OLT 9x6 Cabana-Bevel Assembly Manual Download Page 3

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9X6 CABANA HARDWARE PACKAGE

2 1/2”

2”

1 1/4”

3/4”

2”

3/4”

1 1/2”

Tee Hinge x4

Door Handle

Ridge Board Connector x 2

Silver

Shingle

Square Drive Bit

Hardware Kit

(Provided)

Safety Glasses

Work Gloves

Safety Equipment Required

(Not Provided)

Ladder

Screw Gun/Drill

Tape Measure

Hammer

Wood Clamp

Level

Pliers

Tools Required

(Not Provided)

Silver Barrel Bolt

Barrel Bolt

Simpson Strong
Tie (Roof) x 8

Toll Free 1-888-658-1658 www.outdoorlivingtoday.com [email protected]

Page 3

1/8” & 3/8” Drill Bits

3”

1 1/2”

Finishing

Black Headed

x 12

x 266

x 112

x 28

x 264

x 23

x 17

x 50

x 362

x 2

Summary of Contents for 9x6 Cabana-Bevel

Page 1: ...Page 1 In the event of a missing or broken piece simply call the Outdoor Living Today Customer Support Line 1 888 658 1658 within 30 days of the delivery of your purchase It is our commitment to you to courier replacement parts free of charge within 10 business days of this notification Replacement parts will not be provided free of charge after the 30 day grace period Thank you for purchasing a 9...

Page 2: ...ection Bottom Skirting 10 1 2 x 4 1 2 x 34 3 4 Bevel Bottom Skirting Corner Wall Trim 4 1 2 x 4 1 4 x 82 Wide Corner Trims 8 1 2 x 2 1 2 x 79 Narrow Trims 2 1 2 x 2 1 2 x 77 1 2 Side Wall Narrow Trims 8 5 8 x 2 1 2 x 36 Filler Trims 4 1 2 x 4 1 2 x 33 3 4 Horizontal Gable Trims Facia Trim 4 3 4 x 3 1 2 x 46 Side Facia Angle cut both ends 4 3 4 x 3 1 2 x 57 1 4 Front Rear Facia square cut 2 1 2 x 3...

Page 3: ...fety Equipment Required Not Provided Ladder Screw Gun Drill Tape Measure Hammer Wood Clamp Level Pliers Tools Required Not Provided Silver Barrel Bolt Barrel Bolt Simpson Strong Tie Roof x 8 Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 3 1 8 3 8 Drill Bits 3 1 1 2 Finishing Black Headed Black Headed x 12 x 266 x 112 x 28 x 264 x 23 x 17 x 50 x 362 x 2 ...

Page 4: ...Floor Joists 4 1 1 2 x 3 1 2 x 71 3 4 to Floor Joist Frames Only the Center Floor Joist Frame requires 2 Joists to be attached Measure and attach both Joists with 2 2 1 2 screws per joist end as illustrated to the right Outside Frame to outside Joist Inside Frame to Inside Joist Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 4 You can find the Square Drive Bi...

Page 5: ... 105 wide x 75 deep 4 Attach Floor Runners to completed floor frame There are 2 floor runners per 105 side and 3 completed Runners in total Each completed Runner will have a long and short piece Use 10 2 1 2 screws to secure long Runners and 8 2 1 2 screws to secure short Runners Reverse long and short position of centre Runner to provide more floor strength 17 1 2 105 75 Center Frame Short Runner...

Page 6: ...ition Plywood Floor pieces 3 on top of completed Floor Joists Plywood will sit slightly back from outside edge of Floor Joist Framing When in correct position attach with 1 1 4 screws Use screws every 16 The Plywood is cut slightly smaller than floor framing Keep plywood seams tight Hint Use a chalk line to mark location of floor joists to determine screw placement 7 When completed make sure the f...

Page 7: ... are in upright position so water is directed away from and not into shed Compare siding of solid panels with window wall panels to determine if in upright position Window Wall Panel 2 Solid Wall Panel 7 Vertical Door Jamb 2 Door Header Side Gable Wall Panel 2 Front and Rear Top Wall Plate 4 Angle cut down length Side Top Wall Plate 2 Angle cut on end Bottom Wall Plates 7 Window Insert 2 Toll Free...

Page 8: ...e Panels Note 2x3 wall frame will sit flush with floor frame siding will overhang the floor horizontally by approximately 1 2 1st Rear Wall Panel 1st Rear Wall Panel side of shed Front Side 2 x 3 w a l l f r a m e Wall Plate 9 Starting with Solid Wall Panels carefully lay panel face down Position and attach Wall Plate to bottom of wall studs of each wall panel with 3 2 1 2 screws Position so plate...

Page 9: ...cent wall studs together with 3 2 1 2 screws 13 When correctly aligned looking from the top view 2x3 wall framing of corner wall panels will be positioned as illustrated above 15 Position and attach 3rd rear wall panel and attach as per Step 14 Note wall framing of 3rd rear wall should sit flush with floor framing Rear W all S i d e W a l l Toll Free 1 888 658 1658 www outdoorlivingtoday com sales...

Page 10: ...oday com Page 10 Pilot Hole first 18 To reduce possible water from penetrating into the window cavity caulk gap on both sides of window opening prior to installing Window Insert Position insert in cavity and screw with 6 8 1 1 4 screws On sides make sure to screw insert into the thick butt of the siding only Caulk gap Window frame Siding Butt Screw insert into bottom thick part of siding ...

Page 11: ... shed 18b Position Window Trim around window doing a dry run first and attach with 4 1 1 2 finishing nails per piece Trim Sizes 1x 24 1 16 top angle cut on ends 3 x 23 Sides Bottom Window trim has a small dado on reverse face Outside flange of window will roughly sit in the dado to give a better fit T h i c k b u t t o f s i d i n g Caulk gap Trim dado sits in flange T ri m d a d o 19 Attach both ...

Page 12: ...ffect This step needs to be positioned on the top facing the front The step is necessary as the roof panel may hang up on the header and must sit flush on the rafter tops when attached Screw from door header into door jambs with 4 2 1 2 screws 2 per side Pre drill to prevent splitting 22 Position a Side Top Plate 3 4 x 2 1 2 x 75 angle cut on end on top wall framing so they are flush Attach by scr...

Page 13: ... up see diagram below Use a straight edge to check that angle of gable lines up with top plate angle Adjust gable for best fit 23 Next attach the Front Top Plates 2 3 4 x 2 1 2 x 50 The front and rear top plates are angle cut down the length Once again position top plates on wall frame so they are flush Front and rear top plates will fit between side top plates Attach with 4 2 screws per plate Com...

Page 14: ...nd 61 long Soffits 4 1 2 x 4 1 2 x 52 1 2 Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 14 Ridge Board Ridge Board Metal Ridge Board Connector 26 Locate 1 each 3 4 x 4 1 2 x 44 61 Ridge Boards and attach together with Metal Ridge Board Connector using 8 3 4 screws Total Length when connected is 105 Complete two Sets Position Metal Ridge Board Connector evenl...

Page 15: ...tor is positioned so offset to first Rafter Section See Step 33 for illustration 28 Attach completed Ridge Board to ends of both outside rafters with 2 2 screws per end Measure and position interior Rafters as illustrated below When positioned correctly attach Ridge Board to remaining rafters with 2 2 screws rafter end 27 Locate 9 Rafters 1 1 2 x 3 1 2 x 45 2 Soffits 1 2 x 4 1 2 x 52 1 2 and compl...

Page 16: ...tom of Ridge Board slips into gable notch Gable Notch Ridge Board R a f t e r 32 When Rafter Section is correctly positioned outside rafters will sit equally on gable framing and Soffit will sit approximately 1 8 away from wall panels Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 16 Soffit should sit approx 1 8 away from wall panel Soffit Ridge Board ...

Page 17: ...1 32 Gable Notch Ridge Board Offsetting Metal Ridge Board Connectors 34 At the peak align Ridge Boards so they are flush together and secure them with 12 1 1 4 screws Important if there is a gap between Ridge Boards have a helper push the front and rear walls closer together from outside Walls should be 70 apart at top from inside of wall plate to opposite wall plate To completely secure Ridge Boa...

Page 18: ...of upside down roof panels Outside Roof Panel 39 Identify all Roof Panels There are 4 Outside and 2 Middle Roof Panels Outside Panels will have shingles overhanging the plywood on one end Lift up and place an Outside Roof Panel on Rear Rafters Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 18 36 Secure Rafters to Top Wall Framing with one 3 screw per rafter S...

Page 19: ...verhang plywood on Outside Roof Panel 41 Locate Middle Roof Panel roof plywood flush with outside of shingles and place on middle rafters Align panel as per Step 40 and screw panel down to rafters with 2 2 1 2 screws in the bottom row of shingles 42 Lift up position and attach 2nd Outside Roof Panel on Rafters as per Step 40 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Pa...

Page 20: ... first filler shingle down to rafters using 1 2 1 2 screw per panel 2 in total Make sure to screw into both rafters Attach above the exposure 46 Slide in another filler shingle and attach as per Step 45 On your last row of shingles attach smaller filler shingle with 2 1 1 2 Shingle nails near the top to be covered by Ridge Caps in Step 56 Inside the shed position 2 Simpson Strong ties on plywood a...

Page 21: ...1 Interior Barrel Bolt Exploded view of all parts necessary to complete the Miscellaneous Section Identify all parts prior to starting Dutch Door Top 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 21 Side Narrow Trim 2 Horizontal Door Trim Front and Rear Facia 4 47 To further secure roof panels from the inside drill pilot holes in each Mid Rafter 3 per Rafter on an ang...

Page 22: ...and attach both Narrow and Wide Trims to each corner Starting with a Narrow Trim 1 2 x 2 1 2 x 79 align tight underneath Soffit and Rafter Narrow Trim will cap Wide Trim when attached in Step 51 Note that Narrow Trim will sit slightly below Bottom Skirting when correctly ttached Do a dry run with both Narrow and Wide Trims prior to attaching to confirm positioning Use 8 1 1 2 finishing nails to se...

Page 23: ... 1 2 x 36 to the underside edge of the plywood roof Center and attach with 3 1 1 4 screws Complete all four sides Attach Side Facia 3 4 x 3 1 2 x 46 angle cut on ends to end of roof panel plywood and nailing strip Line facia up to form a peak and attach to nail strip plywood with 6 1 1 2 finishing nails per piece End of facia should be aligned flush with end of rafter See Step 55 for detail Gap wh...

Page 24: ...th 2 1 1 2 Shingle Nails 9 from end Place 2nd Ridge Cap 1 back from 1st cap Attach with 2 1 1 2 Shingle Nails 9 from end 57 Place 3rd Ridge Cap 8 back from 2nd enough to cover shingle nails Attach 3rd Ridge Cap as per Step 56 Continue to position and attach Ridge Caps until half the roof is complete From opposite side position and attach Ridge Caps as described above Score cut 1 Ridge Cap to 12 or...

Page 25: ...side gables with 4 1 1 2 nails per side Horizontal Plates are larger than Facia Plates 59 Position the 2 remaining Doorway Narrow Trim 2 1 2 x 2 1 2 x 79 pieces flush with door jamb and tight at top to soffit Attach with 8 1 1 2 finishing nails Nail into the thick part of the bevel siding Flush with inside of door jamb Pentagon Facia Plate Facia Detail Plate Narrow Trims 1 888 658 1658 www outdoor...

Page 26: ... screws Use shim to help keep the door evenly spaced on bottom One of the extra roof shingles see parts list can be used Bottom Door 3 8 gap at bottom Evenly spaced on sides Do or wa y Se am Tr im 2 Black Screws 60 Attach Door Hinges to Top and Bottom Dutch Door sections Top Door has trim overhanging door at bottom while bottom door has trim recessed slightly Hinges should be centered on door trim...

Page 27: ...part of Barrel Bolt is positioned higher than male Do a dry run first to position Barrel Bolt correctly Temporarily position Interior Vertical Door Stop to help align Interior Barrel Bolt 2 Screws 3 4 Screw Silver Barrel Bolt Important Drill pilot holes with 1 8 drill bit prior to securing with screws to prevent wood splitting On 3 4 screw drill shallow pilot hole only 65 Attach Interior Silver Ba...

Page 28: ...Wall Panels in center and right positions For Door on right side configure Window Walls on opposite side B With walls positioned and attached together locate Door Jamb and orientate on Side Wall Panel stud Align Door Jamb so Flush with bottom wall plate of wall framing Wall siding will overhang 1 2 on outside Plate will overhang doorway side by 1 C When correctly aligned attach Door Jamb to wall s...

Page 29: ... On Time Shipping 3 Motor Freight Delivery 4 Quality of Materials 5 Assembly Manual 6 Overall Satisfaction Toll Line 1 888 658 1658 Fax 1 604 462 5333 sales outdoorlivingtoday com Page 29 The materials contained in this Assembly Manual may be downloaded or copied provided that ALL copies retain the copyright and any other proprietary notices contained on the materials No material may be modified e...

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