmHG Psia bara STP Simulate Flow YES NO Simulate Temp YES NO DNS 1 2323 kg m3 OK MAIN MENU I O FLO DSP EXIT p 56 p 49 Flow Menu 2 Menu p 8 Zero CAL CHECK Menu p 10 11451 Belcher Road South Largo FL 33773 USA Tel 1 727 447 6140 Fax 1 727 442 5699 sales onicon com F 5500 Thermal Mass Flow Meter Manual 06 17 2030 107023 Page 7 Model...

Page 8: ...5000 View If the digital output is assigned to an alarm changing the value here will change that setting Level 2 RESTORE DATABASE YES NO SET NRT YES NO ARE YOU SURE YES NO Total Reset On OK This message will show for 3 seconds before returning to the Flow Parameter 2 Menu WARNING Once the non resettable totalizer is activated it cannot be undone MAIN MENU I O FLO DSP EXIT FLOW MENU 1 DGN UNT FM2 E...

Page 9: ...1 Display 2 Line 2 MAIN MENU I O FLO DSP EXIT Display 1 Line 2 p 48 p 46 i 11451 Belcher Road South Largo FL 33773 USA Tel 1 727 447 6140 Fax 1 727 442 5699 sales onicon com F 5500 Thermal Mass Flow Meter Manual 06 17 2030 107023 Page 9 Model F 5500 INTRODUCTION Fig 1 5 F 5500 Menu Tree Display Menu NOTE All readings updated every second Flo Rate Flow rate of process gas Total Total flow of proces...

Page 10: ...ERIFY ZERO YES NO ZERO 0 911 Warning OK ZERO 2 321 Fail OK FLOW MENU 1 DGN UNT FM2 EXIT MAIN MENU I O FLO DSP EXIT p 60 11451 Belcher Road South Largo FL 33773 USA Tel 1 727 447 6140 Fax 1 727 442 5699 sales onicon com F 5500 Thermal Mass Flow Meter Manual 06 17 2030 107023 Page 10 Model F 5500 DISCLAIMER INTRODUCTION Fig 1 6 F 5500 Menu Tree Zero CAL CHECK Menu Introduction Menu Trees Zero CAL CH...

Page 11: ...3945524 Display 18 MTR_Sn N12345 SNS_Sn 23456 Display 19 TmpHi 0 0 F TmpLo 0 0 F F2 Key F1 Key F3 F4 pressed at the same time will initiate a Total reset Pwr_Cycl 24 Err_tot 0 FloHi 0 00 SCFH FloLo 0 00 SCFH ZRO 0 1 11451 Belcher Road South Largo FL 33773 USA Tel 1 727 447 6140 Fax 1 727 442 5699 sales onicon com F 5500 Thermal Mass Flow Meter Manual 06 17 2030 107023 Page 11 Model F 5500 INTRODUC...

Page 12: ...el F 5500 measures mass flow an advantage over other flow meters which measure volumetric flow Volumetric flow is incomplete because temperature and pressure are unknown and must be measured separately For example the mass flow of a gas depends on its temperature and pressure As temperature and pressure changes the gas volume changes but not its mass Therefore a device measuring mass flow is indep...

Page 13: ...nd a second output for pulse RS485 Modbus RTU or BACnet MS TP There is also a mini USB port for interfacing with a laptop or computer The 4 20mA output can be configured for flow rate or process gas temperature and can be scaled by the user The pulse output can be used for pulse or alarm is programmable to represent flow rate and can be scaled for units per pulse at a maximum pulse output frequenc...

Page 14: ... LCD display shows flow rate total flow elapsed time process gas temperature and alarms The display is also used in conjunction with the User Interface for field configuration of flow meter settings such as 4 20mA scaling frequency output scaling pipe area zero flow cutoff flow filtering or dampening display configurations diagnostics and alarm limits Fig 1 8 F 5500 Function Diagram 11451 Belcher ...

Page 15: ... 33 p 35 for more information 8 Power on the flow meter 9 Check the remaining flow meter settings by accessing the meter settings either through the front panel of the display or by using the F 5000 View software tool Record the settings in the spaces given for items A D on the following page Use the table and images below as a guide while using the worksheet on the next page to record your notes ...

Page 16: ...hrough the front panel of the meter s display or by using the F 5000 View software tool A Which flow units have been set in meter SCFH KG H etc B Correct values for reference temperature and pressure Y N Y N Y N Y N C Confirm the pipe ID listed above same as Pipe_id D Verify the 4mA and 20mA meter settings 4mA 20mA 4mA 20mA 4mA 20mA 4mA 20mA Your Notes Before powering on your meter use this worksh...

Page 17: ...F 5500 in direct sunlight can cause the temperature inside the enclosure to increase beyond design limits resulting in failure of LCD display and reduced component life It is recommended that a sunshade be installed to avoid direct sunlight see maximum enclosure operating temperature specification in appendix 4 Ensure the flow direction indicator pointer for the meter is in line with the direction...

Page 18: ...robe diameter is Fig 2 1 Upstream and Downstream Pipe IDs for Insertion Meters Special Conditions of Use Consult the manufacturer if dimensional information on the flameproof joints is necessary The flamepaths of the equipment are not intended to be repaired Consult the manufacturer if repair of the flamepath joints is necessary Follow the manufacturer s instructions to reduce the potential of an ...

Page 19: ...n actual internal diameter Fig 2 2 Installation Requirements CAUTION ONICON insertion style flow meters must be installed through a valve assembly Failure to do so negates the ability to remove the meter without shutting down and draining the system It will also result in an excessive amount of stem protruding from the pipe Excessive stem lengths unnecessarily expose the meter to incidental damage...

Page 20: ...designed to be installed between two flanges provided by installer that are located a specific distance upstream of the flow sensor The use of flow conditioners significantly reduces the upstream straight pipe length requirement for flow sensor The size of the flow conditioner must match the pipe size Contact ONICON for Schedule 80 flow conditioners Schedule 40 Flow Conditioners Nom Dia Dimension ...

Page 21: ...lignment must not exceed 5 11451 Belcher Road South Largo FL 33773 USA Tel 1 727 447 6140 Fax 1 727 442 5699 sales onicon com F 5500 Thermal Mass Flow Meter Manual 06 17 2030 107023 Page 21 Model F 5500 INSTALLATION Installation Insertion Type Sensor Orientation Direction of Flow Sensor Element Alignment Upstream obstruction Straight run required upstream of meter location without flow conditioner...

Page 22: ...The maximum allowable height of the installation hardware branch outlet close nipple ball valve is 6 as measured from the outside wall of the pipe to the top of the valve Model F 5500 INSTALLATION 11451 Belcher Road South Largo FL 33773 USA Tel 1 727 447 6140 Fax 1 727 442 5699 sales onicon com F 5500 Thermal Mass Flow Meter Manual 06 17 2030 107023 Page 22 Installation Insertion Type Installation...

Page 23: ...sured from the top of the compression fitting At the same time position the electronics enclosure parallel to the pipe in the correct orientation relative to the flow direction as shown in Fig 2 5 Orientation of Flow Meter on page 21 This will position the sensor with its axis in line with the flow and in the correct direction 8 Read the instructions on the next page before tightening the compress...

Page 24: ...Compression Fittings While holding the fitting body steady finger tighten the nut Then tighten the nut with wrenches an additional one and one quarter 1 turn If beginning at 6 o clock the wrench would make one full turn back to 6 o clock and rest at the 9 o clock position for proper compression See Figure 2 9 below CAUTION Tightening the compression fitting will crimp the fitting to the stem of th...

Page 25: ...edure 1 Slowly unscrew the compression fitting nut while maintaining a firm grip on the enclosure to counteract the effect of pressure in the pipe 2 Once the nut is fully disengaged from the threads the meter will be free to move Carefully withdraw the flow meter stem from the pipe until the sensor head is fully inside the process adapter fitting 3 After the meter is completely withdrawn slowly cl...

Page 26: ... Review the straight run requirements table on p 27 The Model F 5500 is threaded or flanged to the customer s pipe Care should be taken to ensure that the diameter of the mating pipe is the same diameter as the Model F 5500 flow body or errors in flow readings can occur The installation procedure should be a combination of the end user s best engineering practices in compliance with local codes an...

Page 27: ...0 60 Modulating or regulating valves OR Diaphram or roots type utility meters 9 12 15 18 24 30 36 48 72 Minimum downstream straight run required after flow meter process connection 2 25 3 3 75 4 5 6 7 5 9 12 18 i Model F 5500 INSTALLATION 11451 Belcher Road South Largo FL 33773 USA Tel 1 727 447 6140 Fax 1 727 442 5699 sales onicon com F 5500 Thermal Mass Flow Meter Manual 06 17 2030 107023 Page 2...

Page 28: ...r optimal viewing of the screen First open the enclosure by unscrewing the enclosure cap and loosen the two captive phillips screws to open the display assembly Detach the display board from the metal shield by loosening the three screws on the back of the round shield Rotate the display board to the desired orientation Ensure that the display cable is routed flat and straight through the display ...

Page 29: ... the end user s best engineering practices and manufacturer s recommendations Do not install the F 5500 enclosure near an igniter igniter controller or switching equipment to eliminate the possibility of noise interference Do not install an external power supply in a cabinet containing an igniter controller or switching equipment This flow meter contains components that can be damaged by static el...

Page 30: ...an use up to 250mA A 20 Watt or greater power supply is recommended to ensure it can provide enough current under all temperature ventilation and power on conditions The enclosure must be properly grounded with a quality earth ground Sixteen 16 gauge stranded wire is recommended for power and earth ground Fig 3 1 Connections for 12 to 28VDC Supply 11451 Belcher Road South Largo FL 33773 USA Tel 1 ...

Page 31: ...istor on the 4 20mA output must be 125 ohms or less to operate properly When using 24 volt power the load resistor is typically 250 ohms A 250 ohm resistor in the 4 20mA circuit will result in a 1 to 5 volt signal to the PLC or DCS When using a 24 volt power supply the load resistor on the 4 20mA output must be 600 ohms or less Some PLC and DCS equipment have built in load resistors please refer t...

Page 32: ... resistor on the 4 20mA output must be 125 ohms or less to operate properly When using 24 volt power the load resistor is typically 250 ohms A 250 ohm resistor in the 4 20mA circuit will result in a 1 to 5 volt signal to the PLC or DCS When using a 24 volt power supply the load resistor on the 4 20mA output must be 600 ohms or less Some PLC and DCS equipment have built in load resistors please ref...

Page 33: ...losed when an alarm is present Fig 3 4 Pulse Alarm Output Isolated Recommended IMPORTANT NOTES The F 5500 Pulse Alarm output is typically used to drive digital circuitry or solid state relays The output of a solid state relay may in turn operate loads such as electromechanical relays or alarm indicators The maximum load current of the Pulse Alarm output is 10mA Choose a load resistance that provid...

Page 34: ... the Model F 5500 this feature must be chosen when the meter is ordered from the factory Pulse output not available with meters ordered with RS485 Modbus RTU and BACnet MS TP Pulse Alarm Output Wiring Power Provided by F 5500 Bring pulse alarm wiring in through either conduit hub Connect as shown in the diagram below The pulse alarm output is an open collector circuit capable of sinking a maximum ...

Page 35: ...20mA 4 20mA Common Tx Rx Tx Rx Tx Rx Termination Resistor Jumper W1 Tx Rx Communication Common Termination Resistor Jumper detail Terminated No Termination Open RS485 Wiring for RS485 Modbus RTU or BACnet MS TP Wiring connections are made as shown in the diagram below for Modbus or BACnet communication Termination Resistor Connect a termination resistor across the receive transmit signals of the l...

Page 36: ...odel F 5500 WIRING Wiring HART HART Wiring i Fig 3 7 IMPORTANT NOTE The load resistor on the ONICON Flow Meter 4 20mA signal is typically 250 ohms and is located in or at the customer s PLC or DCS A 250 ohm resistor in the 4 20mA line will result in a 1 to 5VDC signal to the PLC or DCS Some PLC DCS equipment has the load resistor built in to the unit please refer to the PLC DCS technical manual Do...

Page 37: ...o 28VDC Return 4 20mA see important note on previous page F 5500 Customer PLC or DCS HART Handheld Communicator HART 4 20mA Output Wiring Handheld Communicator The 4 20mA current loop connections are made as shown in the diagram below A hand held HART communicator can be connected to test points TP12 and TP13 with clip leads or to the 4 20mA terminal block Fig 3 8 HART 4 20mA Output Wiring Handhel...

Page 38: ...500 WIRING Wiring HART HART 4 20mA Wiring Power 12 28VDC 4 20mA Pulse Alarm F 5500 Customer PLC or DCS 12 to 28VDC 12 to 28VDC Return HART Modem see important note on previous page 4 20mA HART 4 20mA Output Wiring Loop Power Provided by F 5500 The 4 20mA current loop and HART modem connections are made as shown in the diagram below Fig 3 9 HART 4 20mA Output Wiring Loop Power Provided by F 5500 ...

Page 39: ...ation data F 5500 Display and User Interface The F 5500 has a 2 line x 16 character display with 4 mechanical buttons The meter can be programmed by using the display and User Interface The User Interface can be accessed by removing the F 5500 cap Be sure to replace the cap after you are done configuring the F 5500 Fig 4 1 F 5500 Display and User Interface Display Screen Mechanical Push Buttons F2...

Page 40: ...n see p 56 prompt Fig 4 2 F 5500 Measurement Mode Display Screen Navigation 11451 Belcher Road South Largo FL 33773 USA Tel 1 727 447 6140 Fax 1 727 442 5699 sales onicon com F 5500 Thermal Mass Flow Meter Manual 06 17 2030 107023 Page 40 Model F 5500 OPERATION Display Screens F1 key Moves up one screen F2 key Moves down one screen User programmable screen User programmable screen Enter totalizer ...

Page 41: ...rrect selection is made and OK F4 key to accept the entry Entering the Programming Mode To enter the programming mode and access the Main Menu press the F1 or F2 key in the normal running mode until the following screen is shown F1 F2 F3 F4 Press YES F4 and the following screen will prompt user to enter password F1 F2 F3 F4 11451 Belcher Road South Largo FL 33773 USA Tel 1 727 447 6140 Fax 1 727 4...

Page 42: ...scaling of the analog 4 20mA output From the Main Menu press I O F1 to move to the 4 20mA output selection In this screen press 420 F3 screen appearance may vary according to options F1 F2 F3 F4 The 4 20mA output is programmable for flow or temperature F1 F2 F3 F4 Selections for the 4 20mA output are Flow Temp Select NXT F1 to select Flow or Temperature and then press OK F4 F1 F2 F3 F4 11451 Belch...

Page 43: ...ult not used From any screen press F4 repeatedly until Normal Mode is seen briefly to exit the programming mode NOTE When the flow rate exceeds the programmed value for the 20mA set point the analog output will stay at 20mA and an alarm code will be generated Pulse alarm Output If the Pulse alarm feature was purchased as the second output for the Model F 5500 it can be accessed from the main menu ...

Page 44: ...wing screen will show F1 F2 F3 F4 Press CHG F1 to change the setting and then OK F4 to accept entry The scaling value entered is in units per pulse i e 10 flow units total per pulse The pulse scaling can be set to 1 10 100 or 1000 units per pulse The pulse output provides a 500 millisecond pulse when the specified flow total is measured The maximum frequency setting of the pulse output is 1 Hz Vie...

Page 45: ...ss OK F4 Selections are Not used Pulse HiFloAlm High Flow Alarm LoFloAlm Low Flow Alarm HiTempAlm High Temperature Alarm LoTempAlm Low Temperature Alarm When the output is set to Alarm and there is no alarm condition the output will be on 0 volts When an alarm is active the output is turned off 12 to 24 volts F1 F2 F3 F4 Enter the value for the limit by pressing CHG F1 and then OK F4 11451 Belcher...

Page 46: ...the selected communication type If enabling a communication option see the Communications Protocols section of this manual Display Setup Remember there are four display screens that you can cycle through in normal operating mode see Fig 4 2 F 5500 Measurement Mode Display Screen Navigation on page 40 Two of the four display screens are fixed and cannot be changed displays 3 4 The other two screens...

Page 47: ...go through the same process for all 4 lines of the 2 programmable displays DSP1L1 DSP1L2 DSP2L1 and DSP2L2 After the last line of display 2 is accepted the display will show the following menu F1 F2 F3 F4 This menu allows you to alternate between menu display 1 and 2 every few seconds Selections are On or Off Press OK F4 to accept selection Press EXIT F4 repeatedly until Normal Mode is seen briefl...

Page 48: ...nt Level 1 password Press CHG F1 key to change the password and enter new value Press OK F4 to accept new data and exit programming by pressing EXIT F4 key repeatedly until out of the programming mode NOTE Password can be number or letter characters up to 4 digits Units Settings Menu This menu is used to set the units for flow temperature and pressure Reference temperature and reference pressure s...

Page 49: ...S H NLPS SM3 M SM3 D WARNING The F 5500 re calculates area 4 and 20mA values maximum flow for the pulse output and zero flow cutoff when changing flow units NOTE The totalizer values do not adjust or correct for the new units When changing flow units log the totals in the totalizer and then reset the totalizer after they ve changed flow units to maintain accuracy in the totalizer 11451 Belcher Roa...

Page 50: ... for the reference pressure unit selection F1 F2 F3 F4 Press NXT F1 to select next entry and OK F4 to accept Selections are mmHG Millimeters of mercury absolute Psia Pounds per square inch absolute bara Bar absolute After the pressure unit selection is made the display will show a menu to enter the reference pressure F1 F2 F3 F4 11451 Belcher Road South Largo FL 33773 USA Tel 1 727 447 6140 Fax 1 ...

Page 51: ...e F1 F2 F3 F4 The menu is accessed from the Main Menu by pressing FLO F2 F1 F2 F3 F4 Then press FM2 F3 F1 F2 F3 F4 NOTE The SPC function key will only appear and be accessible from a Level 2 password Then press PRM F3 The first parameter is Flow Cutoff F1 F2 F3 F4 11451 Belcher Road South Largo FL 33773 USA Tel 1 727 447 6140 Fax 1 727 442 5699 sales onicon com F 5500 Thermal Mass Flow Meter Manua...

Page 52: ...o the dampening Enter the filter value and then press OK F4 F1 F2 F3 F4 To set the parameters for a High Flow Rate Alarm F1 F2 F3 F4 This is the upper flow limit alarm value that can be associated with the alarm output An alarm code is generated when the flow value exceeds this limit If no checking is needed this value should be set to zero Press OK F4 to accept the value To set the parameters for...

Page 53: ...the parameters for a Low Temperature Alarm F1 F2 F3 F4 This is the lower temperature limit alarm value that can be associated with the alarm output An alarm code is generated when the temperature value is below this limit If no checking is needed this value should be set to zero Press OK F4 to accept the value NOTE If the programming menu was entered with a Level 2 password then more menus will be...

Page 54: ...e existing value Upon pressing OK F4 an option to restore the database will follow Restore Database In case of user error the ability to restore the meter to the original factory settings can be achieved in this menu The display will show F1 F2 F3 F4 Press YES F1 ONLY if you want to restore your database to the initial factory setting that the meter was shipped with All current user entered settin...

Page 55: ...Once the non resettable totalizer NRT has been activated on an F 5500 flow meter the change cannot be undone The non resettable totalizer is only recommended for applications that require it After it has been enabled your F 5500 s totalizer and elapsed time counters will be non resettable F1 F2 F3 F4 Press YES F1 ONLY if you want to set the NRT F1 F2 F3 F4 If you are certain you want to activate t...

Page 56: ...mulation of flow rate and temperature It should only be used for testing and demonstration purposes Make sure to return all of these simulation values to zero before returning to the normal mode of operation CAUTION If the 4 20mA and or the pulse alarm outputs are connected to controllers set the controllers to manual This will ensure that the simulated signals do not cause false controller action...

Page 57: ...s YES F1 to start the simulation mode otherwise press NO F4 Upon pressing either key the program will return to the FLOW MENU 1 screen NOTE Simulation Mode will be cleared if the power is cycled Model F 5500 OPERATION 11451 Belcher Road South Largo FL 33773 USA Tel 1 727 447 6140 Fax 1 727 442 5699 sales onicon com F 5500 Thermal Mass Flow Meter Manual 06 17 2030 107023 Page 57 ENABLE SIM YES NO T...

Page 58: ...al or biennial re calibrations Zero CAL CHECK Calibration Validation Test The Zero CAL CHECK test is used to ensure that the flow meter still retains its original NIST traceable calibration at zero flow If zero flow can be established the sensor does not need to be removed and the procedure can be done in the pipe Alternatively a clean dry bottle can be used to create a no flow condition out of th...

Page 59: ...in situ testing at zero flow as listed above then Out of Pipe testing must be performed With this configuration the meter must be removed from the process the test performed and then the meter returned to the process after testing has been completed Due to the high sensitivity of the DDC Sensor it is necessary to isolate the sensor once the meter has been removed from the pipe This can be achieved...

Page 60: ... 5 minutes to complete At the conclusion of the test a Pass or Fail message will be displayed Press F4 at the conclusion of the test to return to normal measuring mode or to terminate the test Press FLO F2 from the main menu The display will show F1 F2 F3 F4 Press DGN F1 The display will show F1 F2 F3 F4 Press ZRO F2 The display will show F1 F2 F3 F4 Press VER F1 key to continue F1 F2 F3 F4 Press ...

Page 61: ...dicating how much time is left to finish the test F1 F2 F3 F4 OR F1 F2 F3 F4 OR F1 F2 F3 F4 Upon test completion the final value will be displayed along with the test result The test result may be Pass 0 80 Warning 0 80 1 0 Fail 1 0 If a Warning or Fail result is displayed ONICON recommends that the probe be removed from the pipe the sensor cleaned and the test be performed again If the test was p...

Page 62: ...ne communication 256 Server address 1 byte CRC 2 bytes 253 bytes RS485 ADU 253 Server address 1 byte CRC 2 bytes 256 bytes For more information on MODBUS go to the web site http www modbus org Command Request Meter Address Function code Register start address high Register start address low Register count high Register count low CRC high CRC low Command Response Meter Address Function code Data by...

Page 63: ...odbus Holding Registers Register Address Modbus Address Data Type Scaling Comment 0x00 40001 Flow in Eng units long integer lower 16 bits No Mass flow in selected units 0x01 40002 Flow in Eng units long integer upper 16 bits No 0x02 40003 Total long integer lower 16 bits No Total in selected units 0x03 40004 Total long integer upper 16 bits No 0x04 40005 Temperature long integer lower 16 bits 10 T...

Page 64: ...selected units 0x1A 40027 Temperature in selected units float lower 16 bits No Temperature in selected units 0x1B 40028 Elapsed time in hours float upper 16 bits No Elapsed time in hours 0x1C 40029 Elapsed time in hours float lower 16 bits No Elapsed time in hours 0x1D 40030 Zero CAL CHECK float upper 16 bits No 0x1E 40031 Zero CAL CHECK float lower 16 bits No 0x1F 40032 Spare Not used 0x20 40033 ...

Page 65: ...m output is out of range Check pulse alarm output settings 10 Analog 4 20 mA for flow temp is out of range Check analog output settings 11 Not used Not used 12 Not used Not used 13 Not used Not used 14 CRC error Check parameters and reset CRC 15 Error in Total Reset total to clear alarm Table 5 3 Status 2 Bits Definitions for Command 04 Modbus Address 30002 Bit Definition Comment 0 Pulse hardware ...

Page 66: ...ord for Level 1 is 1234 Press the UP F1 or DN F2 key to select a new digit or character the cursor points to the selected digit Press NXT F3 to select the next digit and OK F4 to accept the entry If the wrong password is entered the message Wrong Password will be displayed for a few seconds and then return to the programming entry screen If the password is accepted the following screen will be sho...

Page 67: ...OM F1 to select communication parameters Set Bus protocol for Modbus F1 F2 F3 F4 Press NXT F1 repeatedly until Modbus is selected as shown and then press OK F4 to accept the setting The following communication parameters are only available for MODBUS F1 F2 F3 F4 Press NXT F1 repeatedly until the correct selection is shown and then press OK F4 to accept the setting Baud 9600 NXT OK SET I O COM 420 ...

Page 68: ...nication Parameters i Selections are 115200 57600 38400 19200 9600 4800 2400 1200 F1 F2 F3 F4 Press NXT F1 repeatedly until the correct selection is shown and then press OK F4 to accept the setting Selections are NONE ODD EVEN F1 F2 F3 F4 Press CHG F1 to change the address and then press OK F4 to accept the setting Selections are between 01 and 247 NOTE Power cycle is required for the new settings...

Page 69: ... services Information inside a BACnet device is organized into a series of objects Properties allow the data from the object to be written or read The actions that a BACnet device uses to interact with another device are the services The F 5500 Device profile BACnet Smart Sensor B SS F 5500 supports the following device binding methods Receive Who Is send I Am BIBB DM DDB B Receive Who Has send I ...

Page 70: ...for data exchange between devices F 5500 BIBB s supported DS RP B Read Property DS WP B Write Property DM DDB B Dynamic Device Binding DM DOB B Dynamic Object Binding DM DCC B Device Communication Control DS RPM B ReadPropertyMultiple DM RD B Reinitialize Device MS TP baud rates 9600 19200 38400 57600 76800 115200 F 5500 Character sets supported ANSI X3 4 UTF 8 ONICON BACnet vendor ID 206 For more...

Page 71: ...s I O F1 key from the main menu F1 F2 F3 F4 This is the main menu for the programming mode To exit the programming mode press EXIT F4 repeatedly until Normal Mode is seen briefly Choose I O F1 to access the communication output F1 F2 F3 F4 Then press COM F1 to select communication parameters Set Bus protocol for BACnet F1 F2 F3 F4 Press NXT F1 until BACnet is selected as shown and then press OK F4...

Page 72: ... that only one device can be on a MS TP Mac address F1 F2 F3 F4 Next select the MS TP Max Master using CHG F1 The selection is from 0 127 Press OK F4 to accept the setting F1 F2 F3 F4 Next input the device object instance using CHG F1 Selection is from 0 4194303 Press OK F4 to accept the setting F1 F2 F3 F4 Next enter the device object name 9 characters maximum using CHG F1 Press OK F4 to accept t...

Page 73: ...unication perspective The specification in this section is designed to be a technical reference for HART capable Host Application Developers System Integrators and knowledgeable End Users It also provides functional specifications e g commands and performance requirements used during development maintenance and testing The information given in this section assumes the reader is familiar with HART ...

Page 74: ...te when using HART If the 4 20mA output is set to report temperature HART communication will report the 4 20mA value for temperature rather than flow HART Indicators LED indicator LP3 cycles on and off to indicate that the F 5500 is operating LED indicator LP2 blinks when HART signals are received and LP1 blinks when HART signals are transmitted if nothing is connected to the 4 20mA output LP2 wil...

Page 75: ...se bits are set when an alarm or error condition is present The bit automatically clears when the condition returns to its normal state Byte Bit Meaning Class 0 0 Power up indication Status 1 High Flow Limit Alarm Alarm 2 Low Flow Limit Alarm Alarm 3 High Temperature Limit Alarm Alarm 4 Low Temperature Limit Alarm Alarm 5 Sensor out of range Error 6 Mix error Alarm 7 Check Parameter Settings Error...

Page 76: ...a 59 Write Number of Response Preambles Capability Checklist Manufacturer model ONICON Inc F 5500 Device type Transmitter HART revision 7 1 Device Description available No Number and type of sensors 1 Number and type of actuators 0 Number and type of host side signals 1 4 20mA analog Number of Device Variables 0 Number of Dynamic Variables 4 Mappable Dynamic Variables No Number of common practice ...

Page 77: ...ct password Default password for Level 1 is 1234 Communication Protocol and Parameters To program the communication parameters press I O F1 key from the main menu F1 F2 F3 F4 This is the main menu for the programming mode To exit the programming mode press EXIT F4 repeatedly until Normal Mode is seen briefly Choose I O F1 to access the communication output F1 F2 F3 F4 Then press COM F1 to select c...

Page 78: ...ONNECTED WHEN A FLAMMABLE OR COMBUSTIBLE ATMOSPHERE IS PRESENT WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT WHEN A FLAMMABLE OR COMBUSTIBLE ATMOSPHERE IS PRESENT Access to Electronics Accessing electronics is not normally required for maintenance purposes If a loose connection is suspected unscrew the cap of the meter unscrew the two phillips captive screws through the display and open the...

Page 79: ...use is Littelfuse part number 0454 750MR To replace the fuse The fuse F1 is located near the power terminal block and can be removed by using tweezers or needle nose pliers Sensor Cleaning The sensor is insensitive to small amounts of residue but continued use in dirty environments will necessitate periodic cleaning To inspect the sensor remove power from electronics and remove the unit from the p...

Page 80: ...a single precision mass flow meter Interchanging sensors will decrease the accuracy of the flow meter If you experience any problem with your Model F 5500 Flow meter call ONICON Customer Service Department Technical Assistance at 727 447 6140 LED Indicators The LED indicators near the terminal blocks of the F 5500 display the status of the F 5500 The Heartbeat LED blinks fast when the F 5500 is po...

Page 81: ...3 Sensor broken 4 Probe not mounted securely 5 Malfunction in flow meter 6 Meter installed incorrectly 1 Increase dampening see filter settings in Flow Parameters on p 51 2 Clean sensor Refer to Maintenance section p 79 3 Return flow meter to ONICON for repair Refer to p 93 for shipping instructions 4 Remount probe see Installation section p 18 must be mounted securely without vibration If vibrati...

Page 82: ...n Try cleaning the sensor and try the test again If the meter fails again move to 2 2 The sensor may not be properly covered isolated Out of Pipe Wind currents fans in room included could be affecting the sensor Be sure to use a clean dry plastic bottle to isolate the sensor In Pipe Make sure that there is a no flow or zero flow condition on the meter s sensor Try the test again If the meter fails...

Page 83: ...is properly pointing in the direction of flow Refer to Fig 2 5 Orientation of Flow Meter on page 21 If not change orientation of meter Check that the insertion depth of the sensor probe is correct The end of the probe should be adjusted as per Fig 2 7a Standard F 5500 on page 22 Ensure that there are a minimum of fifteen diameters of straight pipe upstream of the sensor and ten diameters downstrea...

Page 84: ...w when no flow is occurring in the pipe If the reading is less than 5 of full scale it is likely this is a normal condition caused by convection flow created by the heated sensor It does not mean that the zero of the instrument is improperly set The ONICON sensor is extremely sensitive to gas flow and can even read the small flow caused by convection If this is an unacceptable condition please con...

Page 85: ...anual Use the SIM Section under Diagnostics to return to normal operation 26 Pulse alarm output over range Refer to the DIGITAL OUTPUT MENU on p 6 of this Manual Verify the Pulse alarm Output settings are within limits 32 CH1 4 20mA is out of range Refer to the MAIN MENU on p 5 of this Manual Use the Set I O section to verify range limits 36 Database CRC Error Refer to the Reset CRC section on p 5...

Page 86: ...LPH NLPM MMSCFD LB D SLPM NLPS MSCFD SM3 H MT H NM3 D MMSCFM SCFD MCFD SM3 M SM3 D Flow Velocity Range 15 to 35 000 SFPM 0 07 to 71 NMPS Turndown up to 1000 1 100 1 typical Flow Ranges Pipe Diameter SCFM NM3 hr 1 5 40mm 0 210 0 330 2 50mm 0 350 0 550 3 80mm 0 770 0 1 210 4 100mm 0 1 330 0 2 100 6 150mm 0 3 000 0 4 730 8 200mm 0 5 210 0 8 220 12 300mm 0 11 700 0 18 450 NOTE To determine if the F 55...

Page 87: ...g on 12 volt power and 600 ohms or less on 24 volt power HART communication option Channel 2 F 5500 can be ordered with either the pulse output or serial communication option Pulse option Isolated open collector output rated for 5 to 24VDC 10mA maximum load The output can be configured as a 500ms scaled pulse for totalization or as an on off indication Serial communication option Isolated RS485 Mo...

Page 88: ...30 EU Emissions and Immunity Testing EN61326 1 2013 FM USA and FMc Canada Approved Class I Division 1 Groups B C D Class II Division 1 Groups E F G Class III Division 1 T4 Ta 40 C to 70 C Class 1 Zone 1 AEx Ex db IIB H2 T4 Gb Ta 40 C to 70 C Type 4X IP66 67 11451 Belcher Road South Largo FL 33773 USA Tel 1 727 447 6140 Fax 1 727 442 5699 sales onicon com F 5500 Thermal Mass Flow Meter Manual 06 17...

Page 89: ...L KIT SHOWN ASSEMBLED PROCESS ADAPTER FITTING C SENSING AREA L Collar Screwed stop Cable HIGH PRESSURE PROCESS ADAPTER FITTING Spacer STANDARD PROCESS ADAPTER FITTING 11451 Belcher Road South Largo FL 33773 USA Tel 1 727 447 6140 Fax 1 727 442 5699 sales onicon com F 5500 Thermal Mass Flow Meter Manual 06 17 2030 107023 Page 89 Model F 5500 APPENDICES Insertion with Process Adapter Fitting Fig 7 1...

Page 90: ...RTS S N XXXXX 6 70 170 2 H L FLOW DIRECTION INDICATOR 2 60 66 1 Inline NPT Meter Appendices Dimensions Table 7 2 Inline Meter with 316 stainless steel flow body and NPT End Connections Fig 7 2 Inline Meter with 316 Stainless Steel Flow Body and NPT End Connections Dimensions Body Size Dimension L Dimension H inches inches inches millimeters 0 75 12 10 70 272mm 1 00 12 10 70 272mm 1 25 12 10 70 272...

Page 91: ... INDICATOR S N XXXXX L 2 60 66 1 Inline Flange Meter Appendices Dimensions Table 7 3 Inline Meter with 316 stainless steel flow body and 150 RF Flange End Connections Fig 7 3 Inline Meter with 316 Stainless Steel Flow Body and 150 RF Flange End Connections Dimensions Body Size Dimension L Dimension H inches inches inches millimeters 0 75 12 10 70 272mm 1 00 12 10 70 272mm 1 25 12 10 70 272mm 1 50 ...

Page 92: ... the Customer will be charged for services performed and expenses incurred by ONICON in handling and shipping the returned unit d The liability of ONICON shall be limited to replacing or repairing at its option any defective parts which are returned Labor and related expenses incurred to install replacement parts are not covered by this warranty e As to replacement parts supplied or repairs made d...

Page 93: ... 399 Reservation Road Marina CA 93933 Attn Service Dept RMA Number NOTE Be sure to review all of the information on the Customer Information Form before sending your meter to the ONICON Customer Service Department The ONICON Shipping Receiving Department cannot accept meters that have not been prepared appropriately What to expect while your meter is being serviced Depending on the type of service...

Page 94: ...ressure in millimeters of mercury MMSCFD Million Standard Cubic Feet per Day MXFLO Maximum Flow NEMA National Electrical Manufactures Association NIST National Institute of Standards and Technology NL Normal Liter NLPH Normal Liter per Hour NLPM Normal Liter per Minute NM3 Normal cubic Meter NM3 H Normal cubic Meter per Hour NM3 M Normal cubic Meter per Minute NPT National Pipe Thread PDA Personal...

Page 95: ...p 10 Mounting meter p 18 Orientation of meter Insertion type p 24 Password Level 1 p 48 Level 2 p 48 Programming p 48 Power Input Wiring p 30 Preventative Maintenance p 79 Product Description p 12 Programming Analog 4 20mA Output p 42 Alarm Output p 45 Changing values or strings p 41 Display Setup p 46 Filter value p 52 Flow cutoff p 51 Flow Parameters p 51 Flow and maximum pulse alarm p 43 High A...

Page 96: ...Definition of Terms Troubleshooting Tips Information Aa Indicates compliance with the WEEE Directive Please dispose of the product in accordance with local regulations and conventions Indicates compliance with the applicable European Union Directives for Safety and EMC Electromagnetic Compatibility Directive 2014 30 EU ...

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