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Olympus Magna-Mike 8600, User Manual

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Olympus Magna-Mike 8600 User Manual Download Page 174

DMTA-10026-01EN, Rev. D, January 2015

Appendix B

 

164

8600 Extended Range Calibration kit. Includes the plastic case, 
80CAL-TB3, 80CAL-TB4, 80TB4, 86TBM3, 86TBM4, 80CAL-040, 
80CAL-160, 80CAL-240, 80CAL-360, 80CAL-500, 86CAL-750, 
86CAL-875, and 86CAL-1000.

86ACC-ER-KIT 
[U8771069]

8600 Wire target Calibration kit. Includes the plastic case, 86CAL-
TW1, 86TW1, 86TW2, 86WCAL-010, 86WCAL-020, 86WCAL-040, 
86WCAL-080, 86WCAL-160, 86WCAL-240, 86WCAL-360 and 
86WCAL-500.

86ACC-W-KIT 
[U8771070]

86PR-3 calibration kit. Includes plastic accessory case, 80CAL-TB1, 
80CAL-TB2, 86TW2, 86CAL-PR3-TB1, 86CAL-PR3-TB2, 86CAL-
PR3-TW2, 86CAL-PR3-010, 86CAL-PR3-020, 86CAL-PR3-040 
86CAL-PR3-080, 86CAL-PR3-120, and 86CAL-PR3-160.

86ACC-PR3-KIT 
[Q7800005]

8600 Disk target calibration kit. Included the plastic case, 86PR1-
CWC, 86CAL-TD, 80TD1, 80TD2, 86DCAL-010, 86DCAL-020, 
86DCAL-040, 86DCAL-080, 86DCAL-160, 86DCAL-240, and 
86DCAL-360.

86ACC-D-KIT 
[U8771071]

A complete set of six Magna-Mike calibration standards traceable 
to NIST. Also includes the certificate of calibration. Thickness from 
0.254 mm (0.010 in.) to 6.096 mm (0.240 in.)

80CAL-NIS [U8771011]

Table 31  Calibration kits 

(continued)

Description

Part number

Summary of Contents for Magna-Mike 8600

Page 1: ...r s Manual This instruction manual contains essential information on how to use this Olympus product safely and effectively Before using this product thoroughly review this instruction manual Use the...

Page 2: ...on contained therein and corresponds to the version of the product manufactured prior to the date appearing on the title page There could however be some differences between the manual and the product...

Page 3: ...air and Modification 6 Safety Symbols 7 Safety Signal Words 7 Note Signal Words 8 Safety 9 Warnings 9 Precautions with Magnets 10 Battery Precautions 11 Equipment Disposal 12 CE European Community 12...

Page 4: ...and USB Port 39 1 6 3 Various Hardware Features 41 1 6 3 1 Battery Compartment 41 1 6 3 2 Instrument Stand 42 1 6 3 3 O Ring Gasket and Membrane Seals 43 1 6 3 4 Display Protection 43 1 6 4 Environme...

Page 5: ...77 4 7 2 Calibrating 78 4 7 3 Saving and Recalling a Calibration File 83 4 8 Measurements 84 4 8 1 Other Factors Affecting Accuracy 87 4 8 2 Maintaining Accuracy 88 4 8 3 Q CAL 88 4 8 4 Periodic Veri...

Page 6: ...ing Communications and Data Transfer 137 8 1 About WINXL 137 8 2 Setting Up USB Communication 138 8 3 Setting Up RS 232 Serial Communication 139 8 4 Exchanging Data with a Remote Device 141 8 4 1 Send...

Page 7: ...DMTA 10026 01EN Rev D January 2015 Table of Contents vii List of Tables 169 Index 171...

Page 8: ...DMTA 10026 01EN Rev D January 2015 Table of Contents viii...

Page 9: ...DIFF differential EFUP environment friendly use period GB gigabyte ID identifier IP ingress protection LED light emitting diode Li ion lithium ion MAX maximum MIL military MIN minimum NiMH nickel met...

Page 10: ...DMTA 10026 01EN Rev D January 2015 List of Abbreviations x...

Page 11: ...ols are attached to the instrument at the locations shown in Figure i 1 on page 1 If any or all of the labels or symbols are missing or illegible please contact Olympus Figure i 1 Labels attached to t...

Page 12: ...ct current symbol The WEEE symbol indicates that the product must not be disposed of as unsorted municipal waste but should be collected separately The regulatory compliance mark RCM label indicates t...

Page 13: ...details Contact your Olympus representative for more information The China RoHS mark indicates the product s Environment Friendly Use Period EFUP The EFUP is defined as the number of years for which l...

Page 14: ...DMTA 10026 01EN Rev D January 2015 Labels and Symbols 4 Figure i 2 The location of the warning symbol on the top of the instrument Warning symbol...

Page 15: ...ls Do not use the Magna Mike 8600 for any purpose other than its intended use It must never be used to inspect or examine human or animal body parts Instruction Manual This instruction manual contains...

Page 16: ...um ion Li ion battery pack Olympus P N 600 BAT L 3 U8051431 Optional stand alone external battery charger Olympus P N 201 167 U8909100 Charger adaptor Olympus P N EP MCA X where X denotes the power co...

Page 17: ...arm or material damage High voltage warning symbol This symbol is used to alert the user to potential electric shock hazards greater than 1000 volts All safety messages that follow this symbol shall b...

Page 18: ...uct destruction of part or all of the product or loss of data Do not proceed beyond a CAUTION signal word until the indicated conditions are fully understood and met Note Signal Words The following sa...

Page 19: ...trument and in this instruction manual If the equipment is used in a manner not specified by the manufacturer the protection provided by the equipment could be impaired Do not install substitute parts...

Page 20: ...vices It is extremely dangerous and can cause the device to malfunction Never swallow or place a magnet in body orifices including but not limited to ears nose mouth Magnets can cause serious damage u...

Page 21: ...thus contributing to worldwide harmonization in this field These international organizations include the International Civil Aviation organization ICAO the International Air Transport Association IAT...

Page 22: ...during instrument storage Equipment Disposal Before disposing of the Magna Mike 8600 check your local laws rules and regulations and follow them accordingly CE European Community WEEE Directive This d...

Page 23: ...rference The Magna Mike 8600 has been tested and found to comply with the limits for an industrial device in accordance with the specifications of the EMC directive FCC USA Compliance This device comp...

Page 24: ...interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case you will be required to correct the interference at your o...

Page 25: ...receipt for evidence of external or internal damage that might have occurred during shipment Immediately notify the carrier making the delivery of any damage because the carrier is normally liable for...

Page 26: ...customer service and product support If you experience any difficulties when using our product or if it fails to operate as described in the documentation first consult the user s manual and then if y...

Page 27: ...s Magna Mike 8600 thickness gage which makes measurements on nonferrous materials The information in this manual is organized to explain the technology safety details hardware and software Practical e...

Page 28: ...DMTA 10026 01EN Rev D January 2015 Introduction 18...

Page 29: ...sponds to the thickness of the wall The probe contains a strong magnet and an electronic semiconductor device known as a Hall Effect sensor which responds to changes in a magnetic field by varying a v...

Page 30: ...Figure 1 2 on page 21 OR One low profile probe calibration kit P N 86ACC PR3 KIT Q7800005 Charger adaptor Olympus P N EP MCA X where X denotes the AC power cord type see Table 25 on page 159 AC power...

Page 31: ...igure 1 1 Transport case contents Figure 1 2 The standard or extended range calibration kit Charger adaptor AC power cord and probe cable Getting Started Guide Magna Mike 8600 unit Transport case User...

Page 32: ...aptor the microSD card and a PC Figure 1 3 The Magna Mike 8600 connections To avoid the risk of injury or equipment damage use only the AC power cord supplied with the Magna Mike 8600 Do not use this...

Page 33: ...the instrument hidden behind the I O door see Figure 1 5 on page 23 Figure 1 5 The connectors behind the I O door The RS 232 and the VGA Out connectors are located at the back of the instrument in the...

Page 34: ...pply methods Directly from the Magna Mike 8600 charger adaptor Optional internal lithium ion battery Optional internal alkaline battery holder Press to turn on the Magna Mike 8600 see Figure 1 7 on pa...

Page 35: ...charge the optional lithium ion rechargeable battery when installed in the instrument A charger adaptor indicator light on the front panel of the unit displays the current status of the charger adapto...

Page 36: ...a Mike 8600 instrument 3 Connect the DC output power cable from the charger adaptor to the DC power connector on top of the Magna Mike 8600 see Figure 1 9 on page 26 Figure 1 9 Connecting the DC power...

Page 37: ...ovide between 15 and 16 hours of continuous operation To install or replace the lithium ion battery 1 Unfold the instrument stand 2 At the back of the instrument loosen the two thumb screws securing t...

Page 38: ...tteries in situations where an AC power source is not available and the internal Li ion battery is discharged When operated under typical inspection conditions the alkaline batteries will provide a mi...

Page 39: ...atteries into the optional alkaline battery holder 5 Connect the alkaline battery holder connector to the instrument 6 Position the alkaline battery holder in the battery compartment see Figure 1 12 o...

Page 40: ...er adaptor does not recharge the batteries installed in the alkaline battery holder 1 5 Optional microSD Card A 2 GB microSD card Olympus P N MICROSD ADP 2GB U8779307 can be installed in the Magna Mik...

Page 41: ...it from the instrument 1 6 Magna Mike 8600 Hardware Features The Magna Mike 8600 has many physical features that are either completely new or improved compared to previous Magna Mike instruments It is...

Page 42: ...15 Overview of the Magna Mike 8600 hardware Back view Protective rubber bumpers D rings to attach the optional chest harness four corners Front panel user interface Keypad DC power connector VGA Out...

Page 43: ...Magna Mike 8600 instrument provides a charger adaptor indicator light Figure 1 16 on page 33 located on the front panel above the display window Figure 1 16 The charger adaptor indicator light on the...

Page 44: ...e and Japanese keypads see Figure 1 17 on page 34 On the international keypad the text labels on many keys are replaced by pictograms In this document keypad keys are referred to using the English lab...

Page 45: ...nglish Inter national Chinese Japanese Function MEAS measurement Completes the current operation and returns to the measurement screen Q CAL Compensates for drifts caused by moderate changes in temper...

Page 46: ...Selects the next available value for the selected parameter In text edit mode moves the cursor one character position to the right SET UP Provides access to the instrument parameters Measurement Syst...

Page 47: ...rument on the left hand side The two connectors are easily accessible from the front of the instrument see Figure 1 18 on page 38 MEAS measurement Completes the current operation and returns to the me...

Page 48: ...VGA Out connectors are located at the back of the instrument in the upper section see Figure 1 19 on page 39 A rubber cover protects each connector Along with the USB port see microSD and USB Port on...

Page 49: ...nectors are not protected by their rubber covers To prevent connector corrosion and damage to the instrument keep the rubber protective covers on the connectors when no cable is connected 1 6 2 3 micr...

Page 50: ...ce center allowing you to recover critical data from the damaged instrument Along with the RS 232 port see RS 232 and VGA Out Connectors on page 38 the Magna Mike 8600 allows the user to connect the i...

Page 51: ...3 1 Battery Compartment The Magna Mike 8600 battery compartment cover allows you to quickly access the optional battery or AA batteries in optional battery holder without the need for tools Two thumb...

Page 52: ...ze alkaline batteries installed in an optional battery holder Olympus P N 600 BAT AA U8780295 for extended portable use 1 6 3 2 Instrument Stand The Magna Mike 8600 features an articulating stand for...

Page 53: ...e vent These seals must be properly maintained to assure environmental durability Instrument seals are evaluated and replaced as needed during the instrument annual calibration This should be performe...

Page 54: ...Mike 8600 has been tested to the requirements of IP67 The instrument is designed and manufactured to meet this level of ingress protection when it leaves the factory To maintain this level of protecti...

Page 55: ...ement screen is the main screen of the Magna Mike 8600 software From anywhere in the Magna Mike 8600 software simply press MEAS to return to the measurement screen The battery power indicator is alway...

Page 56: ...icates that the user has selected a standard wear tip A white triangle indicates that the chisel wear tip has been selected The microSD indicator appears in the bottom right hand corner of the screen...

Page 57: ...submenu example To select a menu or a submenu command 1 Press SET UP MIN MAX DISPLAY or FILE on the instrument keypad to display a menu 2 Press and to highlight the desired menu command 3 If applicab...

Page 58: ...ts value To select a parameter and edit its value 1 Press and to highlight the desired parameter 2 For parameters with predefined values press and to select the desired value OR For parameters in a li...

Page 59: ...ears when you select an alphanumeric parameter see Figure 2 5 on page 49 Figure 2 5 The virtual keyboard To edit an alphanumeric parameter value using the virtual keyboard 1 Select an alphanumeric par...

Page 60: ...which you wish to insert a character b On the virtual keyboard highlight INSERT and then press ENTER c Enter the desired character in the inserted space 7 If you want to cancel the editing operation...

Page 61: ...a beep tone generator to confirm when a key is pressed and to notify you of an alarm condition You can set the beeper on or off To save battery while you do not use the instrument you can enable the...

Page 62: ...PERIOD or COMMA e Assign the PROBE BUTTON to a specific function Q CAL SAVE SEND or MEAS f Assign the FOOT SWITCH to a specific function Q CAL SAVE SEND or MEAS Figure 3 1 The SYSTEM SETUP screen 4 Pr...

Page 63: ...format The Magna Mike 8600 saves all measurements value with their acquisition date To set the clock 1 In the measurement screen press SET UP and then highlight CLOCK 2 In the CLOCK submenu select the...

Page 64: ...press DISPLAY 2 In the DISPLAY screen see Figure 3 4 on page 55 select the desired parameter and value for the following parameters Set COLOR SCHEME to either select the INDOORS or OUTDOORS for optimi...

Page 65: ...he Magna Mike 8600 offers two standard color schemes designed to provide best display visibility in indoors or outdoors lighting conditions see Figure 3 5 on page 56 To select the color scheme 1 In th...

Page 66: ...rs on a white background For best readability in this document most screen captures are shown with the INDOORS color scheme Colored measurement values corresponding to specific alarm conditions only a...

Page 67: ...5 Adjusting the Display Update Rate You can select a predefined measurement update rate 4 Hz 8 Hz 16 Hz or 20 Hz The Magna Mike 8600 makes measurement at 60 Hz but will only update the display at the...

Page 68: ...displays and data output of values with thickness units This includes the measured thickness the differential reference value and the alarm set points The highest thickness resolution is 0 001 mm 0 0...

Page 69: ...DMTA 10026 01EN Rev D January 2015 Initial Setup 59 LOW 0 1 mm or 0 01 in HIGH 0 001 mm or 0 0001 in 4 Press MEAS to return to the measurement screen...

Page 70: ...DMTA 10026 01EN Rev D January 2015 Chapter 3 60...

Page 71: ...PR 1 and 86PR 2 probes have the same measurement and maximum thickness capabilities but the 86PR 2 is shorter has a handle and is easier to use when the probe is being used outside of the probe stand...

Page 72: ...Chapter 4 62 Figure 4 1 Standard straight probe model 86PR 1 Figure 4 2 Right angle head probe model 86PR 2 82 30 mm 3 240 in 18 62 mm 0 733 in R 2 64 mm 0 104 in 19 05 mm 0 750 in 178 56 mm 7 030 in...

Page 73: ...ncluding death if swallowed Seek immediate medical attention if magnets enter the body Do not place a magnet within the reach of children or mentally impaired adults Do not burn rare earth magnets as...

Page 74: ...n the probe is being used hand held or when using the 86PR 2 right angle probe for measuring larger objects 4 2 1 Connection to the Magna Mike 8600 The 86PC and 86PCC cables have two different connect...

Page 75: ...parameters from memory Do not use tools to tighten the probe cable Doing so can cause damage to the probe cable connector the Magna Mike 8600 or the probe 4 3 Replaceable Wear Tips for 86PR 1 and 86PR...

Page 76: ...acting hard materials like metal or glass 4 4 Wear Tip Replacement To replace the wear tip simply unscrew counterclockwise the knurled section of the probe tip and replace it with the appropriate repl...

Page 77: ...ed Using tools to tighten the wear tip can permanently damage the probe Do not use the Magna Mike 8600 probe without a wear tip Doing so will cause inaccurate measurements and may cause permanent dama...

Page 78: ...ate contours While the small size is efficient for measuring difficult shapes it is less accurate than the 3 18 mm 1 8 in ball and has a restricted thickness range up to 2 03 mm 0 080 in with the stan...

Page 79: ...in diameter target ball Olympus P N 86TBM3 U8771039 Useful for applications that require a greater maximum thickness than the standard 4 76 mm 3 16 in target ball and where the 6 35 mm 1 4 in diameter...

Page 80: ...e in a thin channel The maximum thickness range with the 80TD1 flat disk is 9 14 mm 0 360 in with the standard wear tip The V edge 6 35 mm 0 250 in diameter disk Olympus P N 80TD2 U8771035 Useful for...

Page 81: ...arget ball Thicker material where a 4 76 mm 3 16 in ball will roll freely 9 14 mm 0 360 in 6 10 mm 0 240 in Not available 80TB4 U8771033 6 35 mm 1 4 in target ball Thicker noncompressible material whe...

Page 82: ...t of six NIST traceable standards Olympus P N 80CAL NIS 80TD2 U8771035 Knife edge V disk 6 35 mm 1 4 in Small channels where the 80TD1 disk will not roll freely 6 10 mm 0 240 in 6 10 mm 0 240 in Not a...

Page 83: ...stic case 86ACC ER KIT U8771069 Extended range calibration kit for applications where thicknesses are between 1 02 mm 0 040 in in to 25 40 mm 1 00 in 6 35 mm 1 4 in steel balls 4 76 mm 3 16 in magneti...

Page 84: ...W KIT U8771070 Wire target calibration kit for applications requiring a wire target max range up to 12 70 mm 0 500 in 1 14 mm 0 045 in and 0 66 mm 0 026 in diameter target wire 86CAL TW1 86TW1 86TW2 8...

Page 85: ...M and THICK SHIM The multipoint calibration adds up to eight additional points to these basic calibration points The accuracy of the measurements will depend on the type of calibration performed and t...

Page 86: ...0 003 mm Tolerance for English values accuracy thickness 0 0001 in Table 9 Calibration accuracy for the 86PR 3 probe Target name Description Basic calibration accuracy Multipoint calibration accuracy...

Page 87: ...Mike 8600 will display the recognized target on the calibration screen When using the 86PR 3 probe and sometimes with the other two probes as well the instrument cannot recognize the correct target ba...

Page 88: ...verwritten by a new calibration or deliberately erased by a MEASUREMENT RESET or a MASTER RESET To calibrate 1 BALL OFF With the probe sitting in the probe stand press CAL The gage display instruction...

Page 89: ...repeatedly into the fixture as it rests on the probe may pit the end of the wear tip causing small measurement inaccuracies Figure 4 6 Alignment of target ball in fixture on probe When using the targ...

Page 90: ...er to place a specific thin calibration shim and target onto the probe tip The thickness of this thin calibration point will vary depending on which target ball disk or target wire is selected The app...

Page 91: ...displayed in the lower measurement box Press CAL to transfer the measurement to the text box use the arrows keys to enter the known thickness of the calibration shim and then press CAL see Figure 4 9...

Page 92: ...re 4 11 on page 82 as follows a Place a specific calibration shim and target onto the probe tip b Press CAL to transfer the measurement to the text box c Use the arrows keys to enter the known thickne...

Page 93: ...ibrations performed with different target sizes If the probe is changed or if the wear tip is replaced the user should perform a new calibration To recall a calibration file 1 Press FILE and then sele...

Page 94: ...l of the calibration file The user should verify that the instrument is making accurate thickness measurements after a calibration file is recalled Recalled calibration files may have been performed w...

Page 95: ...e tip obstructions or poor probe alignment as shown in Figure 4 14 on page 86 Figure 4 15 on page 86 Figure 4 16 on page 86 and Figure 4 17 on page 87 To optimize the gage s accuracy be careful to Uti...

Page 96: ...January 2015 Chapter 4 86 Figure 4 14 Inaccurate measurement due to obstruction of probe tip Figure 4 15 Inaccurate measurement due to obstruction of target ball Figure 4 16 Inaccurate measurement due...

Page 97: ...s thicknesses by monitoring small changes in a magnetic field its calibration process includes an automatic compensation for the effects of the earth s magnetic field Most commonly the probe is held a...

Page 98: ...uce consistent reliable readings Users are encouraged to perform maintenance procedures to obtain the best accuracy and productivity available from the gage see Periodic Verification on page 89 4 8 3...

Page 99: ...keep the probe in the same position during the Q CAL as it will remain during subsequent measurements 4 8 4 Periodic Verification The Magna Mike 8600 is classified as an operator calibrated instrument...

Page 100: ...eable standards Olympus P N 80CAL NIS U8771011 These sets are measured by a traceable metrology laboratory engraved and labeled with their true thickness and delivered with appropriate certificates Th...

Page 101: ...ckness operation they can make the gage a more versatile instrument 5 1 Activating and Configuring a Differential Mode The Magna Mike 8600 includes differential modes to easily compare the actual meas...

Page 102: ...t screen press SET UP and then highlight DIFFERENTIAL 2 In the DIFFERENTIAL submenu select ENABLE 3 In the DIFFERENTIAL SETUP screen see Figure 5 2 on page 93 a Set ENABLE to ON to activate the differ...

Page 103: ...lse thickness reading can be displayed if the probe is not properly aligned with the surface Using the Minimum mode greatly reduces false readings because when the probe is properly aligned it will al...

Page 104: ...you reset it The modes are useful when it is important to determine the thinnest thickest reading obtained while making a series of readings on a test piece To activate the minimum maximum or min max...

Page 105: ...8600 warns you as follows The HI or LOW alarm indicator flashes in the top right hand corner of the measurement screen see Figure 5 5 on page 96 The thickness value also appears in red during an alarm...

Page 106: ...m condition To set the alarm 1 In the measurement screen press SET UP and then highlight ALARM 2 In the ALARM submenu select ENABLE LOW ALARM SET POINT or HIGH ALARM SET POINT 3 In the ALARM SETUP scr...

Page 107: ...s the user scans over an area to be measured The strip chart measurements are updated at the 60 Hz measurement rate This function is only a visual aid to show how the thickness changes from location t...

Page 108: ...ART VIEW screen see Figure 5 8 on page 99 a Set ENABLE to ON to activate the strip chart function b Set the desired value in the MAX RANGE field to define the upper limit of the strip chart c Set the...

Page 109: ...password has been set you must reenter the password before you can lock or unlock any function You can lock the following functions Calibration except Q CAL and calibration recall Setup menus accessed...

Page 110: ...p bar To set the password 1 In the measurement screen press SET UP and then select PASSWORD SET 2 In the PASSWORD SETUP screen Figure 5 10 on page 100 using up to eight alphanumeric characters enter y...

Page 111: ...In the measurement screen press SET UP and then select INSTRUMENT LOCK 2 In the INSTRUMENT LOCK SETUP screen see Figure 5 11 on page 101 enter the password in the PASSWORD field if a password was set...

Page 112: ...DMTA 10026 01EN Rev D January 2015 Chapter 5 102...

Page 113: ...ations 6 1 Configuring Measurement Parameters The MEAS setup is the most commonly used setup menu screen where you access global parameters concerning the instrument measurement features To configure...

Page 114: ...re for 0 66 mm 0 026 in diameter target wire Olympus P N 86TW2 0 045 Wire for 1 14 mm 0 045 in diameter target wire Olympus P N 86TW1 3 In WEARTIP SELECT select the type of wear tip that is being used...

Page 115: ...write Protection on page 129 for details 8 Press MEAS to return to the measurement screen 6 2 Configuring System Parameters The SYSTEM screen allows you to configure many Magna Mike 8600 system parame...

Page 116: ...ode prior to upgrading the software Software upgrade can be done using the interface program Olympus P N WINXL U8774010 that is included with the Magna Mike 8600 or by using Upgrade2010 Contact Olympu...

Page 117: ...receive data or can be remotely controlled by the computer A FTP file transfer protocol document and a remote command document are available upon request The instrument is set to use USB communication...

Page 118: ...T select the format of the data being output F1 F2 F3 F10 Contact Olympus for more information on the following communication parameters Multi character and single character remote commands Send forma...

Page 119: ...er RS 232 communication devices The WINXL interface program can use either the USB or the RS 232 port to communicate with the Magna Mike 8600 6 When the CONNECTION TYPE is set to RS 232 select the com...

Page 120: ...DMTA 10026 01EN Rev D January 2015 Chapter 6 110...

Page 121: ...where one file is opened at a time The active file stores a measurement at a thickness measurement ID location Each time you press SAVE the displayed value is saved to the active file at the current I...

Page 122: ...s Table 12 on page 112 describes the additional data stored with each thickness measurement Table 11 File contents summary Contents Description See section Header Extra parameters to describe the cont...

Page 123: ...ILE and then select CREATE 2 In the FILE CREATE screen see Figure 7 2 on page 114 a In the FILE NAME parameter using up to 32 characters enter the desired file name b In the DESCRIPTION parameter opti...

Page 124: ...2 1 Data File Types You can create a data file using one of the following four data file types Incremental Sequential Sequential with Custom Points 2D Matrix Grid 7 2 2 Incremental Data File Type The...

Page 125: ...an ID cannot be incremented after saving a reading the Cannot increment ID message momentarily appears in the help text bar Subsequent saves overwrite the reading of the last possible ID until you cha...

Page 126: ...NSPECTOR ID optionally enter an identification of the inspector d In the LOCATION NOTE parameter optionally enter an identification of where the measurements are performed 3 Select INCREMENTAL in the...

Page 127: ...he desired file name b In the DESCRIPTION parameter optionally enter a description of the contents of the file c In the INSPECTOR ID optionally enter an identification of the inspector d In the LOCATI...

Page 128: ...tion multiple thickness readings per ID number location are assigned using the assigned custom points Use the sequential data file type with custom points for example when you want to measure along a...

Page 129: ...2 on page 114 a In the FILE NAME parameter using up to 32 characters enter the desired file name b In the DESCRIPTION parameter optionally enter a description of the contents of the file c In the INS...

Page 130: ...imensional sequence begins with the ID number that refers to the first column and the first row see Figure 7 6 on page 121 Then the column or row increments one value at a time until the sequence reac...

Page 131: ...r the desired file name b In the DESCRIPTION parameter optionally enter a description of the contents of the file c In the INSPECTOR ID optionally enter an identification of the inspector d In the LOC...

Page 132: ...o the measurement screen Figure 7 7 Configuring the ID range for a 2D grid data file type 7 3 Performing File Operations Pressing FILE opens a menu from which you can perform numerous file operations...

Page 133: ...d To open a file 1 Press FILE and then select OPEN 2 In the FILE OPEN screen see Figure 7 9 on page 124 select the file in the list that you wish to open and then press ENTER The descriptive header fo...

Page 134: ...an existing file within the internal memory Use the file EXPORT function to copy data between the internal memory and the removable microSD card To copy a file 1 In the measurement screen press FILE...

Page 135: ...nction to change the following file parameters File name File description Inspector ID Location note Delete protection on off The edit function does not let you edit the file type and can not be used...

Page 136: ...RIPTION the inspector identification INSPECTOR ID and the location note LOCATION NOTE values as needed c To change the file lock state set DELETE PROTECTION to ON or OFF Figure 7 11 Entering new file...

Page 137: ...een see Figure 7 12 on page 127 select the file to be deleted in the list 3 Set the DELETE MODE to DATA to only delete the contents of the file OR Set the DELETE MODE to FILE to completely erase the f...

Page 138: ...those files The deleted files and the data they contain cannot be recovered The datalogger will be completely empty after this procedure To delete all files 1 Press SET UP and then highlight RESET 2...

Page 139: ...eadings Select YES to replace the previous reading with the new one or select NO to keep the original value Figure 7 14 The ID OVERWRITE protection message To set the ID overwrite protection 1 In the...

Page 140: ...to any location that already exists in the data file M Standard measurement L LOS loss of measurement L LOW alarm H HIGH alarm A Alarm ON Alarm OFF Differential OFF D Normal differential d Percent di...

Page 141: ...file c Press to display the data for the previous ID in the file d Press ENTER and then press to jump to the first ID in the file e Press ENTER and then press to jump to the last ID in the file f Pre...

Page 142: ...at a specific ID press SAVE in the measurement screen when you are not taking a measurement This stores an LOS condition and at the specific ID number 7 6 Generating Reports The Magna Mike 8600 can ge...

Page 143: ...nu select the desired type of report 3 If you select FILE SUMMARY go to step 4 OR If you select MIN MAX SUMMARY go to step 5 4 In the FILE SUMMARY screen see Figure 7 17 on page 133 a Select the file...

Page 144: ...NEW REPORT to select a different file and generate another report 5 In the MIN MAX SUMMARY screen see Figure 7 19 on page 134 a Select the file for which you want to create the report b Select REPORT...

Page 145: ...Rev D January 2015 Using the Datalogger 135 Figure 7 20 The FILE MIN MAX SUMMARY report screen c Select CANCEL to return to the FILE menu OR Select NEW REPORT to select a different file and generate...

Page 146: ...DMTA 10026 01EN Rev D January 2015 Chapter 7 136...

Page 147: ...capable of receiving ASCII formatted data using the RS 232C protocol This includes personal computers and dataloggers The data cable must be compatible with the Magna Mike 8600 output connector and t...

Page 148: ...ed when you install the WINXL interface program 2 Once WINXL has been installed turn on the Magna Mike 8600 3 In the measurement screen press SET UP and then highlight COMMUNICATION 4 In the COMMUNICA...

Page 149: ...tion between the Magna Mike 8600 and a remote device consider using the Magna Mike 8600 communication reset function to return all communication parameters to the default values see Resetting the Comm...

Page 150: ...re and software documentation and set the receiving device serial communication parameters to values supported by the Magna Mike 8600 a Set the baud rate to 1200 2400 4800 9600 19200 or 38400 b Set th...

Page 151: ...communication program 7 Press MEAS to return to the measurement screen If you experience problem to establish the communication between the Magna Mike 8600 and a remote device consider using the Magn...

Page 152: ...parameters are configured correctly see Setting Up RS 232 Serial Communication on page 139 2 In the measurement screen press FILE and then select SEND 3 In the FILE SEND screen see Figure 8 4 on page...

Page 153: ...cific data transmitted depends on the datalogger output format Pressing SEND while the thickness display is blank sends and the displayed flags When a displayed reading is sent the reading held in mem...

Page 154: ...sed programs 4 In the FILE EXPORT screen see Figure 8 6 on page 145 select either SELECTED to allow the user to highlight a file in the file list to be exported OR ALL will export all files 5 Select E...

Page 155: ...t is saved as a bitmap bmp file You can then connect the microSD card to a computer and open the file in any program that can view bitmap bmp files To send a screen capture to the removable microSD ca...

Page 156: ...0 supports ten output formats for RS 232 transmitted data Table 17 on page 146 describe the contents of each format For USB communications the output format is normally set to F1 Table 17 Serial data...

Page 157: ...at have a 32 character file name and a 20 character ID number To view or change the current output file format 1 In the measurement screen press SET UP and then highlight COMMUNICATION 2 In the COMMUN...

Page 158: ...e default values for the communication parameters To reset the communication parameters 1 Press SET UP and then highlight RESET see Figure 8 8 on page 148 2 In the RESET submenu select COMMUNICATION t...

Page 159: ...DMTA 10026 01EN Rev D January 2015 Managing Communications and Data Transfer 149 Figure 8 9 The COMMUNICATION RESET screen Warning message...

Page 160: ...DMTA 10026 01EN Rev D January 2015 Chapter 8 150...

Page 161: ...disk or wire This could also be due to probe failure or that the target ball is not resting centered on top of the probe tip Verify that the ball is in the alignment fixture the fixture moves freely...

Page 162: ...ther than what is typical between Q CAL calibrations This may be due to a large change in temperature probe orientation or ambient magnetic field Be certain to remove any target ball or magnetic mater...

Page 163: ...configuration is set properly on the Magna Mike 8600 under the Communication menu Also make sure the Foot Switch is fully plugged into the jack on the top panel of the gage Do Calibration This message...

Page 164: ...DMTA 10026 01EN Rev D January 2015 Chapter 9 154...

Page 165: ...h international Japanese Chinese Languages English Spanish French German Italian Japanese Chinese Russian Portuguese Polish Dutch Korean Czech Hungarian and Finnish Probe connector Binder 12 pins Data...

Page 166: ...e 20 Environmental ratings specifications Parameter Value IP rating Designed to meet requirements of IP67 Drop tested MIL STD 810G Method 516 6 Procedure IV Shock tested MIL STD 810G Method 516 6 Proc...

Page 167: ...al 7 NC Not connected 8 NC Not connected 9 NC Not connected Table 23 Magna Mike 8600 VGA 15 pin port outputa a Standard VGA output configuration Pin Signal Description 1 VGA_RED VGA red output 2 VGA_G...

Page 168: ...DMTA 10026 01EN Rev D January 2015 Appendix A 158...

Page 169: ...lithium ion battery Optional external charging base AA size battery holder for alkaline and NiMH batteries 600 BAT L 3 U8051431 201 167 U8909100 600 BAT AA U8780295 Remote save send foot switch 85FSW...

Page 170: ...d for European Austria Belgium Finland France Germany Netherlands Sweden Norway Israel and Greece 1514 U8840003 AC adaptor power cord for Australia 1515 U8840005 AC adaptor power cord for United Kingd...

Page 171: ...nd for 86PR 3 86PRS3 Q7800006 Table 27 Targets balls disks and wires Description Part number Target balls 1 59 mm 1 16 in 200 in package 80TB1 U8771030 Target balls 3 18 mm 1 8 in 300 in package 80TB2...

Page 172: ...tion fixture for 0 66 mm 0 026 in wire and 86PR 3 probe 86CAL PR3 TW2 Table 29 Calibration fixtures for 86PR 1 and 86PR 2 probes Description Part number Calibration fixture 0 25 mm 0 010 in 80CAL 010...

Page 173: ...argets 4 06 mm 0 160 in 86WCAL 160 U8771059 Calibration fixture for wire targets 6 10 mm 0 240 in 86WCAL 240 U8771060 Calibration fixture for wire targets 9 14 mm 0 360 in 86WCAL 360 U8771072 Calibrat...

Page 174: ...ration kit Includes plastic accessory case 80CAL TB1 80CAL TB2 86TW2 86CAL PR3 TB1 86CAL PR3 TB2 86CAL PR3 TW2 86CAL PR3 010 86CAL PR3 020 86CAL PR3 040 86CAL PR3 080 86CAL PR3 120 and 86CAL PR3 160 8...

Page 175: ...ery 28 Figure 1 11 Removing the battery compartment cover and the lithium ion battery 29 Figure 1 12 The alkaline battery holder 29 Figure 1 13 Installing the microSD card 30 Figure 1 14 Overview of t...

Page 176: ...curate measurement due to obstruction of target ball 86 Figure 4 16 Inaccurate measurement due to surface curvature 86 Figure 4 17 Inaccurate measurement due to bad probe alignment 87 Figure 5 1 Norma...

Page 177: ...een 130 Figure 7 16 Editing the ID number 132 Figure 7 17 The FILE SUMMARY screen 133 Figure 7 18 The FILE SUMMARY report screen 134 Figure 7 19 The MIN MAX SUMMARY screen 134 Figure 7 20 The FILE MIN...

Page 178: ...DMTA 10026 01EN Rev D January 2015 List of Figures 168...

Page 179: ...for the SEQUENTIAL file type 117 Table 15 Resulting ID example for the SEQUENTIAL CUSTOM file type 118 Table 16 Optional RS 232 cable 140 Table 17 Serial data output format for Magna Mike 8500 and Ma...

Page 180: ...DMTA 10026 01EN Rev D January 2015 List of Tables 170 Table 31 Calibration kits 163...

Page 181: ...location 42 thumb screws 42 vent 32 holder alkaline 28 li ion replacement 27 battery troubleshooting 151 beeper 52 105 box contents Magna Mike 8600 20 brightness display 54 C caution notes AC power co...

Page 182: ...compartment 32 creating a data file 113 D DANGER signal word 7 data exchange 141 data file type 2D grid 120 creating 113 incremental 114 sequential 117 sequential with custom points 118 data output f...

Page 183: ...le 114 indicators microSD card 45 power 25 33 45 indoors color scheme 56 input output connectors 23 38 specifications 156 installing alkaline batteries 28 li ion battery 27 microSD card 30 instruction...

Page 184: ...autions battery 11 safety 9 printer 142 probe connector 32 probe diagnostics 153 probe troubleshooting 151 protection display 43 R radix type 52 rating label 2 ratings environmental 44 RCM mark 2 rena...

Page 185: ...uring 105 T technical support 16 text edit virtual keyboard 49 thickness resolution 58 thumb screws battery compartment cover 42 time setting 53 TIP signal word 8 title bar 48 transmitting data 141 tr...

Page 186: ...DMTA 10026 01EN Rev D January 2015 Index 176 WINXL about 137...

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