OHTAKE NSRI Series User Manual Download Page 1

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Japan Quality since 1968

AUTOMATIC SCREW FEEDER

NSRI SERIES

User Manual

Summary of Contents for NSRI Series

Page 1: ...Japan Quality since 1968 AUTOMATIC SCREW FEEDER NSRI SERIES User Manual...

Page 2: ...chine After having read these instructions keep them in a convenient place so you or the operator can refer to them whenever necessary ATTENTION www ohtake root co jp is the only web site associated w...

Page 3: ...ejikura Screw hopper 21 6 Maintenance 22 7 Parts adjustments and replacements 23 7 1 Replacing and Adjusting the Brush 24 7 2 Replacing the main motor 25 7 3 Operation Timing After Replacing the Main...

Page 4: ...4 11Troubleshooting 42 12Specifications 45 12 1 Technical sheet 45 12 2 Replacement parts 47 12 3 External mechanical dimensions 48 13Warranty 49 13 1 Product Warranty 49 13 2 Disclaimer 49...

Page 5: ...Different sizes of screws can be used by changing the rail escaper passing plate and the robot escaper guide It can be used wherever there is a power source for an AC adapter 2 Before use Please check...

Page 6: ...t followed CAUTION This indicates there is a chance of personal injury or damage to property if the instructions are not followed Symbols indicating type of danger and preventative measures Prohibited...

Page 7: ...r or any other unusual condition as there may be a risk of fire or electric shock Contact the dealer from which you purchased the machine and have it examined and repaired In the case of a thunderstor...

Page 8: ...nnect the AC adapter from the wall outlet or it may result in damage to the cord or cause a fire or electric shock Turn off the machine and unplug the AC adapter from the wall outlet during closing ho...

Page 9: ...installing screw I Power switch J Escaper K Escaper guide for the robot L Light emitting sensor M Light receiving sensor N Scooping block left and right moving up and down O Brush P Passing plate Q S...

Page 10: ...ery each section of the machine is checked and adjusted with panhead screws matching the nominal diameters of the ordered model Most screws may be usable in the initial status of adjustment however if...

Page 11: ...0 SW2030 NSRI23 M2 3 RI23SET RI23 SIE23 NSRI26 M2 6 RI26SET RI26 SIE26 NSRI30 M3 0 RI30SET RI30 SIE30 NOTE Screws with a different nominal diameter can be used by replacing the rail escaper passing pl...

Page 12: ...o determine the screw load by observing the machine while it is in operation CAUTION An excessive amount of screws loaded into the chamber will have an adverse effect on the screw alignment and transp...

Page 13: ...power outlet 2 When the power switch is turned ON the power switch lamp lights up The scooping block starts to move up and down The rail starts to vibrate and the escaper starts rotating 3 Screws mov...

Page 14: ...rew alignment and transport 4 If any adjustment is necessary loosen the brush height adjusting bolt to adjust the brush height 5 If the plastic portion at the front of the brush comes into contact wit...

Page 15: ...passing plate is too high it will hamper a smooth transport of the screws 2 If adjustment is required loosen the passing plate attaching bolt and adjust the height 3 After making an adjustment do an...

Page 16: ...rew is turned clockwise as viewed from the bottom of the machine the vibration will increase When the screw is turned counterclockwise the vibration decreases If the vibration is adjusted to a too lar...

Page 17: ...and checks before use 17 Stronger vibration weaker vibration Vibration adjusting bolt Vibration adjusting plate fixing bolt The rail must not come in contact with the escaper The clearance must not b...

Page 18: ...any adjustment is required loosen the holding plate attaching screw and move the plate up or down 3 If the holding plate makes contact with the escaper it will affect the smooth operation of the escap...

Page 19: ...ust the rail either backward or forward After making an adjustment be sure to tighten the rail fixing bolt If the rail hits against the escaper the escaper will not function properly If the clearance...

Page 20: ...r After the screw is picked up the machine starts operating again Check the operation by intercepting the optical axis of the sensor Make an adjustment with the timer knob at the rear of the machine b...

Page 21: ...mber of the screw feeder Continues to supply screws automatically as the sensor detects the amount of screws in the scooping chamber to be decreasing Two other Nejikura that fit the NSRI type are the...

Page 22: ...and clean the rail groove Before removing the rail from the machine be sure to turn off the power supply and take the screws out of the chamber If there is any dirt or a flaw in the rail groove that...

Page 23: ...tems must be replaced rail escaper and passing plate These parts may be ordered separately The replacing and adjusting procedures are described on the next pages When replacing any parts a fine adjust...

Page 24: ...ure below 3 After completing the assembly check that the front part of the brush doesn t come in contact with the passing plate The ideal clearance is 0mm For assembly reverse the disassembling proced...

Page 25: ...ar side of the main body If the motor is hard to pull out insert an Allen wrench into the oblong hole in the base of the body and push the motor bracket backward The motor can be disassembled as shown...

Page 26: ...s operate almost simultaneously After doing an operation check return the wiring arrangement to its original status When installing the cover be careful not to pinch any wires Be careful that the wiri...

Page 27: ...d If there is any dirt or flaw on the rail groove that prevents a smooth operation we recommend the user clean or replace the rail Use the passing plate rail and escaper that correspond to the diamete...

Page 28: ...1 7 corresponds with Model No SW1017 2 0 3 0 corresponds with Model No SW2030 Please check that the model numbers correspond with the screws that can be used Remove the passing plate Do not lose the a...

Page 29: ...st and check the parts in the area of the escaper When you remove the escaper attaching screw please use the driver for M2 bit No 0 Summary of the adjustment Adjust moving parts to correspond with the...

Page 30: ...scaper remove the screws attaching the robot escaper guide and then remove the robot escaper guide Remove the screws attaching the escaper and then remove the escaper Assemble loosely the escaper that...

Page 31: ...her side screws may fall into the machine When the clearances are uneven loosen the escaper bracket attaching bolt and make adjustments so that the clearances between the outsides of the rail and the...

Page 32: ...reference point run and stop and when the escaper motor is stationary then you can align the position of an escaper notch with the rail groove Fine adjustments can be made for the clearance between t...

Page 33: ...rotating the escaper Cover the sensor s optical axis with paper Fine adjustment Note 2 Escaper bracket attaching bolt You can make fine adjustments for width clearance between the end of the rail and...

Page 34: ...te At this time the sensor detects a screw the LED lights up and the escaper stops When the screw is removed from the pickup site the LED light goes off and the escaper rotates to accept another screw...

Page 35: ...w is not at the pickup site LED screw indicator OFF When a screw is at the pickup site LED screw indicator ON The rotation of the escaper in the opposite direction is a reference point run of the esca...

Page 36: ...V to 1 5V and the LED screw indicator is OFF When there is a screw at the pickup site and the voltage is over 3 5V the LED screw indicator is ON This is a general standard The borderline if there is a...

Page 37: ...y is found make the said adjustments once again in addition to the rail vibration and front rear position adjustments After completing the operational check return the wiring arrangement to its origin...

Page 38: ...ed with a robotic assembly the screw feeder shall be fastened by lower edges of the cover Please refer to diagram below Fastening screws on bottom edge of the cover can be used for this purpose as wel...

Page 39: ...100mA Capacity Max DC current 100mA External supply voltage 5 24VDC Max 27VDC CAUTION Additional resistor is required on external circuit for regulating current Please keep the length of output signal...

Page 40: ...em 40 9 3 Robotic operations When the screw feeder is used with an automatic screwdriver the pushing force of the screwdriver on the escaper and or the escaper guide must not be higher than 20 N Screw...

Page 41: ...dinary normal rotation and can pick up screws If the cause of the overload is not removed during the reverse rotation the driving motor repeats the sequence of reverse rotation normal rotation reverse...

Page 42: ...the screws with the odd nominal diameter An insufficient quantity of screws is in the scooping hopper Add a proper quantity of screws into the scooping hopper Screws do not flow Screws in an abnormal...

Page 43: ...vice section Check that the vibration level is properly adjusted The motor is worn malfunctioning Replace the motor Part No TPO01002 17 Screws tend to pass through the passing plate in an ab normal po...

Page 44: ...o screws are present although the indicator light is on Undesired objects blocking front screw sensor Make sure there are no debris or other objects present in the sensor brackets If the escaper or st...

Page 45: ...181x145 4 8x7 1x5 7 mm inch Weight including rail Approx 3 Approx 6 6 kg lg Following accessories Operation Manual 1 copy AC Adapter 1 unit Hexagonal wrench 1 piece Screwdriver 1 piece Ground wire 1 p...

Page 46: ...ge the nominal diameter of loaded screw replace it with a part that is mentioned in the next page table The rail escaper robot escaper guide and passing plate are separately available for replacement...

Page 47: ...Specifications 47 12 2Replacement parts Rail Escaper Passing plate Robot escaper guide Brush assembly Main motor with Harness TPO01002 17...

Page 48: ...Specifications 48 12 3External mechanical dimensions All dimensions are in mm Signal line out Distance till center of screw Height till top of escaper Screw size Approximate measuremen t of A...

Page 49: ...devices or components replaced by and returned to OnRobot A S shall vest in OnRobot A S Any other claims resulting out of or in connection with the device shall be excluded from this warranty Nothing...

Page 50: ...KOGYO CO LTD 27 021 0902 Tel 81 191 24 3144 Fax 81 191 24 3145 27 Kanegasaki Hagisho Ichinoseki Iwate 02 0902 JAPAN Tel 81 191 24 3144 Fax 81 191 24 3145 Quicher OHTAKE OHTAKE ROOT KOGYO are trademark...

Page 51: ...51 The User Manual is translated into 20 languages Find these translations on the USB stick or visit www OnRobot com...

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