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HFS Heat Flux Sensor Instruction Manual 

 

 

Section 1: How to Use a Heat Flux Sensor  

Below are details on how to use a heat flux sensor to take thermal measurements. These 

directions  are  for  general  use  and  can  be  somewhat  modified  depending  on  the  test 
conditions in order to collect the most accurate measurements for your application. 

Brief Overview of Using the Heat Flux Sensor

 

 

1. 

Ensure  the  sensor  is  operating  properly  by  conducting  simple  tests  of 
functionality.  

2. 

Mount the sensor to the measurement surface.  

3. 

Connect the heat flux sensor leads and the integrated thermocouple leads to a 
precision voltmeter or precision data acquisition device.  

4. 

Collect measurements by reading the analog DC voltage signals from the wire 
leads.  

5. 

Adjust the sensitivity of the heat 

flux sensor according the sensor’s temperature 

and the temperature dependence function (not necessary for UHFS-09 sensors). 
The  sensitivity  of  the  sensor  is  provided  with  each  unit  on  their  respective 
calibration certificate in addition to the temperature dependence function.     

6. 

Calculate heat flux using the adjusted sensitivity.  

  

7. 

Remove the sensor from the measurement surface if necessary while being very 
careful not to damage it                                              

 

Sensor Signal Measurement

 

 

The output of the HFS is a DC voltage that is linearly proportional to the heat flux absorbed 

by  the  sensor.    Similarly,  the  type-T  thermocouple  used  for  HFS  surface  temperature 
measurements outputs a DC voltage proportional to the temperature difference between 
the sensor surface and the voltage measurement location. The output DC voltage signals 
can be measured with any precision voltmeter or 3rd party voltage data acquisition system 
with  a  microvolt, 

μV,  resolution.  The  construction  design  of  the  HFS  allows  for 

measurement of both heat flux and temperature difference using four wires.   

 

 

Measuring Heat Flux Voltage

  

 

 

To measure the sensor output voltage that is caused by the sensor absorbing heat 

flux, ΔV

q”

, connect the positive (+) terminal of the voltage measurement device to the bright 

red wire and negative (-) terminal to the white wire. The polarity of these wires does not 
matter too much since heat flux will be positive or negative depending on the orientation 
of the sensor.  

Summary of Contents for HFS-5

Page 1: ...sensor temperature measurements The sensitivity of each sensor is provided with each unit recorded on their respective calibration certificate Sensor calibration procedures adhere to ASTM standard C11...

Page 2: ...Heat Flux Sensor Sensitivity S V BTU ft2 hr V W m2 Temperature T F C Temperature Difference T F C Heat Flux Sensor Sensitivity at a Temperature S T C V BTU ft2 hr V W m2 Sensitivity Multiplication Fac...

Page 3: ...tion to the temperature dependence function 6 Calculate heat flux using the adjusted sensitivity 7 Remove the sensor from the measurement surface if necessary while being very careful not to damage it...

Page 4: ...ux Sensor Connect an ohmmeter to the bright red wire and the white wire leads to check the heat flux sensor s electrical resistance It should 1000 for HFS 5 sensors or 5 k for HFS 6 UHFS 09 sensors If...

Page 5: ...ial number should be located on a tag on the wire leads Sensor Mounting Installation The manner in which the heat flux sensor is mounted depends on the application that it is being used for The best r...

Page 6: ...r is removed from them IMPORTANT When removing the sensor very carefully remove the side with the leads with one hand and peel the opposite side with the other hand to avoid bending as much as possibl...

Page 7: ...S T C is the sensitivity of the sensor that has been adjusted according to the sensor s temperature at that specific time For example A voltage value of 1 80 mV is measured across the heat flux leads...

Page 8: ...on The sensor sensitivity is the output voltage induced by the sensor divided by the heat flux conducted through the sensor Using a custom made calibration apparatus Heat flux can be calculated using...

Page 9: ...teel containing up to 0 35 lead by weight Exemption 6 b Lead as an alloying element in aluminum containing up to 0 4 lead by weight Exemption 6 c Copper alloy containing up to 4 lead by weight and Exe...

Page 10: ...echa europa eu chem_data authorisation_process candidate_list_table_en asp All HFS 5 HFS 6 UHFS 09 heat flux sensor products will have the following REACH Compliance REACH Status Compliant The REACH C...

Page 11: ...belongs to the following product Objects of the Declaration Product Model Number HFS 5 HFS 6 UHFS 09 The object of the declaration described above is in conformity with the relevant Union harmonizati...

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