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D41L

17

Troubleshooting

Errors

Errors that no longer guarantee the function of the safety door switch (internal errors) cause the safety outputs to be disabled immediately. Any 
error that does not immediately affect the safe functionality of the safety door switch (e.g. too high ambient temperature, interference potential at 
the safety outputs, cross-wire short) will lead to a warning message, disabling of the auxiliary output and a delayed shutdown of the safety outputs. 
(Refer to Table 2.)

After fault rectification, the error message is reset by opening and re-closing the corresponding guard door.

Error warnings

A fault has occurred, which causes the safety outputs to be disabled after 30 minutes (LED "fault" flashes, see Table 2). The safety outputs initially 
remain enabled. This signal combination, auxiliary output disabled and safety channels still enabled, can be used to stop the production process 
in a controlled manner. An error warning is deleted when the cause of error is eliminated.

Table 1: Diagnostic information Safety door switch

*1.

After 30 min: disabling due to fault

*2.

Refer to flash code

*3.

Refer to Teaching

Table 2: Error messages / flash codes red diagnostic LED

System condition

Solenoid control (IN)

LED

Safety outputs Y1, Y2

Auxiliary 

output 

OUT

Power-to-

unlock

Power-to- 

lock

Green

Red

Yellow

D41L-

@

Y

D41L-

@

Z

Guard open

24 V (0 V)

0 V (24 V)

On

Off

Off

0 V

0 V

0 V

Door closed, 

not locked

24 V

0 V

On

Off

Flashes

0 V

24 V

24 V

Door closed, 

locking impossible

0 V

24 V

On

Off

Flashes

0 V

24 V

0 V

Door closed and locked

0 V

24 V

On

Off

On

24 V

24 V

24 V

Error warning 

*

1

0 V

24 V

On

Flashes 

*

2

On

24  V 

*

1

24 V 

*

1

0  V

Error

0 V (24 V)

24 V (0 V)

On

Flashes 

*

2

Off

0  V

0  V

0  V

Additionally for variant D41L-1/-2:

Teach-in procedure actuator 

started

-

-

Off

On

Flashes

0 V

0 V

0 V

Only D41L-2: Tampering

protection time 

*

3

-

-

Flashes

Off

Off

0 V

0 V

0 V

Flash codes (Red)

Designation

Autonomous 

switch-off after

Error cause

1 flash pulse

Error (warning) at output Y1

30 min

Fault in output test or voltage at output Y1, 

although the output is disabled.

2 flash pulses

Error (warning) at output Y2

30 min

Fault in output test or voltage at output Y2, 

although the output is disabled.

3 flash pulses

Error (warning) cross-wire short

30 min

Cross-wire short between the output cables or fault at 

both outputs

4 flash pulses

Error (warning) temperature too high

30 min

The temperature measurement reveals an internal 

temperature that is too high

5 flash pulses

Actuator fault

0 min

Incorrect or defective actuator, bracket broken

6 flash pulses

Fault rotary handle

0 min

Rotary handle not in authorised intermediate position

Continuous red signal

Internal error

0 min

Device defective

Summary of Contents for D41L

Page 1: ...ances Actuator tolerance in longitudinal direction 3 5 mm lateral direction 2 0 mm Easy latching force adjustment The latching force can be increased from 25 N to 50 N simply by turning the star handl...

Page 2: ...ding 2 High Individual coding No limitation 3 OSSD configuration Y Guard monitoring AND lock monitoring Z Only guard monitoring 4 Diagnosis output D With diagnosis output 5 Lock release logic A Power...

Page 3: ...ing Emergency exit D41L 2YDAE N2 Power to lock Solenoid lock High Individual coding Only guard monitoring D41L 1ZDG N2 High Individual coding No limitation Only guard monitoring D41L 2ZDG N2 High Indi...

Page 4: ...Standards EN ISO 13849 1 PL e Category 4 EN 60947 5 3 IEC 61508 EN 300 330 EN ISO 14119 UL Certification UL508 CAN CSA C22 2 No 14 Regions where D41L can be used The product can be used in Japan the...

Page 5: ...al short circuit current 100 A External device fuse rating 2 A T Safety input Switching thresholds 3 V to 5 V low 15 V to 30 V high Current consumption per input 5 mA 24 V max Accepted test pulse dura...

Page 6: ...ting speed 0 5 m s max Mechanical durability 1 000 000 operations min Mechanical durability when used as door stop 50 000 operations min Material Fiberglass reinforced thermoplastic self digestion Enc...

Page 7: ...afety door switches are involved in the same safety function the PFH values of the individual components must be added UL This device is intended to be powered by a Listed Limited Voltage Limited Curr...

Page 8: ...ed 3 Star handle adjustable latching force 25 N or 50 N 4 Mounting hole for M6 screws 5 Connector plug M12 8 pole 6 Manual release 7 LED display 8 Triangular both sides for installation of the emergen...

Page 9: ...When connecting multiple safety door switches in series apply 24 VDC to safety inputs X1 and X2 on the Nth unit as shown in the figure below Connect safety outputs Y1 and Y2 to safety inputs X1 and X2...

Page 10: ...al User s Manual Refer to the Dual Channel Evaluation in No Z400 Example Set discrepancy time to 0 disabled or 100 ms or more G9SP series Safety Controller User s Manual Refer to the Dual Channel Eval...

Page 11: ...op The safety outputs switch off and the guard system can be opened The blocked position is cancelled by turning the lever in the opposite direction In the unlocked position the guard system is secure...

Page 12: ...ctivated code is definitively saved For ordering suffix D41L 1 the thus executed allocation of safety door switch and actuator is irreversible When the above procedure is attempted with a D41L 1 which...

Page 13: ...yed shutdown of the safety outputs Refer to Troubleshooting on page 17 Safety outputs are disabled if the error warning is active for 30 minutes The signal combination auxiliary output disabled and sa...

Page 14: ...s Unit mm Sensors D41L D N2 87 4 78 102 6 43 34 dia 9 2 25 95 3 13 3 6 5 d i a 6 3 d i a 120 3 17 5 34 4 D41L D E N2 17 5 55 34 4 87 4 78 102 6 43 34 dia 9 2 25 95 3 13 3 6 5 d i a 120 3 6 3 d i a 128...

Page 15: ...Actuator Sold separately Accessory Sold separately D41L A1 55 16 4 127 6 7 dia 35 18 5 37 4 8 6 46 23 4 5 dia Mounting plate Mounting Set Mounting plate D41L MP 40 24 R2 5 101 R 1 5 R 8 18 5 78 8 6 8...

Page 16: ...ce inherent to this kind of system and any reduction of the switching distances please observe the following guidelines The presence of metal chips in the vicinity of the safety door switch is liable...

Page 17: ...uts Y1 Y2 Auxiliary output OUT Power to unlock Power to lock Green Red Yellow D41L Y D41L Z Guard open 24 V 0 V 0 V 24 V On Off Off 0 V 0 V 0 V Door closed not locked 24 V 0 V On Off Flashes 0 V 24 V...

Page 18: ...to do so may result in serious injury or death Make sure that the DC power supply meets the following items Failure to do so may result in serious injury or death Satisfies the requirements of PELV p...

Page 19: ...protection under continuous water exposure environment 19 Do not tamper the product with a replacement actuator Store replacement actuators in a safe place where they cannot be easily reached 20 Buil...

Page 20: ...uld not be possible to lock the guard door from inside Maintenance Maintenance frequency SIL3 PLe at least once a month SIL2 PLd at least once a year Daily inspection For each guard door check that th...

Page 21: ...CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Pr...

Page 22: ...D41D A3 Installation example sliding door narrow space Compact size for acrylic glass doors For the most recent information on models that have been certified for safety standards refer to your OMRON...

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