Omron V680-D1KP52MT User Manual Download

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RFID System

V680 Series

Man. No.: Z262-E1-09A

Amplifier and Antennas

V680-HA63A
V680-HS51
V680-HS52

RF Tags

V680-D1KP52MT

V680-D1KP66T
V680-D1KP66MT

User's Manual for Amplifiers, Antennas, and RF Tags

(EEPROM)

V680-HS63

V680-D1KP66T-SP

V680-HS65
V680-H01-V2

V680-D1KP58HTN

V680-D1KP54T

V680-D1KP53M

V680-D1KP52M-BT11

V680-D1KP52M-BT01

Summary of Contents for V680-D1KP52MT

Page 1: ...s V680 HA63A V680 HS51 V680 HS52 RF Tags V680 D1KP52MT V680 D1KP66T V680 D1KP66MT User s Manual for Amplifiers Antennas and RF Tags EEPROM V680 HS63 V680 D1KP66T SP V680 HS65 V680 H01 V2 V680 D1KP58HT...

Page 2: ...observe the following items when using the RFID System Allow the RFID System to be installed and operated only by qualified specialist with a sufficient knowledge of electrical systems Read and under...

Page 3: ...ance Communications Specifications Installation Chemical Resistance RFID System V680 HA63A Amplifier V680 HS51 Antenna V680 HS52 Antenna V680 HS63 Antenna V680 HS65 Antenna V680 H01 V2 Antenna V680 D1...

Page 4: ...mply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document N...

Page 5: ...ter setting Switch 7 If an error is detected in any Product immediately stop operation and turn OFF the power supply Consult with an OMRON representative 8 Dispose of the Products as industrial waste...

Page 6: ...t use non waterproof Products in an environment where mist is present Do not expose the Products to chemicals that adversely affect the Product materials When mounting the Products tighten the screws...

Page 7: ...ill dissolve the resin materials and case coating 5 Combination of the Amplifier With the amplifierV680 HA63A use only the RF tags of V680 D1KP52MT V680 D1KP52M BT01 V680 D1KP52M BT11 V680 D1KP53M V68...

Page 8: ...ymbols RFID System User s Manual Introduction Meanings of Symbols Indicates particularly important points related to a function including precautions and application advice Indicates page numbers cont...

Page 9: ...tions and Performance 13 Antennas with Separate Amplifier 14 Antennas with Built in Amplifier 21 Amplifier 26 RF Tags 29 Section 3 Communications Specifications 45 Communications Distances 46 Communic...

Page 10: ...8 RFID System User s Manual Introduction Introduction MEMO...

Page 11: ...Section 1 Product Overview 9 RFID System User s Manual Section 1 Product Overview Features 10 Product Configuration 11...

Page 12: ...Error Detection A bi directional 16 bit CRC Cyclic Redundancy Check has been added as the error detection method for wire transmissions between ID Controllers and Antennas and for wireless transmissi...

Page 13: ...se the V680 D1KP52MT V680 D1KP52M BT01 V680 D1KP52M BT11 V680 D1KP53M V680 D1KP54T V680 D1KP66T V680 D1KP66MT C680 D1KP66T SP and V680 D1KP58HTN RF Tags in combination with only the V680 HA63A Amplifi...

Page 14: ...485 V680 H01 V2 Always use the specified Cable to connect a V680 H01 V2 Antenna The V680 H01 V2 Antenna cannot be connected without using the specified Cable Host device Programmable Controller SYSMAC...

Page 15: ...tion 2 Specifications and Performance 13 RFID System User s Manual Section 2 Specifications and Performance Antennas with Separate Amplifier 14 Antennas with Built in Amplifier 21 Amplifier 26 RF Tags...

Page 16: ...ance equivalent to IP67g according to the former JEM standard Note The connectors are not waterproof Dielectric strength 10 to 2 000 Hz 1 5 mm double amplitude acceleration 150 m s2 10 sweeps in each...

Page 17: ...connector specifications are IP67 and IP65 IEC60529 IP67 IEC60529 Oil resistance equivalent to IP67g according to the former JEM standard Note The connectors are not waterproof Dielectric strength 10...

Page 18: ...8 dia 35 dia 22 5 dia Mounting Hole Dimensions Two toothed washers Two lock nuts M22 1 Operation indicator Insulation cover 50 30 16 5 dia Coaxial cable 5 3 dia standard length 2 m Insulation cover 39...

Page 19: ...dard Note The connector specifications are IP67 and IP65 IEC60529 IP67 IEC60529 Oil resistance equivalent to IP67g according to the former JEM standard Note The connectors are not waterproof Vibration...

Page 20: ...63 R Antenna 23 5 5 40 28 0 1 53 27 6 11 Unit mm Operation indicator Note Mounting Hole Dimensions Coil center Two M4 or 4 5 dia holes 50 30 16 5 dia Coaxial cable 5 3 dia standard length 2 m Insulati...

Page 21: ...er JEM standard Note The connector specifications are IP67 and IP65 IEC 60529 IP67 IEC60529 Oil resistance equivalent to IP67g according to the former JEM standard Note The connectors are not waterpro...

Page 22: ...V680 HS65 R 39 5 16 5 dia 14 5 dia Unit mm 50 30 16 5 dia Coaxial cable 5 3 dia standard length 2 m Insulation cover Connector Ferrite core Operation indicator 30 20 11 14 10 10 Bushing 50 25 100 90...

Page 23: ...ngth 1 000 VAC 50 60 Hz for 1 min between connector terminals and the rear plate Degree of protection IP63 IEC60529 Mounting direction Communications surface facing up Dielectric strength 10 to 150 Hz...

Page 24: ...tch protection Cover 50 6 30 38 142 5 235 250 7 5 500 0 45 50 17 14 64 8 20 dia 200 185 Four 5 dia holes Mounting Holes Ferrite Core Connector Vinyl Insulated Round Cord 5 8 dia 41 0 16 dia 2 Cores 17...

Page 25: ...it when in V680 CA1D CA2D Controller connection mode SW1 1 setting ON TAG TYPE Yellow Lit when in V680 D KF RF Tag mode SW1 2 setting ON LV6 7D Yellow Maintenance Mode Lit at distance or speed level 6...

Page 26: ...AM RF Tags OFF SW1 3 Reserved by System Always set this Switch to OFF SW1 4 Reserved by System Always set this Switch to OFF Note Only when the V680 D1KP58HTN is used it is possible to connect it with...

Page 27: ...en terminals and sheath Dielectric strength 500 VAC 1 min Item Model V700 A40 W 2M V700 A40 W 5M V700 A40 W 10M V700 A40 W 20M V700 A40 W 30M Length L1 Approx 2m Approx 5 m Approx 10m Approx 20 m Appr...

Page 28: ...0 IEC 60529 When V680 HS51 V680 HS52 R V680 HS63 R and V680 HS65 R is connected Dielectric strength 10 to 500 Hz 1 5 mm double amplitude acceleration 100 m s2 10 sweeps in each of 3 axis directions up...

Page 29: ...R Red Lit when an error occurs in communications with a RF Tag in Normal Communications Mode LV6 7D Yellow Maintenance Mode Lit at distance or speed level 6 Normal Communications Mode Lit when a write...

Page 30: ...00 A43 V700 A44 Number of conductors 10 Insulation resistance 5 M min at 500 VDC between terminals and sheath Dielectric strength 500 VAC 1 min Item Model V700 A43 V700 A44 Length L1 Approx 10m Approx...

Page 31: ...res Item Model V680 D1KP52MT Memory capacity 1 000 bytes user area Memory type EEPROM Data Retention 10 years after writing 85 C or less 0 5 years after writing 85 C to 125 C Total data retention at h...

Page 32: ...ation for RF Tags that reached the end of their life after testing under the following test conditions LTPD Lot tolerance percent defective The lower limit of the malfunction rate for lots to be consi...

Page 33: ...C is 10 hours See note Write Endurance 100 000 times per block 25 C Ambient operating temperature when communicating 25 to 85 C with no icing Ambient storage temperature with data retention 40 to 125...

Page 34: ...125 C is 10 hours See note Write Endurance 100 000 times per block 25 C Ambient operating temperature when communicating 25 to 85 C with no icing Ambient storage temperature with data retention 40 to...

Page 35: ...C Write Endurance 100 000 times per block 25 C Ambient operating temperature when communicating 25 to 85 C with no icing Ambient storage temperature with data retention 40 to 125 C with no icing Ambi...

Page 36: ...OM Data Retention 10 years after writing 85 C or less 0 5 years after writing 85 C to 125 C Total data retention at high temperatures exceeding 125 C is 10 hours See note Write Endurance 100 000 times...

Page 37: ...d of their life after testing under the following test conditions LTPD Lot tolerance percent defective The lower limit of the malfunction rate for lots to be considered unacceptable during reliability...

Page 38: ...D1KP66T V680 D1KP66MT Memory capacity 1 000 bytes user area Memory type EEPROM Data Retention 10 years after writing 85 C or less 0 5 years after writing 85 C to 125 C Total data retention at high te...

Page 39: ...s LTPD Lot tolerance percent defective The lower limit of the malfunction rate for lots to be considered unacceptable during reliability testing Heat cycle 10 C 150 C 30 minutes each for 1 000 cycles...

Page 40: ...ature when not communicating 40 to110 C with no icing Ambient storage temperature 40 to 110 C with no icing Ambient operating humidity 35 to 95 Degree of protection IP67 Vibration resistance 10 to 2 0...

Page 41: ...ck 25 C Ambient operating temperature 25 to 85 C with no icing Ambient storage temperature 40 to 250 C with no icing Data retention 40 to 125 C Ambient operating humidity 35 to 95 Degree of protection...

Page 42: ...cess repeat and selective can not be used Accumulated time Resetting the data retention time When using the RF Tag addresses 0010Hex to 0015Hex 1 Reading data from the RF tag addresses 0010Hex to 0015...

Page 43: ...ler s setting Please set the latest ID controller to the CA1D mode and use it when the latest ID controller is used together with the old model ID controller Model V680 CA1D CA2D Note The latest ID co...

Page 44: ...uding 0000H to 0003H the Write Protec tion Setting Area The access to the memory is executed at every block 1 block is 8 bytes 8 addresses The communication between RF Tag and the antenna of the V680...

Page 45: ...Area words allocated to the C 1W V680C ID Sensor Unit Refer to the V680 Series User s Manual Cat No Z249 for details Setting the Write Protection Function Write protection is set in RF Tag addresses 0...

Page 46: ...protection function is a function of the V680 CA5D V Controller and the C 1W V680C ID Sensor Unit It is not supported by reader writer units from other manufacturers Address Bit 7 6 5 4 3 2 1 0 0000H...

Page 47: ...Section 3 Communications Specifications 45 RFID System User s Manual Section 3 Communications Specifications Communications Distances 46 Communication Time Reference 60...

Page 48: ...3 0 mm Axis offset 2 mm V680 HS52 V680 D1KP52MT Read 0 to 9 0 mm Axis offset 2 mm Write 0 to 8 5 mm Axis offset 2 mm V680 HS52 V680 D1KP52MT embedded in metal steel Read 0 to 4 5 mm Axis offset 2 mm W...

Page 49: ...heck carefully when installing the system 20 30 10 Y 40 30 20 10 10 20 30 X 0 20 30 10 Y 40 30 20 10 10 20 30 X 0 20 30 10 Y 40 30 20 10 10 20 30 X 0 20 30 10 Y 40 30 20 10 10 20 30 X 0 20 30 10 Y 40...

Page 50: ...Axis offset 2 mm Write 0 5 to 2 0 mm Axis offset 2 mm V680 HS52 V680 D1KP52M BT01 D1KP52M BT11 Read 0 to 3 0 mm Axis offset 2 mm Write 0 to 2 5 mm Axis offset 2 mm V680 HS51 V680 D1KP52M BT01 Metalli...

Page 51: ...embedded in metal steel Read 0 5 to 3 5 mm Axis offset 2 Write 0 5 to 3 0 mm Axis offset 2 V680 HS52 V680 D1KP53M Read 0 to 9 0 mm Axis offset 2 mm Write 0 to 8 5 mm Axis offset 2 mm V680 D1KP53M embe...

Page 52: ...t temperature surrounding metals and noise Be sure to check carefully when installing the system 20 30 10 Y 40 30 20 10 10 20 30 X 0 20 30 10 Y 40 30 20 10 10 20 30 X 0 20 30 10 Y 40 30 20 10 10 20 30...

Page 53: ...3 V680 D1KP54T Read 0 to 24 0 mm Axis offset 10 mm Write 0 to 20 0 mm Axis offset 10 mm V680 HS65 V680 D1KP54T Read 0 to 33 0 mm Axis offset 10 mm Write 0 to 28 0 mm Axis offset 10 mm V680 HS63 V680 D...

Page 54: ...ns area depends on the type of RF Tags used the ambient temperature surrounding metals and noise Be sure to check carefully when installing the system 20 30 10 Y 40 30 20 10 10 20 30 X 0 20 30 10 Y 40...

Page 55: ...mm V680 HS65 V680 D1KP66T Read 0 to 47 0 mm Axis offset 10 mm Write 0 to 42 0 mm Axis offset 10 mm V680 H01 V2 V680 D1KP66T Read 0 to 100 0 mm Axis offset 10 mm Write 0 to 100 0 mm Axis offset 10 mm...

Page 56: ...rature surrounding metals and noise Be sure to check carefully when installing the system 40 60 80 20 100 Y 100 80 60 40 20 0 20 40 60 80 X 50 100 150 200 Y 250 200 150 100 50 0 50 100 150 200 X 40 60...

Page 57: ...xis offset 2 mm Write 0 to 14 0 mm Axis offset 2 mm V680 HS63 V680 D1KP66MT with metal on back surface steel Read 0 to 25 0 mm Axis offset 10 mm Write 0 to 20 0 mm Axis offset 10 mm V680 HS65 V680 D1K...

Page 58: ...mperature surrounding metals and noise Be sure to check carefully when installing the system 40 60 80 20 100 Y 100 80 60 40 20 0 20 40 60 80 X 40 60 80 20 100 Y 100 80 60 40 20 0 20 40 60 80 X 20 30 1...

Page 59: ...S63 V680 D1KP66T SP Read 0 to 25 0 mm Axis offset 10 mm Write 0 to 20 0 mm Axis offset 10 mm V680 HS65 V680 D1KP66T SP Read 0 to 42 0 mm Axis offset 10 mm Write 0 to 37 0 mm Axis offset 10 mm V680 HS6...

Page 60: ...ends on the type of RF Tags used the ambient temperature surrounding metals and noise Be sure to check carefully when installing the system 40 60 80 20 100 Y 100 80 60 40 20 0 20 40 60 80 X 40 60 80 2...

Page 61: ...when installing the system Amplifier Antenna RF Tag Communications distance V680 H01 V2 V680 D1KP58HTN Read 0 to 150 0 mm Axis offset 10mm Write 0 to 150 0 mm Axis offset 10mm V680 HA63A V680 HS65 V6...

Page 62: ...ed setting Command Communications time N No of bytes processed Normal mode Read T 1 3 N 31 Write with verification T 2 1 N 58 Write without verification T 1 8 N 56 High speed mode See note Read T 1 0...

Page 63: ...en Y communications distance 20 mm Communications time T 1 3N 31 1 3 256 31 363 8 ms Accordingly the movement speed in this case will be as follows Note 1 The distance travelled in the communications...

Page 64: ...62 Section 3 Communication Time Reference RFID System User s Manual Section 3 Communications Specifications MEMO...

Page 65: ...Section 4 Installation 63 RFID System User s Manual Section 4 Installation Installing Antennas 64 Mounting Amplifiers 73 Installing RF Tags 75...

Page 66: ...ded on both sides of the mounting material as shown in the diagram below When the Antenna is mounted to a metal object the communications distance will be reduced by approximately 10 compared with mou...

Page 67: ...llation V680 HS63 Installation from the Front Installation from the Back Insert the nuts that come with the Antenna into sections A Securely tighten screws to a maximum torque of 1 2 N m 28 0 2 40 27...

Page 68: ...g direction or the direction of access to the RF Tag but if the Antenna is to be installed near a device such as a conveyance belt make sure there is no danger of the Antenna being accidentally struck...

Page 69: ...vided fittings into the Antenna mounting holes and mount the Antenna with four M4 screws with spring washers and flat washers as shown below Securely tighten screws to a maximum torque of 1 2 N m 142...

Page 70: ...on the cable without sufficiently loosening the connection ring may cause the cable to be damaged or wire inside the cable may break 1 Align the key on the relay cable connector with the key slot on t...

Page 71: ...Antenna Surrounding metal steel 40mm min R18 min Do not bend the cable into a curve tighter than 18 mm in radius If the metal around the Antenna reaches the coil surface the communications distance wi...

Page 72: ...If the space is less than 100 mm the read write distance will be greatly diminished In addition the height of metal casing must not exceed that of the Antenna V680 H01 V2 If the Antenna is mounted to...

Page 73: ...n the following diagrams V680 HS51 V680 HS52 V680 HS63 V680 HS65 80 mm min 80 mm min Installing the Antennas Facing Each Other Installing the Antennas in Parallel 120 mm min 100 mm min Installing the...

Page 74: ...rea do not overlap For details on the Antenna communications area refer to Communications Area Reference As a guide the following diagrams show the minimum distances required between two Antennas inst...

Page 75: ...f at least 10 mm i e at least two spacers and attach them securely 40 End Plate 10 mm min See note 2 Mounting hook See note 1 DIN Track Spacers A B PFP 100N2 PFP M PFP S Mounting hook End Plate Spacer...

Page 76: ...ctor Pulling the cable without releasing the lock may break or damage the cable Do not pull the Antenna connector over the power of 30 N The Antenna connector may be broken 1 Hold the Antenna connecto...

Page 77: ...a is used Differences in Surrounding Metals Communications distances are affected by the type of metal in back of or surrounding the RF Tag as shown in the following table The values for steel are set...

Page 78: ...and V680 D1KP52MT 0 1 5 10 15 V680 HS51 and V680 D1KP52MT Metal Steel 0 0 0 4 28 V680 HS52 and V680 D1KP52MT 0 0 0 2 6 V680 HS52 and V680 D1KP52MT Metal Steel 0 6 13 25 V680 HS63 and V680 D1KP52MT 0...

Page 79: ...s in the M10 V680 D1KP52M BT11 to the mounting holes in the M8 2 Secure by tightening the bolts of the RF Tag When mounting the RF Tag tighten the bolts to the following torques V680 D1KP52M BT01 24 5...

Page 80: ...in Communications Distance According to Angle of V680 D1KP52M BT01 D1KP52M BT11 Measurement Conditions RF Tag angle 0 10 20 30 40 V680 HS51 and V680 D1KP52M BT01 D1KP52M BT11 0 18 36 V680 HS52 and V68...

Page 81: ...Surrounding Metals Reference Communications distances are affected by the type of metal in back of or surrounding the RF Tag as shown in the following table Mutual Interference with RF Tags Reference...

Page 82: ...680 D1KP52MT Measurement Conditions RF Tag angle 0 10 20 30 40 V680 HS51 and V680 D1KP53M 0 1 5 10 15 V680 HS51 and V680 D1KP53M Metal on back Steel 0 0 0 4 28 V680 HS52 and V680 D1KP53M 0 0 0 2 6 V68...

Page 83: ...achment and tighten the screws to a torque of 0 3 to 0 5 N m Installation by adhesive Please select the adhesive matched to the bonded material And defend decided dosage and usage And confirm and use...

Page 84: ...HS65 V680 D1KP54T Communica tions distance 0 10 20 30 40 50 60 70 80 90 100 10 20 30 40 50 mm 0 10 20 30 40 50 60 70 80 90 100 10 20 30 40 50 mm X Y V680 D1KP54T Communica tions distance V680 HS52 No...

Page 85: ...RF Tag are mounted at an angle but the communications distance will be shortened The relation between the angle and the communications distance is shown below Percentage Drop in Communications Distan...

Page 86: ...distance from the RF Tag to the metal surface and the communications distance is shown below The Attachment is 10 mm thick and more than one Attachment can be stacked 25 0 2 25 0 2 Two M3 X Y M3 count...

Page 87: ...e Used When V680 H01 V2 are Used 0 10 20 30 40 50 60 70 80 90 100 10 20 30 40 50 mm V680 HS65 and V680 D1KP66T Distance to metal x The communications distance without metal is 100 X Y V680 HS65 V680 D...

Page 88: ...cations distance is shown below Percentage Drop in Communications Distance According to Angle of V680 D1KP66T Measurement Conditions RF Tag angle 0 10 20 30 40 V680 HS52 and V680 D1KP66T 0 1 2 4 7 V68...

Page 89: ...not exceed that of the RF Tag 25 0 2 25 0 2 Two M3 3 5 mm max Metal casing Embedded Metal casing Surface mounted V680 D1KP66MT V680 D1KP66MT 0 10 20 30 40 50 60 70 80 90 100 10 20 30 40 50 mm Metal c...

Page 90: ...will be shortened The relation between the angle and the communications distance is shown below Percentage Drop in Communications Distance According to Angle of V680 D1KP66MT Measurement Conditions R...

Page 91: ...tween the RF Tag and the metallic body versus the communications distance Mounting hole dimensions Two M5 80 0 2 Y V680 HS63 Communi cations distance X V680 D1KP66T SP Y Communi cations distance V680...

Page 92: ...tion 4 Installation Mutual Interference with RF Tag Reference To prevent malfunctioning due to mutual interference when using more than one RF Tag leave suffi cient space between them as shown in the...

Page 93: ...relation between the angle and the communications distance is shown below Percentage Drop in Communications Distance According to Angle of V680 D1KP66T SP Measurement Conditions RF Tag angle 0 10 20...

Page 94: ...80 Attachment when required 1 Mount the Attachment to the workpiece 2 Tighten the lock nut Use a tightening torque of 21 to 42 N m 3 Mount the RF Tag to the Attachment The RF Tag can be mounted in eit...

Page 95: ...is in the diagram indicates the distance between the RF Tag and the metal plate and the vertical axis indicates the relative communications distance at 100 without a metal plate i e the rate of reduct...

Page 96: ...g angle when installing the RF Tag As reference data the following dia gram shows the rate of reduction in communications distance according to the RF Tag angle The horizontal axis indicates the angle...

Page 97: ...Section 5 Chemical Resistance 95 RFID System User s Manual Section 5 Chemical Resistance Chemical Resistance of the Antennas 96 Chemical Resistance of RF Tags 97 Degree of Protection 101...

Page 98: ...Trichlene acetone xylene toluene gasoline creosol methylene chloride phenol cyclohexane aqua regia chromic acid sulfuric acid 90 RT methyl ethyl ketone aniline nitrobenzine monochlorobenzine pyridine...

Page 99: ...ua regia chromic acid sulfuric acid 90 RT nitric acid 60 RT ammonia solution acetone methylene chloride phenol PPS resin Epoxy resin Nitric acid 60 RT Sulfuric acid 10 RT nitric acid 10 RT hydrochlo r...

Page 100: ...mpera ture At 90 C Chemical At room tempera ture At 90 C Hydrochloric acid 37 A A Sodium hypochlorite A A 10 A A Phenol solution 5 A A Sulfuric acid 98 A B Glacial acetic acid A A 50 A A Acetic acid A...

Page 101: ...is exposed to trichloroacetic acid tri n butyl phosphate perchloroethylene carbon thtrachloride and other liquids which easily make resin surfaces wet at a high temperature it tends to increase its we...

Page 102: ...robenzene 210 90 100 0 3 Benzyl alcohol 205 93 99 0 3 Aniline 185 94 100 0 3 n butylamine 78 86 97 0 4 Ethylenediamine 117 96 100 0 1 Tetrahydrofuran 66 88 100 0 1 Benzaldehyde 179 90 99 0 5 Cyclohexa...

Page 103: ...on of any solid object such as a wire that is 2 5 mm or more in diameter 4 Protects against penetration of any solid object such as a wire that is 1 mm or more in diameter 5 Protects against penetrati...

Page 104: ...spray approaching at any angle towards the product Water is jet sprayed at any angle towards the product for 1 min per square meter for at least 3 min in total from the test machine 6 Protection again...

Page 105: ...103 RFID System User s Manual Section 5 Degree of Protection Section 5 Chemical Resistance MEMO...

Page 106: ...ards and made other minor corrections 03A June 2008 Added item for the overseas regulations and standards and made other minor corrections 04 November 2008 Added item for V680 H01 V2 Antenna V680 D1KP...

Page 107: ...3 5302 U S A Tel 1 847 843 7900 Fax 1 847 843 7787 Regional Headquarters OMRON EUROPE B V Wegalaan 67 69 2132 JD Hoofddorp The Netherlands Tel 31 2356 81 300 Fax 31 2356 81 388 Contact www ia omron co...

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