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Temperature Controllers

 E5CSZ

17

Precautions

 

!

CAUTION

Note: 1. A SELV circuit is one separated from the power supply with 

double insulation or reinforced insulation, that does not 
exceed 30 V r.m.s. and 42.4 V peak or 60 VDC.

2. A class 2 power supply is one tested and certified by UL as 

having the current and voltage of the secondary output 
restricted to specific levels.

Precautions for Safe Use

Be sure to observe the following precautions to prevent operation 
failure, malfunction, or adverse affects on the performance and 
functions of the product. Not doing so may occasionally result in 
unexpected events.

1. The product is designed for indoor use only. Do not use the 

product outdoors or in any of the following locations.

• Places directly subject to heat radiated from heating equipment.

• Places subject to splashing liquid or oil atmosphere.

• Places subject to direct sunlight.

• Places subject to dust or corrosive gas (in particular, sulfide gas 

and ammonia gas).

• Places subject to intense temperature change.

• Places subject to icing and condensation.

• Places subject to vibration and large shocks.

2. Use and store the product within the rated temperature and 

humidity ranges.
Group-mounting two or more Temperature Controllers, or 
mounting Temperature Controllers above each other may cause 
heat to build up inside the Temperature Controllers, which will 
shorten their service life. In such a case, use forced cooling by 
fans or other means of air ventilation to cool down the 
Temperature Controllers.

3. To allow heat to escape, do not block the area around the product. 

Do not block the ventilation holes on the product.

4. Use the specified size (M3.5, width of 7.2 mm or less) crimped 

terminals for wiring. To connect bare wires to the terminal block, 
use copper braided or solid wires with a gage of AWG24 to 
AWG18 (equal to a cross-sectional area of 0.205 to 0.832 mm

2

). 

(The stripping length is 5 to 6 mm.) Up to two wires of the same 
size and type, or two crimp terminals can be inserted into a single 
terminal.

5. Be sure to wire properly with correct polarity of terminals. Do not 

wire any of the I/O terminals incorrectly.

6. Do not wire the terminals that are not used.

7. The voltage output (control output) is not electrically isolated from 

the internal circuits. When using a grounded temperature sensor, 
do not connect any of the control output terminals to ground. 
Otherwise unwanted current paths will cause measurement 
errors.

8. To avoid inductive noise, keep the wiring for the Temperature 

Controller's terminal block away from power cables carrying high 
voltages or large currents. Also, do not wire power lines together 
with or parallel to Temperature Controller wiring. Using shielded 
cables and using separate conduits or ducts is recommended.
Attach a surge suppressor or noise filter to peripheral devices that 
generate noise (in particular, motors, transformers, solenoids, 
magnetic coils or other equipment that have an inductance 
component).
When a noise filter is used at the power supply, first check the 
voltage or current, and attach the noise filter as close as possible 
to the temperature controller.
Allow as much space as possible between the Temperature 
Controller and devices that generate powerful high frequencies 
(high-frequency welders, high-frequency sewing machines, etc.) 
or surge.

Do not touch the terminals while power is being supplied. 
Doing so may occasionally result in minor injury due to 
electric shock.

Do not allow pieces of metal, wire clippings, or fine 
metallic shavings or filings from installation to enter the 
product. Doing so may occasionally result in electric 
shock, fire, or malfunction.

Do not use the product where subject to flammable or 
explosive gas. Otherwise, minor injury from explosion 
may occasionally occur.

Never disassemble, modify, or repair the product or touch 
any of the internal parts. Minor electric shock, fire, or 
malfunction may occasionally occur.

CAUTION - Risk of Fire and Electric Shock

a) This product is UL listed as Open Type Process 

Control Equipment. It must be mounted in an 
enclosure that does not allow fire to escape externally.

b) More than one disconnect switch may be required to 

de-energize the equipment before servicing the 
product.

c)  Signal inputs are SELV, limited energy. (See note 1.)

d) Caution: To reduce the risk of fire or electric shock, do 

not interconnect the outputs of different Class 
2 circuits. (See note 2.)

If the output relays are used past their life expectancy, 
contact fusing or burning may occasionally occur. Always 
consider the application conditions and use the output 
relays within their rated load and electrical life 
expectancy. The life expectancy of output relays varies 
considerably with the output load and switching 
conditions.

Loose screws may occasionally result in fire. 
Tighten terminal screws to the specified torque of 0.74 to 
0.90 N·m.

Unexpected operation may result in equipment damage 
or accidents if the settings are not appropriate for the 
controlled system. Set the Temperature Controller as 
follows:

 Set the parameters of the Temperature Controller so 

that they are appropriate for the controlled system.

 Turn the power supply to the Temperature Controller 

OFF before changing any switch setting. Switch settings 
are read only when the power supply is turned ON.

 Make sure that the INIT switch in the control mode 

switches is turned OFF before operating the 
Temperature Controller.

A malfunction in the Temperature Controller may 
occasionally make control operations impossible or 
prevent alarm outputs, resulting in property damage. 
To maintain safety in the event of malfunction of the 
Temperature Controller, take appropriate safety 
measures, such as installing a monitoring device on a 
separate line.

Faulty terminal contact or decreased waterproofing 
capability may result in a fire or equipment malfunction. 
When inserting the Temperature Controller into the rear 
case after setting the switches, check the watertight 
packing and make sure that the top and bottom hooks are 
locked securely in place. 

Summary of Contents for E5CSZ

Page 1: ...del Number Legend Models with Terminal Blocks 1 Output type R Relay Q Voltage for driving SSR 2 Number of alarms Blank No alarm 1 1 alarm 3 Input type T Thermocouple platinum resistance thermometer multi input 4 Power supply voltage Blank 100 to 240 VAC D 24 VAC VDC 5 Case color Blank Light gray B Black Note A functional explanation is provided here for illustration but models are not necessarily ...

Page 2: ...ption 5 VA 3 VA 2 W Sensor input Multi input thermocouple platinum resistance thermometer type K J L Pt100 Control output Relay output SPST NO 250 VAC 3A resistive load Voltage output for driving the SSR 12 VDC 21 mA with short circuit protection circuit Control method ON OFF or 2 PID with auto tuning Alarm output SPST NO 250 VAC 1A resistive load Setting method Digital setting using front panel k...

Page 3: ...rrent carrying terminals of different polarity Vibration resistance Malfunction 10 to 55 Hz 20 m s2 for 10 min each in X Y and Z directions Destruction 10 to 55 Hz 0 75 mm single amplitude for 2 hr each in X Y and Z directions Shock resistance Malfunction 100 m s2 min 3 times each in 6 directions Destruction 300 m s2 min 3 times each in 6 directions Life expectancy Electrical 100 000 operations mi...

Page 4: ...etting 0 199 9 199 9 0 0 0 0 99 99 99 Setting number 0 1 2 3 4 Minimum setting unit 1 C 0 1 C 1 C 0 1 C 1 C Input Pt100 Temperature range selected using switch 1 000 900 800 700 600 500 400 300 200 100 0 100 850 400 Default setting 0 199 9 200 99 0 0 0 0 99 99 Setting number 0 1 2 3 4 Minimum setting unit 1 C 0 1 C 1 C The shaded value indicates the default setting status Do not set the temperatur...

Page 5: ...polarity 3 The number of alarm outputs none or 1 depends on the model Nomenclature E5CSZ Models with Terminal Blocks 8 9 10 7 6 3 4 5 2 1 1 2 1 2 3 4 5 12 VDC 21 mA Alarm output Alarm output 1 See note 3 Relay output models Voltage output models See note 1 Thermocouple platinum resistance thermometer multi input 100 to 240 VAC 50 60 Hz 24 VAC VDC See note 2 A B B Thermocouple input Relay output Vo...

Page 6: ...cator lights when the setting temperature is being displayed The ALM indicator lights when the alarm value is being displayed PV SP Alarm Value Input Shift Display Alarm indicator ALM1 Alarm 1 Lights when the alarm 1 output is ON Up Key Pressing the Up Key increases the SP alarm value display Keeping the Up Key pressed continues to increase the display value When the internal protect switch is ON ...

Page 7: ...ove 1 999 will be displayed as 2 If unit is changed to 1 degree when the SP and alarm value for the temperature range are displayed in 0 1 units from 0 0 to 199 9 or 0 0 to 99 9 the values will be multiplied by 10 e g 0 5 becomes 5 If the unit is changed in the reverse direction the values will be divided by 10 After changing the range set the SP and alarm value again Input K J L SP range 1 700 1 ...

Page 8: ...ct operation cooling ON Reverse operation heating OFF Input shift display Enabled ON Disabled OFF Tempera ture Sensor selection Multi input thermo couple platinum resistance thermome ter Platinum resis tance thermom eter input ON Thermo couple input OFF Temper ature unit F ON C OFF 6 5 4 3 2 1 ON 6 5 4 3 2 1 ON Set value Alarm type Alarm output operation 0 9 Alarm function OFF OFF 1 Upper and lowe...

Page 9: ... 1 ON 0 100 SP Output level 6 5 4 3 2 1 ON 0 100 SP Output level ST Self tuning Features ST self tuning is a function that finds PID constants by using step response tuning SRT when Controller operation begins or when the set point is changed Once the PID constants have been calculated ST is not executed when the next control operation is started as long as the set point remains unchanged When the...

Page 10: ...ut the shift value is enabled To disable input shift set the input shift value to h0 The shift range depends on the setting unit 5 Protect Switch When the protect switch is ON Up Key and Down Key operations are prohibited to prevent setting mistakes 6 5 4 3 2 1 ON Multi input Thermocouple Platinum Resistance Thermometer Control mode switch 5 OFF Multi input Thermocouple Platinum Resistance Thermom...

Page 11: ...tally Mounting the E5CSZ 1 Insert the E5CSZ into the mounting hole in the panel 2 Push the adapter from the terminals up to the panel and temporarily fasten the E5CSZ 3 Tighten the two fastening screws on the adapter Alternately tighten the two screws little by little to maintain a balance Tighten the screws to a torque of 0 29 to 0 39 N m Tightening screw Tightening screw Adapter Panel ...

Page 12: ...yed as fff The process value is higher than the control temperature range overflow Heating control reverse operation OFF Cooling control direct operation ON PV displayed as The process value is lower than the control temperature range underflow Heating control reverse operation ON Cooling control direct operation OFF fff flashing Multi input Thermocouple platinum resistance thermometer models The ...

Page 13: ...tened from 100 mm to 76 mm Previous model E5CSZ Classification Symbol Meaning Classification Symbol Meaning 1 Control output R Q Relay SPDT single pole double throw Voltage 1 Control output R Q Relay SPST NO single pole single throw normally open Voltage 2 Alarm output 1 One alarm 2 Alarm output Blank 1 No alarms One alarm 3 Input type KJ P Thermocouple K J Platinum resistance thermometer Pt100 JP...

Page 14: ...ance thermometer 100 to 240 VAC 50 60 Hz 24 VAC VDC A B B Thermocouple input Relay output Voltage output Platinum resistance thermometer input 6 5 4 3 2 1 ON Function selection 1 2 3 4 5 6 ON OFF PID PID control ON ON OFF control OFF Control period 2 s ON 20 s OFF Direct reverse opera tion Direct operation cooling ON Reverse operation heating OFF 6 5 4 3 2 1 ON Function selection 1 2 3 4 5 6 ON OF...

Page 15: ... upper limit X SP X ON OFF SP X ON OFF X SP ON OFF X SP X ON OFF X SP X ON OFF X SP ON OFF X SP ON OFF 0 Y ON OFF Function selection 5 6 Temperature Range KJ J 0 to 300 C ON ON K 0 to 999 C OFF ON K 0 to 500 C ON OFF K 0 to 300 C OFF OFF P ON ON Pt100 0 to 300 C OFF ON Pt100 0 0 to 99 0 C ON OFF Pt100 0 0 to 50 0 C OFF OFF 0 1 2 3 4 5 6 7 8 9 Set value Temperature Range 0 Control Mode Switch 5 OFF...

Page 16: ...fective protection against water droplets Terminal Cover Panel Cutout Dimensions E5CSZ 44 8 44 8 84 78 6 48 48 60 min L 48 N 2 5 1 0 Mounting side by side group mounting of N Controllers 45 0 6 0 45 0 6 0 45 0 6 0 L z z E5CSZ Tightening screws 48 76 5 7 5 Adapter for flush mounting Panel Y92F 30 Adapter for flush mounting 58 E5CSZ E5CSZ Adapter for Flush Mounting Provided Note 1 The recommended pa...

Page 17: ...uipment that have an inductance component When a noise filter is used at the power supply first check the voltage or current and attach the noise filter as close as possible to the temperature controller Allow as much space as possible between the Temperature Controller and devices that generate powerful high frequencies high frequency welders high frequency sewing machines etc or surge Do not tou...

Page 18: ...ply shock to them When inserting the Temperature Controller do not allow the electronic components to come into contact with the case 20 Static electricity may damage internal components Always touch grounded metal to discharge any static electricity before handling the Temperature Controller When drawing out the Temperature Controller from the case do not touch the electronic components or patter...

Page 19: ...Temperature Controllers E5CSZ 19 ...

Page 20: ...ice of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR Application Considerations SUITABILITY FOR USE OMRON shall no...

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