Oliver 1808-CE User'S Operating And Instruction Manual Download Page 1

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1808S20015CV

Walker, Michigan, U.S.A. 49534-7564

USER’S OPERATING AND INSTRUCTION MANUAL

MODEL 1808-CE

AUTOMATED PACKAGING SYSTEM

Summary of Contents for 1808-CE

Page 1: ...1808S20015CV Walker Michigan U S A 49534 7564 USER S OPERATING AND INSTRUCTION MANUAL MODEL 1808 CE AUTOMATED PACKAGING SYSTEM...

Page 2: ...8S20035 7 1 Changing to a tray carrier set with same cutoff as previous set 7 2 Changing to a tray carrier set with a different cutoff length than the previous set 7 3 MAINTENANCE 1808S20011 8 1 RECOM...

Page 3: ...08 CE 1808S20016 0 2 ELECTRICAL ASSEMBLY 1808S20029 17 1 Parts list 17 2 WIRING DIAGRAM 2 50 60 208 240 1808S20030 18 1 WARRANTY GEN 040225 WARRANTY PROCEDURE GEN 040226 RETURNED PARTS POLICY GEN 0402...

Page 4: ...and manufactured to meet your individual requirements and represents the quality innovation and attention to detail that Oliver provides as a continuing process of improving and expanding our product...

Page 5: ...follow all specifications of local electrical codes 3 Disconnect and lockout the machine from the power supply before cleaning or servicing 4 Check and secure all guards before starting the machine 5...

Page 6: ...n reset condition Heater roll selector is in the I on position Temperature control output contact is closed Conveyor is started only when all these conditions are met Correct power is supplied to mach...

Page 7: ...until any of the following conditions are met Power supply interrupted Roll in raised position operating handle in idle position Emergency stop pushbutton depressed Circuit breaker is in tripped open...

Page 8: ...3 35804 AR Venray The Netherlands PRODUCTS BV BAKERY OLIVER 6401 5076 711 STAY CLEAR 6401 9042 712 6401 9043 701 CONSULT MANUAL 6400 3029 703 ELECTRICAL SHOCK 6400 5009 713 UNPLUG BEFORE OPENING 6402...

Page 9: ...8 CE 1808S20017 2 5 NAMEPLATES PART LIST ITEM NO SYMBOL PART DESCRIPTION PART NUMBER 844 HEATED ROLL 6400 8010 704 HOT SURFACE 6400 8020 705 6400 8021 706 6400 8022 851 RESET 6401 8002 839 FEED 6400 6...

Page 10: ...1808 CE 1808S20017 2 6 NAMEPLATES DIAGRAM...

Page 11: ...see power requirements The machine consists of a continuous motion conveyor system a film feed station a heated sealing roll and a film cutter unit The machine is supplied with casters for ease of rel...

Page 12: ...see power requirements The machine consists of a continuous motion conveyor system a film feed station a heated sealing roll and a film cutter unit The machine is supplied with casters for ease of rel...

Page 13: ...S20018 3 2 Standard Electrical Options Others consult factory 1 Phase 50 60Hz 208VAC 10 Amps Or 1 Phase 50 60Hz 220 240VAC 10 Amps Net Weight 154 kg 340 lbs approximate Shipping Weight 181 kg 400 lbs...

Page 14: ...aters Under normal operating conditions conveyor is stopped by Lowering Operating Handle Before operating the machine make sure it is plugged into a grounded 208 240V A C outlet rated for 10 AMPS Once...

Page 15: ...to run production turn the Heated Roll ON OFF I O switch to the ON I position This will supply power to the heater elements in the heat seal roll to bring it up to temperature You should turn the pow...

Page 16: ...up indicating that one of the switches has been has activated Set the guard back to its proper position make sure E Stop button is released turn anti clockwise then push the RESET switch to resume ope...

Page 17: ...oll which must be threaded onto the machine as illustrated on the Film Threading Diagram which is shown in the photo below Pull enough film so the film can be pushed down in the gap between the tray c...

Page 18: ...events voids in the seal area during and stopping Also when lowering the handle to stop the machine it should be done in swift manner as well CAUTION Avoid leaving the heater roll in the lowered posit...

Page 19: ...m is off center and tighten the thumb screw Then loosen the thumb screw on the other collar and move the film roll holder up against the film roll core and tighten the screw After getting the film cen...

Page 20: ...When making either of these adjustments care must be taken to insure that the discharge table does not get adjusted too close to the tray carriers Doing so can cause damage to the machine The purpose...

Page 21: ...Heat Seal Roll this will cause damage to the sealing surface Also do not spray the Heat Seal Roll Use only damp rags or towels to remove the loosened debris from the rolls Tray carriers if heavily so...

Page 22: ...emoving all the tray carriers and advancing the conveyor can cause severe damage to the machine TRAY CARRIER CUTOFF SIZE CHANGE The machine is designed to run trays that require various cutoff lengths...

Page 23: ...manner insures that the cutter assembly will be in time with the tray carriers and will not jam on the tray carriers Tray carrier removal is accomplished by grasping one tray carrier in each hand whil...

Page 24: ...ier set with a different cutoff length than the previous set Step 1 Remove the cutter assembly Do so by removing the hex bolt from the cutter assembly side plates on both sides of the machine Then rem...

Page 25: ...ay discharge end Remove the plastic Guard and cover with hinge Remove the two black Knobs for the discharge Plastic guard Remove the two 5 16 hex bolts one on each side using a 1 2 hex wrench Remove t...

Page 26: ...nd to protect the cutter from damage Step 3 Replace the existing set of tray carriers with the new set of tray carriers Hold the blade holder Caution The blades are sharp Remove the side plate opposit...

Page 27: ...derneath the center of the cut out in the side frame see photo above Insert the cutter assembly into the frame with the blade in the gap between the tray carriers Replace the side plates and secure wi...

Page 28: ...1808 CE 1808S20035 7 7 Run the tray carriers until they are lined up with slot in the side frame as shown Space Between Tray Carriers...

Page 29: ...1808 CE 1808S20035 7 8 TRAY SIZE CHANGE CONTINUED Install new cutter unit with the cutter blade between the slot in the tray carrier Caution The blades are Cutter Blades Between tray carriers...

Page 30: ...Install the side plate on the sprocket side Note How the bushing is pressed in the plate Install the side plate on the opposite side of the sprocket Note How the bushing is pressed in the plate Instal...

Page 31: ...two black Knobs for the discharge Plastic guard NOTE AFTER INSTALLING THE NEW CUTTER UNIT OR JUST INSTALLING THE ORIGINAL CUTTER UNIT RUN THE TRAY CARRIERS IN SLOW SPEED TO CHECK THAT THE CUTTER BLADE...

Page 32: ...ease This can be done by wiping grease on both sides of the chain The grease will transfer from the chain to the sprockets thereby lubricating the drive train Check chains monthly for lubrication CHAI...

Page 33: ...sting nut clockwise to tighten the chains Turn the adjusting nut turn on one side of the machine and then turn on the other side of the machine and check chain for tension Proper tension is when the r...

Page 34: ...e photo below Loosen the two set screws remove the old blade insert the new blade and tighten set screws Should the cutter get out of time with the tray carriers it can be re timed by loosening the tw...

Page 35: ...etermine how far the heat seal roll can go down see photo below These bolts are there to prevent the roll from going down too far in the gap between the tray carriers or when there are no tray carrier...

Page 36: ...heat seal roll is set to 205 degrees Celsius at the factory Only a authorized Service Technician can adjust the temperature of the heat seal roll WARNING NEVER ADJUST THE TEMPERATURE OF THE HEAT SEAL...

Page 37: ...Description Part No Suggested Qty Fuse 500 mA 5 x 20mm 5725 9562 4 Fuse 3 15 Amp 5 x 20mm 5725 9570 2 Fuse 5 Amp 5 x 20mm 5725 9572 2 Cartridge Heater 5730 1564 4 Thermocouple 5712 0527 1 Cutter Blad...

Page 38: ...o see that the heated roll switch is in the I on position Check to see if the heat seal roll is dirty if so clean as detailed in the CLEANING PROCEDURES Check the rubber gaskets on tray carriers for d...

Page 39: ...e E stop button must be in released position Check if Reset button is illuminated press to reset Make certain the machine is plugged into an adequately rated electrical outlet Verify that there is pow...

Page 40: ...t the electrical outlet Check the E stop button must be in released position Check if Reset button is illuminated press to reset Check the fuses in the electrical enclosure to see if any fuse is open...

Page 41: ...1808 CE 1808S20023 11 1 FRAME AND DRIVE ASSEMBLY Rev 7 31 13...

Page 42: ...02 113 Plate Guard Backing 1808 0114 114 Bearing Bronze 5254 3032 116 Guard Drive 1808 0115 118 Block Bearing 1908 0055 119 Shaft Drive 1808 0028 120 Set Collar 5806 7057 121 Sprocket Plated 4618 4048...

Page 43: ...138 Sprocket 4618 3540 2431 139 Guard Infeed 1808 0026 003 144 Support Chain Lower 1808 0090 002 145 Spacer Chain Support 66240 147 Support Chain Upper 1808 0092 002 148 Strip Carrier Support 1808 00...

Page 44: ...1808 CE 1808S20024 12 1 LEG ASSEMBLY...

Page 45: ...1808 CE 1808S20024 12 2 LEG ASSEMBLY ITEM NO PART DESCRIPTION PART NUMBER 401 Leg 1808 0053 405 Leg 1808 0053 001 406 Caster 5902 2409...

Page 46: ...1808 CE 1808S20025 Rev 5 23 19 13 1 HEAT SEAL FRAME ASSEMBLY...

Page 47: ...064 206 Retainer Tray 1808 0069 207 Plate Switch Mounting 1808 0085 208 Bracket Switch Plate 1808 0086 212 Cover Switch Safety 1808 0122 213 Cover Side 1808 0124 214 Spacer Cover Side 1808 0125 215 Co...

Page 48: ...Y ITEM NO PART DESCRIPTION PART NUMBER 224 Cover Side 1808 0334 226 Bracket Clamp CE 1808 0337 227 Guard Inside Cross Bar 1808 0338 229 Cover Top 1808 0036 230 Cap Protective Vinyl 5105 5250 233 Pin S...

Page 49: ...1808 CE 1808S20026 Rev 5 23 19 14 1 HEAT SEAL ROLL ASSEMBLY...

Page 50: ...7 002 305 Retainer Slip Ring Rod 1808 0120 306 Channel Upper Clamp Support 1808 0322 307 Mounting Support Block 1808 0323 308 Bearing Block End Front 1808 0324 309 Bearing Block End Rear 1808 0325 310...

Page 51: ...1808 CE 1808S20027 15 1 DISCHARGE ASSEMBLY...

Page 52: ...RH 1808 0059 503 Base Lift Tray Guide LH 1808 0060 504 Bracket Spacer 1808 0061 505 Nut Bar 1808 0062 506 Support Shelf 1808 0063 507 Spacer Cover 1908 0058 002 508 Hinge Piano Discharge 1908 0060 50...

Page 53: ...1808 CE 1808S20028 16 1 FILM MANDREL ASSEMBLY...

Page 54: ...Holder Long 1808 0002 603 Retainer Film Holder Short 1808 0002 001 604 Hub Film Holder Brake 1808 0003 605 Hub Film Holder 1808 0003 001 606 Rod Brake 1808 0004 607 Holder Film 69853 608 Ring Retainin...

Page 55: ...1808 CE 1808S20029 Rev 5 23 19 17 1 ELECTRICAL ASSEMBLY...

Page 56: ...und 6401 6040 815 Rail DIN Mounting 4516 3507 0092 818 Rail DIN Mounting 4516 3507 0036 819 Cover Wireduct 1808 0225 820 Wireduct 1808 0224 822 Power Supply 60W 24VDC 5746 5305 826 Control DC Motor 63...

Page 57: ...930 846 Operator Push button Blue Illuminated 5708 7910 847 Base Mounting NC Contact Illuminated 5708 7933 848 Lamp Incandescent 24V AC DC 5708 7946 853 Operator Push button Red Mushroom 5708 7920 854...

Page 58: ...029 Rev 5 23 19 17 4 ELECTRICAL ASSEMBLY ITEM NO PART DESCRIPTION PART NUMBER 882 Filter EMI RFI Line 20A 5724 2025 883 Filter EMI RFI Line 16A KB Drv 5724 2021 884 Choke Armature RFI EMI KB Drv 5706...

Page 59: ...1808 CE 1808S20041 18 1 ELECTRICAL DIAGRAM WARNING DISCONNECT FROM POWER BEFORE CLEANING OR SERVICING 1 Phase 50 60Hz 208 240VAC Ref 1808C12009 SEE FOLLOWING PAGE...

Page 60: ...1808 CE 1808S20041 18 2 1808C12009...

Page 61: ...ially impairs the value of the equipment to Buyer Oliver Packaging Equipment has no obligation as to parts or components not manufactured by Oliver Packaging Equipment but Oliver Packaging Equipment a...

Page 62: ...ar problem 3 If the Parts and Service Manager approves a Work Authorization Number will be generated and the appropriate service agency will perform the service 4 The service dealer will then complete...

Page 63: ...before returning any part This number should appear on the shipping label and inside the shipping carton as well All parts are to be returned prepaid Following this procedure will insure prompt handli...

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