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OBO Bettermann EI30, Mounting Instructions

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OBO Bettermann EI30 Mounting Instructions Download Page 39

39 | EN

Mounting instructions, PYROLINE

®

 Con PLC fire protection duct

Mounting PYROLINE® Con S PLC with a support system

8 2 

Mounting the suspended support and bracket

Fig  32:  

≤ 700 mm

≤ 200 mm

≤ 1000 m

m

Suspended support and bracket mounting under the ceiling

1.  Have the right suspended support and bracket to hand. The bracket 

must be sufficiently long for the fire protection duct to be supported 

over its full area.

2.  Draw the drill holes for suspended supports: 

 

– A maximum of 200 mm away from the wall for the first suspend-

ed support.

 

– 900 mm away from the wall for the second suspended support.

 

– 1,000 mm spacing between all further suspended supports. 

Note!

 

The data relates to a complete duct length. If the fire protection duct is 

shortened, adjust the spacing of the second suspended support accord-

ingly. 

3.  Drill the drill holes.

4.  Mount the suspended supports with bolt ties.

5.  Mount the bracket on suspended supports with spacers and hexagon- 

al bolts.

Summary of Contents for EI30

Page 1: ...OBO Bettermann Holding GmbH Co KG Mounting instructions PYROLINE Con PLC fire protection duct EI30 EI90 classification according to EN 13501 2...

Page 2: ...GmbH Co KG All the personal designations used in the document are to be considered gender neutral PYROLINE Con is a registered brand of OBO Bettermann Holding GmbH Co KG PYROLINE Con PLC fire protecti...

Page 3: ...ire protection duct 12 5 1 Fire protection duct for direct wall ceiling mounting 12 5 2 Fire protection duct for mounting with a support system 12 6 Planning an installation 13 6 1 Structural conditio...

Page 4: ...or support rail 46 8 7 Mounting separating retainers 47 8 8 Mounting an end piece 47 8 9 Running a cable out of the fire protection duct 48 8 10 Creating a wall connection 49 8 11 Combining PYROLINE C...

Page 5: ...les These instructions describe standard solutions for mounting the PYROLINE Con PLC fire protection duct Special solutions for special structural conditions are possible but must be planned on site w...

Page 6: ...considered proper The use of the fire protection duct in the maintenance of electrical function is also not per mitted 1 5 Applicable documents Classification report K 2400 150 15 MPA BS 2nd Edition E...

Page 7: ...pment List of personal protective equipment to be used Wear safety shoes The weight of the fire protection duct can lead to contusions Wear suit able safety shoes during transport and mounting in orde...

Page 8: ...r suspended supports and brackets or threaded rods and support rails Fire load encapsulation up to 90 minutes EI30 EI90 classification Material made of non combustible fibre glass lightweight concrete...

Page 9: ...fire protec tion duct 4 KTM mortar Sealing of connection joints and cracks 5 Wall connection collar Doubling on walls for wall penetration 6 Doubler Necessary for exits of individual cables and cable...

Page 10: ...OLINE Con S PLC for mounting with a support system The PYROLINE Con S PLC product version is mounted directly on the wall or ceiling and consists of the following product elements 2 3 4 5 6 7 8 9 10 1...

Page 11: ...ort Mounting on ceiling support of the bracket 10 Protective cap for support Edge protection 11 Threaded rod Suspension for support rail 12 End piece End closure of the fire protection duct 13 Wall co...

Page 12: ...ct for mounting with a support system Mounting with a support system is particularly useful if obstacles such as heating ventilation or water pipes or joists must be refitted The support system can co...

Page 13: ...dal roofs are not suitable for the mounting of fire protection ducts Walls and ceilings serving as a mounting surface must have at least the same fire resistance length as the mounted fire protection...

Page 14: ...stance of the conductors in the cable is increased through heating A larger conductor cross section may be required Comply with the maximum approved cable load see Table 5 The approved cable load is i...

Page 15: ...protective helmets Danger of cracking If the walls ceilings are uneven this can cause crack formations in the duct trough if the fire protection ties are too tight and the duct trough becomes warped E...

Page 16: ...C 3 mm Fig 5 Wall mounting with separating brackets A ceiling mounting with separating clamps B vertical mounting with cable fixing device C 6 Mount the duct trough in conjunction with the separating...

Page 17: ...g 6 Wall connection 11 Fully close the joint to the wall with KTM mortar 3 12 Close off joints between two duct troughs which are insufficiently compressed or tight with KTM mortar 13 Close off joints...

Page 18: ...mage The cover edge may be damaged while screwing it to the duct Pre drill the duct cover before mounting 2 Mount the duct cover along the marking lines 1 with counter sunk head screws on the duct tro...

Page 19: ...LINE Con D PLC product version During mounting proceed as described in 7 1 Mounting the duct trough on page 15 The cables must be routed before the duct cover is mounted 7 3 1 90 internal corner A A 3...

Page 20: ...inner height of duct walls plus sealing strip 7 Stick the sealing strip all along the support surface and shortened front side 4 of the duct cover D2 Risk of damage The cover edge may be damaged whil...

Page 21: ...ension so that they end flush to the wall corner Take the maximum 3 mm joint with the sealing strip into account 2 Stick the sealing strip 1 on the shortened front side 3 Mount the duct trough K1 flus...

Page 22: ...to the duct Pre drill the duct cover before mounting 7 Mount the duct cover D2 along the marking lines with counter sunk head screws on the duct trough 8 Notch out the doubler 3 of the duct cover D1...

Page 23: ...cables must be routed before the duct cover is mounted K1 K2 K1 K2 B C D D 3 mm B A C 1 A 2 Fig 14 90 flat angle duct trough mounting 1 Notch out the inner side section of the duct trough K1 by dimens...

Page 24: ...along the support surface and notched points 3 of the duct cover D2 Risk of damage The cover edge may be damaged while screwing it to the duct Pre drill the duct cover before mounting 9 Mount the duct...

Page 25: ...7 1 Mounting the duct trough on page 15 The cables must be routed before the duct cover is mounted Fig 16 T connection A A K1 K2 1 Fig 17 T connection duct trough mounting 1 Notch out the internal du...

Page 26: ...side by the dimension B duct wall thickness plus 3 mm sealing strip 6 Stick the sealing strip all along the support surface and notched front side 2 of the duct cover D2 Risk of damage The cover edge...

Page 27: ...d as described in chapter 7 1 Mounting the duct trough on page 15 The cables must be routed before the duct cover is mounted K1 A K2 A 1 1 K3 Fig 20 Cross connection duct trough mounting 1 Notch the d...

Page 28: ...ore mounting 6 Mount the duct cover D1 along the marking lines with counter sunk head screws on the duct trough K1 7 Notch out the top doubler of the duct covers D2 and D3 on a front side by the dimen...

Page 29: ...he duct cover is mounted 1 Cut mitres on duct troughs and duct covers which abut each other The mitres meet each other bluntly and without overlaps 2 Stick sealing strips on the mitre on one of the tw...

Page 30: ...losed to prevent fire from spreading to the cables or smoke gases from escaping during a cable fire Open cable ends are closed off with an end piece suitable for the fire protection duct 1 Stick the s...

Page 31: ...nd in the wall of the fire protection duct The diameter of the drill hole may be a maximum of 2 mm for individ ual cables and a maximum of 5 mm for cable bundles greater than the diameter of the indiv...

Page 32: ...Less A None Not approved Passes through solid wall Equal or higher B Less B None C Ends in front of light duty partition Equal higher less or none Not approved Passes through light duty partition wall...

Page 33: ...wall connection collar Note For simpler mounting of the wall connection collar pre drill the drill holes before mounting y x z Fig 26 Position of drilling holes for PLCD wall connection collar Duct t...

Page 34: ...nnection mounting version A 1 Create a wall opening for the cable gland Note Wall opening internal duct dimensions 2 Mount the fire protection duct bluntly in front of the wall 1 see also 7 1 Mounting...

Page 35: ...on B 1 Create a wall opening for the duct penetration Note Wall opening max 2 cm external duct dimensions 2 Run the fire protection duct through the wall opening and mount it on the wall 1 see also 7...

Page 36: ...ing version C 1 Create a wall opening for the duct penetration Note Wall opening max 2 cm external duct dimensions 2 Run the fire protection duct through the wall opening and mount it on the wall 1 se...

Page 37: ...d on the ceiling or threaded rods with support rails Danger of heavy components Fire protection ducts are very heavy and can cause serious injuries if they fall on your head or other parts of the body...

Page 38: ...ted over its full area 2 Draw the drill holes for the wall brackets A maximum of 200 mm away from the wall for the first wall bracket 900 mm away from the wall for the second wall bracket 1 000 mm spa...

Page 39: ...t to be supported over its full area 2 Draw the drill holes for suspended supports A maximum of 200 mm away from the wall for the first suspend ed support 900 mm away from the wall for the second susp...

Page 40: ...mm away from the wall for the second pair of threaded rods 1 000 mm spacing between all further pairs of threaded rods Note The data relates to a complete duct length If the fire protection duct is s...

Page 41: ...100 mm 1 2 Fig 34 Spacings of suspension points and joints 1 Apply sealing strips 1 to both ends of the duct trough 2 Locate the duct trough from the wall or wall penetration in such a way that the f...

Page 42: ...the position of the duct trough using a KRS 6x30 screw through the bracket 7 Repeat steps 3 6 until the duct troughs are completely mounted If necessary mount fittings as described in chapter 8 6 Mou...

Page 43: ...to the appropriate chapters 1 2 3 4 Fig 36 Duct cover mounting 1 Stick the sealing strip all along the support surface 3 and one end of the duct cover 1 2 Place the duct cover on the duct trough so th...

Page 44: ...bles must be routed before the duct cover is mounted 100 mm 100 mm Fig 37 Support on fittings 1 Draw the drill holes for wall brackets suspended support or threaded rods so that the brackets have a ma...

Page 45: ...ust be mounted in this area with the GMS connection bracket on the support rail or the bracket See also 8 6 1 Mounting a vertical bend on a bracket or support rail on page 46 5 Screw the pre mounted c...

Page 46: ...he GMS connection bracket 1 4 3 2 Fig 40 Mounting on brackets or support rails with vertical bend 1 Mount the GMS connection bracket 1 with an M6 truss head bolt 2 and a corresponding large washer 3 o...

Page 47: ...ase with the KRS 6x30 screw 3 2 Mount additional separating retainers flush with the previous separat ing retainer 3 Attach separating retainer connectors 2 at the joints of the separating retainer 8...

Page 48: ...ble outlet with doubler 1 Drill a hole for the cable gland in the wall of the fire protection duct The diameter of the drill hole may be a maximum of 2 mm for individ ual cables and a maximum of 5 mm...

Page 49: ...riod of the wall ceiling in comparison with the duct PYROLINE Con S PLC Ends in front of solid wall Equal or higher D Less D None Not approved Passes through solid wall Equal or higher E Less B None C...

Page 50: ...Note For simpler mounting of the wall connection collar pre drill the drill holes before mounting y x z Fig 45 Position of drilling holes for PLCS wall connection collar Duct type x y z PLCS D060810...

Page 51: ...ll connection mounting version B 1 Create a wall opening for the duct penetration Note Wall opening max 2 cm external duct dimensions 2 Run the fire protection duct through the wall opening and mount...

Page 52: ...n C 1 Create a wall opening for the duct penetration Note Wall opening max 2 cm external duct dimensions 2 Run the fire protection duct through the wall opening and mount it 1 see also 8 1 on page 38...

Page 53: ...te Wall opening internal duct dimensions 2 Mount the fire protection duct bluntly in front of the wall see also 8 1 on page 38 to 8 4 on page 41 Note The last suspension may be a maximum of 200 mm fro...

Page 54: ...Create a wall opening for the duct penetration Note Wall opening max 2 cm external duct dimensions 2 Let the fire protection ducts abut in the wall opening and mount them 1 see also 8 1 on page 38 to...

Page 55: ...ng max 2 cm external duct dimensions 2 Let the fire protection ducts abut in the wall opening and mount them 1 see also 8 1 on page 38 to 8 4 on page 41 Joint maximum 3 mm Note The last suspension may...

Page 56: ...ct dimensions 2 Run the fire protection duct through the wall opening and mount it on the wall 1 see also 8 1 on page 38 to 8 4 on page 41 Note The last suspension may be a maximum of 200 mm from the...

Page 57: ...2 K1 h1 h2 D1 Fig 52 Combination of suspended fire protection duct and wall duct Note The fire protection duct on the support system may at most be as high as the wall duct h1 h2 1 Create an opening i...

Page 58: ...ble Duct type Wall ceiling mounting Mounting with support system Cable load Cable directly on top Cable mounting with separating bracket separat ing clamp PYROLINE Con D PLC x 10 0 kg m PYROLINE Con D...

Page 59: ...PLC 1 Dismantle the wall connection collar 2 Slacken the duct cover connections and remove the duct cover 3 Remove the cables 4 Slacken the connection of a duct trough and remove the duct trough 5 Rep...

Page 60: ...and fastenings of the fire protection duct can be massively impaired in their function and can fall Falling components can cause serious injuries During disposal proceed with extreme caution and befo...

Page 61: ...0810 PLCD D090810 PLCD SB1220 7215484 Separating bracket PLCD D061220 PLCD D091220 PLCD SC0810 7215490 Separating clamp PLCD D061220 PLCD D091220 PLCD SC1220 7215494 Separating clamp PLCD D061220 PLCD...

Page 62: ...wall connection collar PLCS 091220 PLCS E060810 7217980 EI60 end piece PLCS 060810 PLCS E061220 7217984 EI60 end piece PLCS 061220 PLCS E090810 7217990 EI90 end piece PLCS 090810 PLCS E091220 7217994...

Page 63: ...EN 63 Notes...

Page 64: ...OBO Bettermann Holding GmbH Co KG P O Box 1120 58694 Menden GERMANY Customer Service Germany Tel 49 0 2373 89 1700 Fax 49 0 2373 89 1238 E mail info obo de www obo bettermann com OBORD 200297 01 2021...

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