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Operating Manual and Inspection Book 

COMBI LIFT 4.80 H / HYMAX II 8000 

 

 

 

45 

Version 3.0 

 

8 Security check 

 

The security check is necessary to guarantee the safety of the lift during use. It has 
to be performed in the following cases: 
 
1.  Before the initial operation, after the first installation. 

Use the form “First security check before initiation” 

2.  In regular intervals after the initial operation, at least annually. 

Use the form “Regular security check at least annually” 

3.  Every time the construction of that particular lift has been changed. 

Use the form “Extraordinary security check” 

 

The first and the regular security check must be performed by a compe-
tent person. It is also recommended to carry out a service on the lift at 
this time.

 

 

After the construction of the lift has been changed (changing the lifting 
height or capacity for example) and after serious maintenance works 
(welding  load bearing parts) an extraordinary security check must be 
performed by an expert. 

 

This manual contains forms with a schedule for the security checks. Please us the ap-
propriate forms for the security checks. The forms should remain in this manual after 
they have been filled out. A short description about special safety devices follows. 

 
9 Handing over and Initiation 

 

9.1 Regulations 

 

• 

The installation of the lift is performed by trained technicians of the manufacturer or one of its 

distribution partners. If the operator can provide trained mechanics, he or she can install the 

lift by him or herself. The installation has to be done according to this regulation.

 

•  Installing the standard-automotive lift in a hazardous location or a washing bay is not 

allowed.. 

•  Before installation a sufficient foundation must be constructed. If the foundation is al-

ready constructed then proof that the foundation conforms to the standard is re-
quired. 

 

A level foundation for the installation is required. The foundations must be based in 
a frost resistance depth, both outdoors and indoors in a position where the installer 
believes there is no chance of frost. 

•  An electrical supply 3~/N+PE, 400 V, 50 Hz must be provided. 

The supply line must be protected with a time-lag fuse T16A (VDE0100 German 
regulation). The minimum diameter amounts to 2.5 mm². 

•  All cable ducts must be equipped with protective coverings to prevent accidents. 

 

 

Summary of Contents for COMBI LIFT 4.80 H

Page 1: ...Operating Manual and Inspection Book Lift date 07 2015 Operating manual date 04 2021 Original Operating Manual COMBI LIFT 4 80 H HYMAX II 8000 Serial Nr...

Page 2: ......

Page 3: ...rawing 15 3 6 Electrical diagram 3x230 V 16 3 7 Electrical diagram 3x400 V 25 4 Safety regulations 34 5 Operating Instructions 35 5 1 Operating element 35 5 2 Positioning the vehicle 35 5 3 Platform i...

Page 4: ...ety Regulations is very important and must be closely adhered to In addition to the safety regulations stated in the operating instructions manual the appropriate safety regulations and the operating...

Page 5: ...re to be followed according to the time intervals specified Details regarding the exchange of parts and components as men tioned in the operating instructions are to be adhered to These works must onl...

Page 6: ...ed on at the firm at The initial safety check was carried out and the lift was started The installation was carried out by the operating authority competent please delete as applicable The initial saf...

Page 7: ...the lift was started The persons below were introduced after the installation of the automotive lift The introduc tion was carried out by either the erector from the lift manufacturer or from a franc...

Page 8: ...For the purposes of this document these specialised staff will be called Experts and Competent persons Experts are persons for example self employed engineers experts which have re ceived instructions...

Page 9: ...e either directly on the lift or in vehicles that are on the lift is therefore not allowed The installation of the standard lift in hazardous or dangerous locations such as wash bays is dangerous and...

Page 10: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 10 Version 3 0 2 5 Declaration of Conformity...

Page 11: ...x 210 bar Pressure control valve approx 240 bar Oil Tank approx 14 Litre Sound level LpA 70 dB Connection by customer 3 N PE 400V 50 Hz fuse T16A time lag fuse observe your state regulations 3 2 Safet...

Page 12: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 12 Version 3 0 3 3 Data sheet...

Page 13: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 13 Version 3 0 3 4 Foundation diagram drawing...

Page 14: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 14 Version 3 0...

Page 15: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 15 Version 3 0 3 5 Hydraulik diagram drawing...

Page 16: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 16 Version 3 0 3 6 Electrical diagram 3x230 V...

Page 17: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 17 Version 3 0...

Page 18: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 18 Version 3 0...

Page 19: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 19 Version 3 0...

Page 20: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 20 Version 3 0...

Page 21: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 21 Version 3 0...

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Page 23: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 23 Version 3 0...

Page 24: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 24 Version 3 0...

Page 25: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 25 Version 3 0 3 7 Electrical diagram 3x400 V...

Page 26: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 26 Version 3 0...

Page 27: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 27 Version 3 0...

Page 28: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 28 Version 3 0...

Page 29: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 29 Version 3 0...

Page 30: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 30 Version 3 0...

Page 31: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 31 Version 3 0...

Page 32: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 32 Version 3 0...

Page 33: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 33 Version 3 0...

Page 34: ...p to avoid damage Only trained personnel over the age of 18 years old are to operate this lift No one is to stand within the working area danger area during lifting and lowering No one is to be raised...

Page 35: ...rating element Main operating elements a Main switch d Lower into catches b LIFT e Bridging button c LOWER 5 2 Positioning the vehicle The lift must be completely lowered before the vehicle is driven...

Page 36: ...re vehicle placement on the drive in rails otherwise there is a danger of the vehicle falling Switch on controls at the main switch a Lift the vehicle Push the LIFT button b Raise the vehicle to the d...

Page 37: ...sounds during lowering until the floor is reached Once the vehicle is at the lowest position it can be driven off the lift 5 8 Safety switch below the drive rail The lift has a safety switch 4 fitted...

Page 38: ...ervice 6 1 Lowering onto an obstacle If the lift moves onto an obstacle during lowering or remains stuck with the safety catches in the catch bar a cable loosens A safety switch 5 located below the dr...

Page 39: ...ternal leakage is not permitted and must immediately taken care of This is absolutely necessary especially before an emergency lowering i If there is a power failure an emergency lowering can only be...

Page 40: ...ted When the safety latches are snapped the lift must be moved out of the latches or lifted with a suitable device to release the latches Then the safety ratchet can be tied back via a cable tie or a...

Page 41: ...left one of the two valves Again first the black cap has to be removed and then the screw on cap with the Allen screw f is fastened By tightening the Allen screw the valve MV2 is opening and the lift...

Page 42: ...danger area around the automotive lift and se cure the lift against unintentional lowering Clean and check the stripper of the cylinder Clean the piston rod using compressed air Clean the protection...

Page 43: ...the RAL Number The hydraulic oil has to be changed at least once a year To change the oil lower the lift into its lowest position Empty all tanks and refill with clean oil approx see chapter 3 per hy...

Page 44: ...ent ventilation Obviously this is dependent on the type of work being done with the lift the degree of cleanliness of the workshop and location of the lift The degree and amount of dirt is dependent o...

Page 45: ...e ap propriate forms for the security checks The forms should remain in this manual after they have been filled out A short description about special safety devices follows 9 Handing over and Initiati...

Page 46: ...of the runways and put the plugs together Lay out Ropes into right position see pic Fasten the crossbeam at the rail Connect the plugs optional lighting CE Stop switch Pull the ropes through the cross...

Page 47: ...port 3 Moving trigger element Fasten the crossbeam at the rail one more time Fill in the hydraulic oil Litre see chapter 3 In case of operation the automotive lift the chapter Safety regulations and O...

Page 48: ...sliding guidance at the crossbeam approx 4 5 mm movement between the sliding guidance and the column Adjust regular height of the rails at all of the four columns by moving the nuts which fix the carr...

Page 49: ...e the dowels Loosen and remove the screws of the crossbeam Transport the automotive lift to the its new location Install the lift in accordance with chapter 9 Installation and Initiation Use new mason...

Page 50: ...40 Drilling depth a 85 Min anchorage depth b 70 Thickness of concrete c min 140 Diameter of bore d 15 Thickness of the lift pieces e 0 40 Number of dowels X Starting torque 40 minimum thickness of co...

Page 51: ...85 85 Min anchorage depth b 70 70 70 Thickness of concrete c min 140 min 140 min 140 Diameter of bore d 15 15 15 Thickness of the lift pieces e 40 65 65 100 100 140 Number of dowels x x x Starting to...

Page 52: ...llen Fundamentplan see current foundation diagram drawing vois le plan de fondation actuel Bohrerdurchmesser diameter of bore Diam tre de l al sage do 15 18 24 Bauteildicke thickness of the lift piece...

Page 53: ...olts and bearings Construction deformation cracking Function movable rail Condition welding Torque moment of screws and dowels Condition hydraulic unit Condition colour Condition ropes and fastening C...

Page 54: ...lts and bearings Construction deformation cracking Function movable rail Condition welding Torque moment of screws and dowels Condition hydraulic unit Condition colour Condition ropes and fastening Co...

Page 55: ...lts and bearings Construction deformation cracking Function movable rail Condition welding Torque moment of screws and dowels Condition hydraulic unit Condition colour Condition ropes and fastening Co...

Page 56: ...lts and bearings Construction deformation cracking Function movable rail Condition welding Torque moment of screws and dowels Condition hydraulic unit Condition colour Condition ropes and fastening Co...

Page 57: ...lts and bearings Construction deformation cracking Function movable rail Condition welding Torque moment of screws and dowels Condition hydraulic unit Condition colour Condition ropes and fastening Co...

Page 58: ...lts and bearings Construction deformation cracking Function movable rail Condition welding Torque moment of screws and dowels Condition hydraulic unit Condition colour Condition ropes and fastening Co...

Page 59: ...lts and bearings Construction deformation cracking Function movable rail Condition welding Torque moment of screws and dowels Condition hydraulic unit Condition colour Condition ropes and fastening Co...

Page 60: ...lts and bearings Construction deformation cracking Function movable rail Condition welding Torque moment of screws and dowels Condition hydraulic unit Condition colour Condition ropes and fastening Co...

Page 61: ...lts and bearings Construction deformation cracking Function movable rail Condition welding Torque moment of screws and dowels Condition hydraulic unit Condition colour Condition ropes and fastening Co...

Page 62: ...nd bearings Construction deformation cracking Function movable rail Condition welding Torque moment of screws and dowels Condition hydraulic unit Condition colour Condition ropes and fastening Conditi...

Page 63: ...II 8000 Nussbaum Custom Lifts GmbH Hertzstr 6 D 77694 Kehl Sundheim www nussbaum group de e Mail info nussbaum group de Service Hotline Germany 0800 5 288 911 Service Hotline International 49 180 15 2...

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