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18

Temperature Controllers 

E5CSZ

9. Use the product within the rated load and power supply.

10.Use a switch, relay, or other contact so that the power supply 

voltage reaches the rated voltage within 2 seconds. If the applied 
voltage is increased gradually, the power supply may not be reset 
or malfunctions may occur.

11.When using PID operation (self-tuning), turn ON the power supply 

to the load (e.g., heater) at the same time or before turning the 
power supply to the Temperature Controller ON. If power is turned 
ON for the Temperature Controller before turning ON power 
supply to the load, self-tuning will not be performed properly and 
optimum control will not be achieved.

12.Design the system (e.g., control panel) to allow for the 2 seconds 

of delay required for the Temperature Controller's output to 
stabilize after the power is turned ON.

13.A switch or circuit breaker should be provided close to this unit. 

The switch or circuit breaker should be within easy reach of the 
operator, and must be marked as a disconnecting means for this 
unit.

14.Approximately 30 minutes is required for the correct temperature 

to be displayed after turning the power supply to the Temperature 
Controller ON. Turn the power supply ON at least 30 minutes prior 
to starting control operations.

15.Be sure that the platinum resistance thermometer type and the 

input type set on the Temperature Controller are the same.

16.When extending the thermocouple lead wires, always use 

compensating conductors suitable for the type of thermocouple. 
Do not extend the lead wires on a platinum resistance 
thermometer. Use only low-resistance wire (5 

 max. per line) for 

lead wires and make sure that the resistance is the same for all 
three wires.

17.When drawing out the Temperature Controller from the case, do 

not apply force that would deform or alter the Temperature 
Controller.

18.When drawing out the Temperature Controller from the case to 

replace the Temperature Controller, check the status of the 
terminals. If corroded terminals are used, contact faults with the 
terminals may cause the temperature inside the Temperature 
Controller to increase, possibly resulting in fire. If the terminals 
are corroded, replace the rear case as well.

19.When drawing out the Temperature Controller from the case, turn 

the power supply OFF first, and absolutely do not touch the 
terminals or electronic components or apply shock to them. When 
inserting the Temperature Controller, do not allow the electronic 
components to come into contact with the case.

20.Static electricity may damage internal components. Always touch 

grounded metal to discharge any static electricity before handling 
the Temperature Controller. When drawing out the Temperature 
Controller from the case, do not touch the electronic components 
or patterns on the board with your hand. Hold the Temperature 
Controller by the edge of the front panel when handling it.

21.Do not use paint thinner or similar chemical to clean with. Use 

standard grade alcohol.

22.Use tools when separating parts for disposal. Contact with the 

sharp internal parts may cause injury.

Precautions for Correct Use

Service Life

Use the Temperature Controller within the following temperature and 
humidity ranges: 

Temperature: 

10 to 55

°

C (with no icing or condensation)

Humidity: 

25% to 85%

If the Controller is installed inside a control board, the ambient 
temperature must be kept to under 55

°

C, including the temperature 

around the Controller.

The service life of electronic devices like Temperature Controllers is 
determined not only by the number of times the relay is switched but 
also by the service life of internal electronic components. Component 
service life is affected by the ambient temperature: the higher the 
temperature, the shorter the service life and, the lower the 
temperature, the longer the service life. Therefore, the service life 
can be extended by lowering the temperature of the Temperature 
Controller.

When two or more Temperature Controllers are mounted horizontally 
close to each other or vertically next to one another, the internal 
temperature will increase due to heat radiated by the Temperature 
Controllers and the service life will decrease. In such a case, use 
forced cooling by fans or other means of air ventilation to cool down 
the Temperature Controllers. When providing forced cooling, 
however, be careful not to cool down the terminals sections alone to 
avoid measurement errors.

Measurement Accuracy

When extending or connecting the thermocouple lead wire, be sure 
to use compensating wires that match the thermocouple type. Do not 
extend the lead wire of the platinum resistance thermometer. If the 
lead wire of the platinum resistance thermometer must be extended, 
be sure to use wires that have low resistance and keep the 
resistance of the three lead wires the same.

Mount the Temperature Controller so that it is horizontally level.

If the measurement accuracy is low, check whether the input shift 
has been set correctly.

Summary of Contents for E5CSZ

Page 1: ...del Number Legend Models with Terminal Blocks 1 Output type R Relay Q Voltage for driving SSR 2 Number of alarms Blank No alarm 1 1 alarm 3 Input type T Thermocouple platinum resistance thermometer multi input 4 Power supply voltage Blank 100 to 240 VAC D 24 VAC VDC 5 Case color Blank Light gray B Black Note A functional explanation is provided here for illustration but models are not necessarily ...

Page 2: ...ption 5 VA 3 VA 2 W Sensor input Multi input thermocouple platinum resistance thermometer type K J L Pt100 Control output Relay output SPST NO 250 VAC 3A resistive load Voltage output for driving the SSR 12 VDC 21 mA with short circuit protection circuit Control method ON OFF or 2 PID with auto tuning Alarm output SPST NO 250 VAC 1A resistive load Setting method Digital setting using front panel k...

Page 3: ...rrent carrying terminals of different polarity Vibration resistance Malfunction 10 to 55 Hz 20 m s2 for 10 min each in X Y and Z directions Destruction 10 to 55 Hz 0 75 mm single amplitude for 2 hr each in X Y and Z directions Shock resistance Malfunction 100 m s2 min 3 times each in 6 directions Destruction 300 m s2 min 3 times each in 6 directions Life expectancy Electrical 100 000 operations mi...

Page 4: ...etting 0 199 9 199 9 0 0 0 0 99 99 99 Setting number 0 1 2 3 4 Minimum setting unit 1 C 0 1 C 1 C 0 1 C 1 C Input Pt100 Temperature range selected using switch 1 000 900 800 700 600 500 400 300 200 100 0 100 850 400 Default setting 0 199 9 200 99 0 0 0 0 99 99 Setting number 0 1 2 3 4 Minimum setting unit 1 C 0 1 C 1 C The shaded value indicates the default setting status Do not set the temperatur...

Page 5: ...polarity 3 The number of alarm outputs none or 1 depends on the model Nomenclature E5CSZ Models with Terminal Blocks 8 9 10 7 6 3 4 5 2 1 1 2 1 2 3 4 5 12 VDC 21 mA Alarm output Alarm output 1 See note 3 Relay output models Voltage output models See note 1 Thermocouple platinum resistance thermometer multi input 100 to 240 VAC 50 60 Hz 24 VAC VDC See note 2 A B B Thermocouple input Relay output Vo...

Page 6: ...cator lights when the setting temperature is being displayed The ALM indicator lights when the alarm value is being displayed PV SP Alarm Value Input Shift Display Alarm indicator ALM1 Alarm 1 Lights when the alarm 1 output is ON Up Key Pressing the Up Key increases the SP alarm value display Keeping the Up Key pressed continues to increase the display value When the internal protect switch is ON ...

Page 7: ...ove 1 999 will be displayed as 2 If unit is changed to 1 degree when the SP and alarm value for the temperature range are displayed in 0 1 units from 0 0 to 199 9 or 0 0 to 99 9 the values will be multiplied by 10 e g 0 5 becomes 5 If the unit is changed in the reverse direction the values will be divided by 10 After changing the range set the SP and alarm value again Input K J L SP range 1 700 1 ...

Page 8: ...ct operation cooling ON Reverse operation heating OFF Input shift display Enabled ON Disabled OFF Tempera ture Sensor selection Multi input thermo couple platinum resistance thermome ter Platinum resis tance thermom eter input ON Thermo couple input OFF Temper ature unit F ON C OFF 6 5 4 3 2 1 ON 6 5 4 3 2 1 ON Set value Alarm type Alarm output operation 0 9 Alarm function OFF OFF 1 Upper and lowe...

Page 9: ... 1 ON 0 100 SP Output level 6 5 4 3 2 1 ON 0 100 SP Output level ST Self tuning Features ST self tuning is a function that finds PID constants by using step response tuning SRT when Controller operation begins or when the set point is changed Once the PID constants have been calculated ST is not executed when the next control operation is started as long as the set point remains unchanged When the...

Page 10: ...ut the shift value is enabled To disable input shift set the input shift value to h0 The shift range depends on the setting unit 5 Protect Switch When the protect switch is ON Up Key and Down Key operations are prohibited to prevent setting mistakes 6 5 4 3 2 1 ON Multi input Thermocouple Platinum Resistance Thermometer Control mode switch 5 OFF Multi input Thermocouple Platinum Resistance Thermom...

Page 11: ...tally Mounting the E5CSZ 1 Insert the E5CSZ into the mounting hole in the panel 2 Push the adapter from the terminals up to the panel and temporarily fasten the E5CSZ 3 Tighten the two fastening screws on the adapter Alternately tighten the two screws little by little to maintain a balance Tighten the screws to a torque of 0 29 to 0 39 N m Tightening screw Tightening screw Adapter Panel ...

Page 12: ...yed as fff The process value is higher than the control temperature range overflow Heating control reverse operation OFF Cooling control direct operation ON PV displayed as The process value is lower than the control temperature range underflow Heating control reverse operation ON Cooling control direct operation OFF fff flashing Multi input Thermocouple platinum resistance thermometer models The ...

Page 13: ...tened from 100 mm to 76 mm Previous model E5CSZ Classification Symbol Meaning Classification Symbol Meaning 1 Control output R Q Relay SPDT single pole double throw Voltage 1 Control output R Q Relay SPST NO single pole single throw normally open Voltage 2 Alarm output 1 One alarm 2 Alarm output Blank 1 No alarms One alarm 3 Input type KJ P Thermocouple K J Platinum resistance thermometer Pt100 JP...

Page 14: ...ance thermometer 100 to 240 VAC 50 60 Hz 24 VAC VDC A B B Thermocouple input Relay output Voltage output Platinum resistance thermometer input 6 5 4 3 2 1 ON Function selection 1 2 3 4 5 6 ON OFF PID PID control ON ON OFF control OFF Control period 2 s ON 20 s OFF Direct reverse opera tion Direct operation cooling ON Reverse operation heating OFF 6 5 4 3 2 1 ON Function selection 1 2 3 4 5 6 ON OF...

Page 15: ... upper limit X SP X ON OFF SP X ON OFF X SP ON OFF X SP X ON OFF X SP X ON OFF X SP ON OFF X SP ON OFF 0 Y ON OFF Function selection 5 6 Temperature Range KJ J 0 to 300 C ON ON K 0 to 999 C OFF ON K 0 to 500 C ON OFF K 0 to 300 C OFF OFF P ON ON Pt100 0 to 300 C OFF ON Pt100 0 0 to 99 0 C ON OFF Pt100 0 0 to 50 0 C OFF OFF 0 1 2 3 4 5 6 7 8 9 Set value Temperature Range 0 Control Mode Switch 5 OFF...

Page 16: ...fective protection against water droplets Terminal Cover Panel Cutout Dimensions E5CSZ 44 8 44 8 84 78 6 48 48 60 min L 48 N 2 5 1 0 Mounting side by side group mounting of N Controllers 45 0 6 0 45 0 6 0 45 0 6 0 L z z E5CSZ Tightening screws 48 76 5 7 5 Adapter for flush mounting Panel Y92F 30 Adapter for flush mounting 58 E5CSZ E5CSZ Adapter for Flush Mounting Provided Note 1 The recommended pa...

Page 17: ...uipment that have an inductance component When a noise filter is used at the power supply first check the voltage or current and attach the noise filter as close as possible to the temperature controller Allow as much space as possible between the Temperature Controller and devices that generate powerful high frequencies high frequency welders high frequency sewing machines etc or surge Do not tou...

Page 18: ...ply shock to them When inserting the Temperature Controller do not allow the electronic components to come into contact with the case 20 Static electricity may damage internal components Always touch grounded metal to discharge any static electricity before handling the Temperature Controller When drawing out the Temperature Controller from the case do not touch the electronic components or patter...

Page 19: ...Temperature Controllers E5CSZ 19 ...

Page 20: ...ice of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR Application Considerations SUITABILITY FOR USE OMRON shall no...

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