AUMA PROFOX PF-M100X Manual Download

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Multi-turn actuators

PROFOX

PF-M25X – PF-M100X

Assembly and commissioning

Operation instructions

Summary of Contents for PROFOX PF-M100X

Page 1: ...Control Parallel Profibus DP Modbus RTU Multi turn actuators PROFOX PF M25X PF M100X Assembly and commissioning Operation instructions ...

Page 2: ...mbly 13 5 1 Mounting position 13 5 2 Fit ball handle to handwheel 13 5 3 Mount actuator to valve 13 5 3 1 Overview on coupling variants 14 5 3 2 Mount actuator with coupling 17 6 Electrical connection 17 6 1 Basic information 18 6 2 Open terminal compartment 19 6 3 Cable connection 22 6 4 Close terminal compartment 22 6 5 External earth connection 24 7 Commissioning 24 7 1 End position setting via...

Page 3: ...ndications 40 11 Thermal fuse 41 12 Servicing and maintenance 44 13 Disposal and recycling 45 14 Technical data 45 14 1 Technical data Multi turn actuators with integral controls for open close and modulating duty 49 15 Spare parts 49 15 1 Multi turn actuators PF M25 PF M100 53 Index 3 PF M25X PF M100X Parallel Table of contents ...

Page 4: ...ropagating brush discharges This also applies to fireproof coatings or covers available as an option Any kind of charge generating processes on the handwheel must be excluded e g only wipe with a damp cloth as they can lead to ignitable electrostatic discharges Ignition dangers Gearboxes were subjected to an ignition hazard assessment in compliance with the currently applicable standard according ...

Page 5: ...otection Potentially explosive areas of zones 0 and 20 Potentially explosive areas of group I mining Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use Observance of these operation instructions is considered as part of the device s designated use Information These operation instructions are only valid for the clockwise closing standard ...

Page 6: ...DANGER indicates the level of hazard 1 4 References and symbols The following references and symbols are used in these instructions Information The term Information preceding the text indicates important notes and information Symbol for CLOSED valve closed Symbol for OPEN valve open Via the menu to parameter Describes the menu path of AUMA Assistant App or the AUMA CDT software to the parameter pr...

Page 7: ...d operational behaviour The actuator performs a torque measurement The measured values can be read by means of the AUMA Assistant App or AUMA CDT Measured values are only generated during motor operation No measured value is generated during manual operation The last measured value remains frozen and is displayed This is not the case when starting from the torque seating end position In this case ...

Page 8: ...of AUMA actuators at moderate cost The AUMA Cloud collects all device data of all actuators within one site and provides a clear overview at a glance Detailed analysis provides valuable information on potential maintenance requirements Additional functions foster smooth asset management AUMA Assistant App The AUMA Assistant App enables commissioning configuration and diagnostics of AUMA actuators ...

Page 9: ...3 Name plate Figure 4 Name plate arrangement 9 PF M25X PF M100X Parallel Name plate ...

Page 10: ...n 16 Threads for cable entries at electrical connection 17 FCC ID 18 Name and address of manufacturer manufacturer logo 19 Data Matrix code 20 Nominal power and nominal current 21 Type of duty 22 Enclosure protection Descriptions referring to name plate indications Type designation Table 1 Description of type designation with the example of PROFOX PF M50X F07 F10 N N F07 F10 X 50 M PF PROFOX Produ...

Page 11: ...ration instructions when entering the order number Serial number Actuator Table 2 Description of serial number example of 0520NS12345 NS12345 20 05 Positions 1 2 Assembly in week week 05 05 Positions 3 4 Year of manufacture 2020 20 Internal number for unambiguous product identification NS12345 Data Matrix code When registered as authorised user you may use our AUMA Assistant App to scan the Data M...

Page 12: ...ting Perform lift trial at low height to eliminate any potential danger e g by tilting Information Please refer to the technical data sheet for actuator weights 4 2 Storage Risk of corrosion due to inappropriate storage Store in a well ventilated dry room Protect against floor dampness by storage on a shelf or on a wooden pallet Cover to protect against dust and dirt Apply suitable corrosion prote...

Page 13: ...g the handwheel even if the actuator is not mounted to a valve Therefore we recommend refraining from rotating the handwheel several times prior to mounting the actuator to the valve 5 3 Mount actuator to valve Corrosion due to damage to paint finish and condensation Touch up damage to paint finish after work on the device After mounting immediately perform electrical connection of the device to m...

Page 14: ... position As standard the actu ator is supplied in end position CLOSED Recommended mounting position for butterfly valves End position CLOSED Recommended mounting position for ball valves End position OPEN Assembly steps 1 If required move actuator in same end position as valve using the handwheel 2 Clean mounting faces thoroughly degrease uncoated mounting surfaces 3 Apply a small quantity of gre...

Page 15: ...shaft 3 Grub screw 4 Clamping washer and screw with curved spring lock washer Figure 9 Mounting positions for coupling Table 3 Mounting position of the coupling within fitting dimensions according to AUMA definition M100 M50 M25 Dimensions mm F10 F07 F10 F07 F05 F10 F07 F05 EN ISO 5211 4 5 4 5 3 3 3 3 3 3 X max 4 5 4 5 2 2 2 2 2 2 Y max 50 50 381 40 381 40 381 40 381 40 381 40 381 40 L max Thread ...

Page 16: ...til bores line up 7 2 If required shift actuator by one tooth on the coupling 8 Fasten actuator with screws Information We recommend applying liquid thread sealing material to the screws to avoid contact corrosion 9 Fasten screws crosswise to a torque according to table Table 4 Tightening torques for screws Tightening torque Nm Threads Strength class A2 80 A4 80 10 M6 24 M8 48 M10 82 M12 200 M16 3...

Page 17: ...esults in an operation once the mains voltage is applied Factory setting function EMERGENCY behaviour Function not activated Wiring diagram terminal plan The pertaining wiring diagram terminal plan in German or English is attached to the device in a weather proof bag together with these operation instructions It can also be requested from AUMA state order number refer to name plate or downloaded d...

Page 18: ...ting cables exposed to UV radiation outdoor installation use UV resistant cables For the connection of position transmitters screened cables must be used Cable installation in ac cordance with EMC Signal and fieldbus cables are susceptible to interference Motor cables are interference sources Lay cables being susceptible to interference or sources of interference at the highest possible distance f...

Page 19: ...entry 2 Insert cable glands 5 The enclosure protection IP stated on the name plate is only ensured if suit able cable glands are used Figure 12 Example Name plate for enclosure protection IP68 3 Tighten cable glands and blanking plugs with the appropriate torque in compli ance with the manufacturer s specifications 6 3 Cable connection Cable arrangement Cable arrangement depends on the number of c...

Page 20: ...E connection to external protective earth conductor of connecting cables Start running the device only after having connected the protective earth con ductor 7 Fasten PE using spade lugs or wire end sleeves at protective earth connection as shown Do not completely loosen screw Figure 14 Protective earth connection example Table 5 Terminal cross sections and tightening torques of PE connection Tigh...

Page 21: ...Figure 15 Connect signal cables Table 7 Terminal cross sections Cross section Wire type Designation max mm min mm 1 5 0 2 solid I O signal cable 1 5 0 2 flexible 1 5 0 2 flexible with wire end sleeve without plastic sleeve AWG 16 AWG 24 AWG 10 For shielded cables Link the cable shield end via the cable gland to the housing earthing 11 If the PE conductor has been removed from the cover it must be ...

Page 22: ...to avoid pinching the cables 1 Clean sealing faces of cover 1 and housing 2 Check whether O ring 3 is mounted in the provided groove 3 Fit cover 1 and fasten screws 2 evenly crosswise at 24 Nm M8 Information The PE conductor must be correctly connected to the cover housing If the cable has been removed from the cover it must be tightened applying 2 2 Nm tightening torque prior to re placing the co...

Page 23: ... cross sections and earth connection tightening torques Tightening torques Terminal cross sections Conductor type 3 4 Nm 2 5 mm to 6 mm solid 3 4 Nm 1 5 mm to 4 mm flexible For fine stranded flexible wires connection is made via cable lugs ring terminals When connecting two individual wires with a U bracket cross sections have to be identical 23 PF M25X PF M100X Parallel Electrical connection ...

Page 24: ... end posi tion OPEN Yes Yes No End position CLOSED Type of seating Configuration of further parameters Yes Yes No End position OPEN Yes Yes No Tripping torque CLOSE Torque switching Yes Yes No Tripping torque OPEN page 29 Speed setting Yes Yes No Speed Speeds Yes Yes No Type and assign ment I O signals bin ary analogue Yes Yes No Various paramet ers Positioner Many further parameters can be config...

Page 25: ...if circuit is live Do not touch any cables 1 Remove cover from actuator 2 Operate in direction CLOSE via push button until complete valve closing Risk of passing set end positions During operation in directions OPEN CLOSE the actuator stops when reaching the set end position When pressing again the button the actuator runs until reaching a mechanical stop end stop of the actuator or the valve or p...

Page 26: ...y by suitably qualified personnel if circuit is live Do not touch any cables 1 Remove cover from actuator 2 Operate in direction OPEN via push button until complete valve opening Risk of passing set end positions During operation in directions OPEN CLOSE the actuator stops when reaching the set end position When pressing again the button the actuator runs until reaching a mechanical stop end stop ...

Page 27: ...tor setting The following description applies for clockwise closing standard version Separate instructions are available for counterclockwise special version The position indicator shows the valve position by means of a yellow position indication disc moving up and down The white end position indication ring shows the end position OPEN and the bottom final point of the position indication shows th...

Page 28: ...ication disc pushes the white end position indication ring until reaching the end position Figure 20 Operation in direction OPEN During operation in direction CLOSE only the yellow position indication disc is moving The white end position indication ring remains in end position OPEN After having changed the end position OPEN it is possible to open the position indicator and readjust the white end ...

Page 29: ...erent speeds are required for operations in directions OPEN and CLOSE or if continuous changes between two specified speeds via a binary input are required parameter PRM_5588 Motor speed 2 For operations into direction CLOSE parameter PRM_5592 Motor speed for failure behaviour CLOSE and emergency operation CLOSE for operation in direction OPEN parameter PRM_5591 Motor speed for failure behaviour O...

Page 30: ...mum motor speed V2 0 3 rpm 3 rpm V3 0 6 rpm 6 rpm Output drive speed in rpm 10 0 3 17 0 5 20 10 0 6 33 17 1 50 25 1 5 83 42 2 5 100 50 3 58 3 5 67 4 83 5 100 6 Table 12 Example values for M100 size setting Speed in of the maximum motor speed V2 0 15 rpm 1 5 rpm V3 0 3 rpm 3 rpm Output drive speed in rpm 10 0 15 20 10 0 3 33 17 0 5 67 33 1 100 50 1 5 83 2 5 100 3 30 PF M25X PF M100X Commissioning P...

Page 31: ...rection OPEN Information Turning the handwheel during motor operation extends or reduces the operating time depending on the direction of rotation 8 2 Motor operation Valve damage due to incorrect settings Check the parameters configured in the factory prior to electrical actuator oper ation In case of deviations adapt the parameters according to the valve and application requirements Frozen valve...

Page 32: ... CLOSE Hold down button 3 The LED flashes in red during operation in direction CLOSE 8 2 2 Actuator operation via AUMA Assistant App Functions Alternatively actuator operation is possible using the AUMA Assistant smartphone App The following table shows an overview of the menus of the AUMA Assistant App and the AUMA CDT software Description Menu Display of all available warnings and faults includi...

Page 33: ...tor AUMA 6 Unauthorised access due to insecure password We recommend changing the password during initial commissioning 8 2 3 Actuator operation from Remote Risk of immediate actuator operation when connecting to mains Risk of death severe injury or damage to valve Check operation signals and operation behaviour prior to switching on the mains voltage Ensure that the tripping conditions for the fa...

Page 34: ...e PZD_22 MODE signal PZD_22 MODE input high level default 24 V DC Remote OPEN CLOSE Control is made via digital OPEN STOP CLOSE commands PZD_22 MODE input low level 0 V or input open REMOTE SETPOINT Control takes place via an analogue signal e g 0 4 20 mA Configuration of digital input Required user level Specialist 4 DIS_53 Configuration DIS_139 I O interface DIS_116 Digital inputs Example Use Si...

Page 35: ...on mode REMOTE is ready for operation is not in any end position Ready for opera tion REMOTE Illuminated in white The actuator is in operation mode LOCAL or OFF is ready for operation Information In the Ready for operation LOCAL OFF mode the FOX EYE indication light also blinks in end positions and for operations in directions CLOSE OPEN Ready for opera tion LOC AL OFF blinking in white double fla...

Page 36: ...ady for operation Ready for opera tion REMOTE illuminated in green The Bluetooth interface is provisionally activated Safety function refer to Manual Operation Setting PROFOX Bluetooth inter face ready for re ception blinking in blue Refer to Corrective action chapter Function check or Out of specifica tion blinking in red Maintenance is required Maintenance re quired blinking in green Table 17 Fl...

Page 37: ... indicates the valve position indicates whether the actuator is moving running indication indicates that end positions have been reached Table 18 Position indicator Description Signification Position indication disc The actuator is in end position CLOSED CLOSED Resting at the bot tom The actuator is in end position OPEN OPEN Resting at the end position indication ring The actuator is not in any of...

Page 38: ...uator sufficiently in opposite direc tion Open blanking plugs with screwdriver Press down the end position indication ring using a screwdriver and approach again the end position ensuring that the end position indication ring is pushed to the end position by the position indication disc The setting range of the position indication disc is larger than the actual stroke range of the actuator The yel...

Page 39: ...atch the controls direction of rotation Incorrect rotary direct Check movement at actuator No actuator reaction to operation commands within the set reaction time Fault no reaction Use AUMA Assistant App or AUMA CDT to visualise the individual signals by means of the Diagnostics menu If a memory overflow occurs reboot the actuator Otherwise please contact the AUMA Service Collective signal 14 Inte...

Page 40: ...o impermissibly high device temperatures Risk of death or serious injury Prior to replacing a previously tripped thermal fuse determine the cause for fuse tripping and remedy Tripped thermal fuses must be replaced including the power supply unit A new thermal fuse with power supply unit can be ordered as sub assembly from AUMA indicating the respective reference number Refer to the actuator spare ...

Page 41: ... with torque in compliance with the manufacturer s specifications When deployed in areas where dust formation represents a potential explosion hazard perform visual inspection for deposit of dirt or dust on a regular basis Clean devices if required Check fastening screws between actuator and gearbox valve for tightness If required fasten screws while applying the tightening torques as indicated in...

Page 42: ...e is more than 12 years The maximum number of operating cycles has been reached at a lower load profile than specified by AUMA for open close duty The maximum number of starts has been reached at a lower load profile than specified by AUMA for modulating duty An inspection by the AUMA Service can also be carried out using digital snapshots from the AUMA Assistant App or the AUMA CDT software Mecha...

Page 43: ...h as grinding shall be performed on them The joint surfaces have to be cleaned chemically e g with Esso Varsol Consult manufacturer for indications regarding flameproof joints Repair interventions on flameproof joints is not permitted Prior to fitting preserve joint surfaces with an acid free corrosion protection agent e g Esso Rust BAN 397 Ensure that all housing covers are handled carefully and ...

Page 44: ...ls used i e Electronic scrap Various metals Plastic materials Greases and oils The following generally applies Greases and oils are hazardous to water and must not be released into the environment Arrange for controlled waste disposal of the disassembled material or for sep arate recycling according to materials Observe the national regulations for waste disposal 44 PF M25X PF M100X Disposal and r...

Page 45: ...ction and current measurement Motor protection At standstill with spring applied brake Self locking 1 27 turns stroke Standard Turns stroke 27 400 turns stroke Solutions for a mechanical position indication are available up to maximum 54 turns stroke Option Via hall sensors Limit switching Via electronic current measurement Tripping torques infinitely adjustable via Bluetooth 8 levels can be selec...

Page 46: ...anic isolation Analogue output Auxiliary voltage 24 V DC max 80 mA for supply of control inputs without galvanic isolation Voltage output option Switch off mode adjustable Limit or torque seating for end positions OPEN and CLOSED Torque monitoring across the whole travel Torque by pass Programmable EMERGENCY behaviour Digital input low active Reaction can be selected Stop run to end position CLOSE...

Page 47: ...echanics grease electronics and motor Actuator Method for identifying changes in torque requirement Perform reference operation and save torque as reference profile Define tolerance range Perform comparative operation if required Values outside tolerance initiate a signal which is communicated as described above Actuator and valve In basic version the actuator monitors and records further figures ...

Page 48: ...in areas with extremely high salinity permanent condensation and high pollution Option Double layer powder coating Two component iron mica combination Coating AUMA silver grey similar to RAL 7037 Standard Colour Available colours on request Option During operation accelerating loads up to 15 of the max torque may occur Driving load 10 000 operating cycles OPEN CLOSE OPEN One operation cycle consis...

Page 49: ...15 Spare parts 15 1 Multi turn actuators PF M25 PF M100 49 PF M25X PF M100X Parallel Spare parts ...

Page 50: ...l handle 542 0 Sub assembly Ball handle 542 1 Sub assembly Mechanical position indicator1 553 0 Sub assembly Screw plug M40 553 1 Sub assembly Screw plug for end stop 612 0 I O board as option 658 0 Sub assembly Fieldbus boards fieldbus and connection board 659 0 Sub assembly Screw plug for manual emergency operation2 663 0 Sub assembly Screw plug for cable gland 663 0 Sub assembly Internal protec...

Page 51: ...51 PF M25X PF M100X Parallel ...

Page 52: ...52 PF M25X PF M100X Parallel ...

Page 53: ...X EYE 35 Further information 48 Fuse 17 H Handwheel 13 I Indication lights 35 Input signals Potential 17 Inspection certificate 11 L LEDs indication lights 35 Lubrication 41 M Mains cable 19 Mains connection 17 Mains frequency 9 17 Mains voltage 9 17 Maintenance 5 41 41 Maintenance intervals 41 Manual operation 31 Mechanical position indcator 27 Mechanical position indicator 35 MODE 34 Motor opera...

Page 54: ...e 10 Spare parts 49 Speed 29 Speed range 9 Speeds 29 Standards 4 Status signals Potential 17 Storage 12 Supply networks 17 Support 41 T Technical data 45 Terminal compartment close 22 Terminal plan 17 Torque range 9 Transport 12 Type 10 Type designation 9 Type of duty 9 Type of networks 17 U User 33 User level 33 W Wiring diagram 9 11 17 Y Year of manufacture 11 Year of production 11 54 PF M25X PF...

Page 55: ...55 AUMA worldwide ...

Page 56: ...ter GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y009 386 003 en 1 22 For detailed information on AUMA products refer to the Internet www auma com ...

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