background image

Operating Instruction and Documentation

                                                                         UNI-LIFT 5000 CLT / Plus

- 21 -

• Lift the vehicle on the working height.
•  Observe the complete process.

5.4 Lowering the vehicle with the wheel free lift

• Check the dangerous places of the lift and be sure that there are no objects or

people in the immediate area of the lift or on the lift.

• Lower the vehicle to the working height or until the platform reaches the lowest

point;  press the button  „lowering“ (R.F.H.)

• Before the lift reaches the lowest position, it stops (approx. 150 mm).

Let off the button  „lowering”. Control the dangerous places. Press the button
again. You hear an acoustic signal until the lift reaches the lowest position

• When the lift is in its lowest position, remove the polymer supports
• Drive the vehicle out of the lift if the lift (main lift) is in the lowest position.

5.5 Equalisation of the 2 rails (main lift)

• Press button „Equalize“ at the operation unit. The rails of the main lift equalize. It

is not possible to equalize the wheel free lift with this button.

5.6 Manual equalisation  of the lift

• If the SST (Safety-Star-System) makes out a difference of approx. 40 mm, it will

stop the lift automatically.

• An equalisation has to be prepared
• Remove the top covers of the aggregate and the covers of the control box.
• In the control box unit you find the DIP-switches.

Dip-switch on the board in the box.

An access on the Dip-Switch is only allowed when
the main switch is switched off and only by
instructed, authorized technical staff.

• Dip-switch 5 (regulation ON/OFF).
• Dip-switch 1 (only platform 1 moveable).
• Dip-switch 2 (only platform 2 moveable).
• Dip-switch 7 (reset – zero the lift in the lowest position).

Enforce the equalisation:

• Equalize platform 1.
• Move the Dip Switch 5 on position “off” (regulation off).
• Move the Dip switch 1 on Position “on”  (Dip switch 1 for platform 1).

Summary of Contents for UNI-LIFT 5000 CLT PLUS

Page 1: ...ating Instruction and Documentation Serial number Nussbaum Hebetechnik GmbH Co KG Korker Stra e 24 D 77694 Kehl Bodersweier Tel 49 0 7853 8990 Fax 49 0 78 53 87 87 E mail info nussbaum lifts de http w...

Page 2: ...the 2 rails main lift 21 5 6 Manual equalisation of the lift 21 6 Troubleshooting 22 6 1 Driving on an obstacle 23 6 2 Emergency lowering of the main lift wheel free lift 24 6 3 Reset the main lift a...

Page 3: ...s to be observed In addition to the safety remarks of the instructions for use the regulations and instructions being valid at the place of operation have to be considered Obligations of the operator...

Page 4: ...rt components as mentioned in the instructions for use are to be adhered These works must only be carried out by expert personal After maintenance and repair works loose screw connections must always...

Page 5: ...the safety was checked and the lift was started The installation was effected from the operating authority competent please delete as applicable The safety of the automotive lift was checked from the...

Page 6: ...e lift was started The persons below were introduced after the installation of the automotive lift The introduction was carried out from an erector of the lift manufacturer or from a franchised dealer...

Page 7: ...the lift They are called experts and competent persons in this document Experts are persons for example self employed engineers experts which have received instruction and have experience to check an...

Page 8: ...cing vehicles It is not allowed to carry persons with the lift It is not allowed to climb on the lift or on the vehicle It s not allowed to install the standard automotive lift in a hazardous location...

Page 9: ...Operating Instruction and Documentation UNI LIFT 5000 CLT Plus 9 page for notice...

Page 10: ...Hydraulic pressure main lift ca 240 bar with load Hydraulic pressure wheel free lift ca 215 bar with load pressure relief valve main lift ca 260 bar pressure relief valve unlocking cylinder ca 35 bar...

Page 11: ...th knowledge and experience who has joined a special training of the lift manufacturer Erectors of the manufacturer and its retailers are competent persons CE STOP main lift and wheel free lift When r...

Page 12: ...Operating Instruction and Documentation UNI LIFT 5000 CLT Plus 12 3 3 Datasheet...

Page 13: ...Operating Instruction and Documentation UNI LIFT 5000 CLT Plus 13...

Page 14: ...Operating Instruction and Documentation UNI LIFT 5000 CLT Plus 14...

Page 15: ...Operating Instruction and Documentation UNI LIFT 5000 CLT Plus 15...

Page 16: ...Operating Instruction and Documentation UNI LIFT 5000 CLT Plus 16...

Page 17: ...Operating Instruction and Documentation UNI LIFT 5000 CLT Plus 17...

Page 18: ...Operating Instruction and Documentation UNI LIFT 5000 CLT Plus 18...

Page 19: ...is lift Position the polymer supports as described of the vehicle manufacturer under the vehicle Version with wheel free lift The correct position of the polymer pads has to be checked after the vehic...

Page 20: ...mmediate area of the lift or on the lift Lower the vehicle to the working height or until the platform reaches the lowest point press the button lowering Before the lift reaches the lowest position it...

Page 21: ...est position 5 5 Equalisation of the 2 rails main lift Press button Equalize at the operation unit The rails of the main lift equalize It is not possible to equalize the wheel free lift with this butt...

Page 22: ...ed on the following pages If the cause of trouble cannot be found please call the technical service Problem Motor does not start Potential causes no power supply main switch is not engaged fuse defect...

Page 23: ...the control box Switch off the main switch and wait 5 sec Hold the reset button Switch on the main switch and wait 5 sec Hold the reset button Let go off the reset button Move all the Dip switch on p...

Page 24: ...switch and wait 5 sec Hold the reset button Let go off the reset button Dip switch 5 stays in on position Move the Dip switch 7 on position off On the computer board must now three diodes lighten perm...

Page 25: ...y and to lower the lift into its lowest position so that the vehicle can be driven off Preparation to the emergency lowering 1 Switch off the main switch and safe it lock it The emergency lowering can...

Page 26: ...ears After finishing the emergency lowering the set screws and the locknuts must be brought back into the original position otherwise a malfunction of the lift may occur Do not use the lift until defe...

Page 27: ...Condition The security system is not locked The double seat valves are pressed see pic 5 pos X Open the locknut N1 N2 red of the hydraulic block Turn carefully maximal one rotation anticlockwise the e...

Page 28: ...o life and danger of damages 6 3 Reset the main lift after an emergency lowering Only when the lift is in the lowest position is the reset of the lift possible An access on the Dip Switch is only allo...

Page 29: ...Company Clean and lubricate the moving parts of the lift hinge bolts sliding pieces sliding surfaces grease with a multipurpose lipid example Auto Top 2000 LTD Agip Grease the lubricate nipples with...

Page 30: ...e cleanness of the workshop and location of the lift The degree of the dirt is dependent on the season of the weather conditions and the ventilation of the workshop Under bad circumstances it is neces...

Page 31: ...ing on carrying parts an extraordinary security check must be performed by an expert This manual contains form with a schedule for the security checks Please us the adequate form for the security chec...

Page 32: ...ttention only by 3 phase supply 9 Press the button lifting until the lift is on a height of approx 10 cm 10 Press the button lowering until both platforms are in the lowest position and the acoustic s...

Page 33: ...Tighten the Liebig dowels with the dynamometric key M 80Nm Each dowel must be tightened with the demanded torque Otherwise the normal function of the lift can not be guaranteed Observe the regulation...

Page 34: ...Remove the cover of the hydraulic tubes Loose the dowels Lower the lift in the lowest position Loose the plug of the power supply If necessary loose the hydraulic hoses only on the operating unit If n...

Page 35: ...loor pavement or tile surface Table to pic 8 Liebig dowels Dowel type B20 75 B20 100 Drilling depth a 115 140 Min anchorage depth b 85 85 Thickness of concrete c 180 180 Diameter of bore d 20 20 Thick...

Page 36: ...g dowels Dowel type B20 100 B20 125 B20 135 B20 175 Drilling depth a 140 165 175 215 Min anchorage depth b 85 85 85 85 Thickness of concrete c 180 180 180 180 Diameter of bore d 20 20 20 20 Thickness...

Page 37: ...ing Condition piston rod Condition of the covers Closeness of the hydraulic system Level of hydraulic oil Condition hydraulic hoses Condition electrical wires Function test with vehicle Function equal...

Page 38: ...tion piston rod Condition of the covers Closeness of the hydraulic system Level of hydraulic oil Condition hydraulic hoses Condition electrical wires Function test with vehicle Function equalisation o...

Page 39: ...tion piston rod Condition of the covers Closeness of the hydraulic system Level of hydraulic oil Condition hydraulic hoses Condition electrical wires Function test with vehicle Function equalisation o...

Page 40: ...tion piston rod Condition of the covers Closeness of the hydraulic system Level of hydraulic oil Condition hydraulic hoses Condition electrical wires Function test with vehicle Function equalisation o...

Page 41: ...tion piston rod Condition of the covers Closeness of the hydraulic system Level of hydraulic oil Condition hydraulic hoses Condition electrical wires Function test with vehicle Function equalisation o...

Page 42: ...tion piston rod Condition of the covers Closeness of the hydraulic system Level of hydraulic oil Condition hydraulic hoses Condition electrical wires Function test with vehicle Function equalisation o...

Page 43: ...tion piston rod Condition of the covers Closeness of the hydraulic system Level of hydraulic oil Condition hydraulic hoses Condition electrical wires Function test with vehicle Function equalisation o...

Page 44: ...tion piston rod Condition of the covers Closeness of the hydraulic system Level of hydraulic oil Condition hydraulic hoses Condition electrical wires Function test with vehicle Function equalisation o...

Page 45: ...tion piston rod Condition of the covers Closeness of the hydraulic system Level of hydraulic oil Condition hydraulic hoses Condition electrical wires Function test with vehicle Function equalisation o...

Page 46: ...elding Condition piston rod Condition of the covers Closeness of the hydraulic system Level of hydraulic oil Condition hydraulic hoses Condition electrical wires Function test with vehicle Function eq...

Page 47: ...on of the lift Al A2 position value of the 2 axes Step during the business a mistake on the axis becomes with the mistake through E in the position ad marked The ad changes between the position ad and...

Page 48: ...y for these two cases this operating mode of the lift is intended Is not allowed to activate these functions if the lift has the normal function The functions of the service operation can be activated...

Page 49: ...n the disturbance case controlled operation axis 1 active The controlled business over the ad functions is only possible if the dip switch stands 5 on the Achscontroller on ON If the dip switch 5 is s...

Page 50: ...nstallation can become destroyed Function button Abortion and return into the service menu 4 2 axes becomes on zero favored 4 5 Altitudes restricts The maximum lifting of the lift can be restricted ov...

Page 51: ...Operating Instruction and Documentation UNI LIFT 5000 CLT Plus 51 Hydraulic diagram without wheel free lift...

Page 52: ...0 8 hydraulic block 06 605A 01 01 DB1 pressure relief valve 155211 DB2 pressure relief valve unlocking cylinder 155211 M1 M4 measuring connection 155470 VW1 proportional valve WEP06DA01B0240S VW2 pro...

Page 53: ...Operating Instruction and Documentation UNI LIFT 5000 CLT Plus 53 Hydraulic diagram with wheel free lift...

Page 54: ...e relief valve 155211 DB2 pressure relief valve unlocking cylinder 155211 M1 M4 measuring connection 155470 VW1 proportional valve WEP06DA01B0240 VW2 proportional valve WEP06DA01B0240 VW3 4 2 way valv...

Page 55: ...Operating Instruction and Documentation UNI LIFT 5000 CLT Plus 55 Electric diagram without wheel free lift...

Page 56: ...Operating Instruction and Documentation UNI LIFT 5000 CLT Plus 56 Electric diagram with wheel free lift...

Reviews: