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Fiber Tiger Scan Head

 

 

  

User Manual 

Read carefully before using.  

Retain for future reference. 

Summary of Contents for Fiber Tiger

Page 1: ...Fiber Tiger Scan Head User Manual Read carefully before using Retain for future reference...

Page 2: ...e contacting us for assistance please review appropriate sections in this manual that may answer your questions After consulting the manual please contact one of our world wide offices between 9 AM an...

Page 3: ...contaminants 5 2 4 3 Hot laser processed material 6 2 4 4 Coolant and coolant additives 6 2 4 5 Electrostatic discharge 7 2 5 Modifications and spare parts 8 2 6 Fire extinguishing media 8 3 Overview...

Page 4: ...ncy measures are subject of the superor dinate machine 34 5 2 Safe operation safe functions and operational procedures 34 5 3 Observable signals 35 5 4 Troubleshooting 35 6 Cleaning maintaining and re...

Page 5: ...ooling water hose 21 4 8 Unplugging the self sealing coupling 23 4 9 End piece of the cooling water quick connector 23 4 10 Position of purge gas inlet at the top 24 4 11 End piece of the purge gas qu...

Page 6: ...transporting and storing 13 4 2 Environmental conditions for installation and operation 15 4 3 Mechanical data 16 4 4 Cooling water 19 4 5 Purge gas 24 4 6 Pin assignment of the DC INPUT 48 V interfa...

Page 7: ...nor or moderate injury if not avoided NOTICE indicates a hazardous situation which is not related to personal injury and which could result in material damage if not followed IMPORTANT indicates infor...

Page 8: ...reference to a list of further reading on page 50 Bold element in the graphical user interface that the user shall click Italic name of element in the graphical user interface or emphasized text Type...

Page 9: ...ication The persons who are performing these activities need to be of age The qualification of the target audience is defined below Laymen without special qualification who e g transport and store the...

Page 10: ...or the overall laser unit the customer is solely responsible for the laser safety of the entire laser unit The laser unit manufacturer bears responsibility for complying with the standards and guidel...

Page 11: ...er s manufacturer and those established by your Laser Safety Officer LSO Radiation Safety Officer RSO or safety depart ment of your business or institution 2 General safety instructions 2 3 Duty of ca...

Page 12: ...or safety department of your business or institution CAUTION Hot laser processed material can cause skin burns If you are a system integrator then place a sign at the laser processing area that warns...

Page 13: ...t only in anti static packaging and a packaging equivalent to that received with the shipment Keep the controller sealed until you are at a proper static control station 2 General safety instructions...

Page 14: ...e extinguishing media Use carbon dioxide CO2 as the fire extinguishing media for the scan head The scan head uses internally a direct current voltage of 48 V Pay attention to the minimum distance betw...

Page 15: ...is driven by an ARGES system controller and the InScript software or rather by your own software and the ControllerLib application programming interface The scan head features a highly dynamical Z axi...

Page 16: ...e section 4 3 2 on page 18 3 1 Labels 3 Overview 3 1 Labels Figure 3 1 Position of labels Legend to figure 3 1 No Label Description 1 Warranty seal 2 Type plate in particular designates the laser wave...

Page 17: ...of interfaces at the top Legend to figure 3 2 No Marking function See section On page 1 SAFETY 4 3 8 29 2 SERVICE 4 3 9 29 3 ARN 4 3 5 25 4 Scan head cooling water supply return 4 3 3 19 5 DC INPUT 4...

Page 18: ...ge gas outlet 4 3 4 23 3 3 Controls and indicators The scan head has no physical controls Operate the scan head as described in chapter 5 on page 34 The LEDs at the ARN interface are the only direct i...

Page 19: ...inal packaging Characteristic Specification Packaging dimensions 640 mm 560 mm 310 mm Packaging volume 0 12 m3 Mass incl scan head approx 16 kg Temperature 0 to 50 C 273 to 323 K Humidity max 85 non c...

Page 20: ...dure 1 If any shock indicator is present and triggered then block the delivery and inform the sender 2 While carefully unpacking the scan head keep in mind that you want to retain the packaging for fu...

Page 21: ...the front 4 M8 or bottom 4 M5 side and then the respective screws see figure 4 1 on page 16 Head shape and length are depending on the design of your counterpart Suitable screwdriver Requirements Tabl...

Page 22: ...can head in the superordinate machine in table 4 3 on page 16 and figure 4 1 on page 16 Choose which mounting threads you want to use either at the front 4 M8 or bottom 4 M5 side Table 4 3 Mechanical...

Page 23: ...N 4x MS 7 5 deep 270 3 4 02 H7 6 deep fiber beam entrance adjustable fiber mount cs 100 4 f I COG I1J 1 Ilg II j beam exit 150 I 4x MB 8 deep U 1 I 1t 20 11o 11 1IIIII I I I I I I I I I I I I I I III...

Page 24: ...tallation situation you have to determine by yourself where to place the warning labels on the laser device Note that the menitioned warning labels are not included in delivery Procedure 1 Affix the l...

Page 25: ...on page 19 and 4 5 on page 19 clearly visible to the laser device Figure 4 5 Warning labels for laser radiation and laser class 4 3 3 Connecting the cooling Cool the fiber coupling and the scan head w...

Page 26: ...fiber coupling nor at the scan head 4 3 Installing 4 Preparing for use Characteristic Specification Specifics The cooling unit is DI water proofed with corrosion resistant types of steel 1 2 2 1 Figur...

Page 27: ...d screw the cap nut to the coupling plug again Proceed the same way with the second hose A B Figure 4 7 Self sealing coupling plug to be connected to cooling water hose cap nut A and coupling plug B b...

Page 28: ...ocedure further below and redo the connection NOTICE Leaking cooling water can cause a short circuit and or damage optics a Get some tissues or similar ready in order to absorb leaking cooling water i...

Page 29: ...aling coupling How to disconnect the quick connectors at the fiber coupling 2 Press the end piece marked red in figure 4 9 on page 23 into the quick con nector hold it pressed down and pull out the ho...

Page 30: ...ended hose material Polyetherurethane o 4 mm i 2 5 mm or Specifics o 4 mm i 2 mm An internal restrictor limits the pressure to 1 bar 100 kPa Small purge gas nozzles at the pro tective window serve as...

Page 31: ...redo the connection Remark The purge gas outlet is around the protective window of the laser aperture 4 Turn off the purge gas until the superordinate machine is switched on How to disconnect the pur...

Page 32: ...nterface ARGnet 0 Use the delivered Cat 5e patch cable to do so Alternatively you may use an equivalent patch cable with a max length of 100 m Figure 4 12 Connector type of the ARN interface RJ45 sock...

Page 33: ...ct the DC INPUT 48 V interface to the ARGES system controller s A interface Use the delivered cable to do so POWER Alternatively you may connect this interface according to the specification to your o...

Page 34: ...de Wavelength 1030 to 1080 nm max power 3 kW at 100 duty cycle with single mode fiber 8 kW at 50 duty cycle with multi mode fiber Fiber type Single or multi mode fiber with standard industrial connect...

Page 35: ...fiber coupling Optoskand QBH here shown with plugged in fiber 4 3 8 Do not connect the SAFETY interface The SAFETY interface is inoperable Target audience and qualification Novanta service personnel P...

Page 36: ...4 Commissioning 4 4 1 Adjusting the fiber coupling To attain the goal you can tilt and rotate the fiber respective to optical axis This is an iterative procedure that gradually approaches the best pos...

Page 37: ...4 Preparing for use 4 4 Commissioning Procedure 1 Untighten the 8 screws Torx size 10 that are marked red in figure 4 17 on page 31 in a way that the adjusting ring from figure 4 18 on page 31 can be...

Page 38: ...usting ring from figure 4 20 on page 32 can be rotated 5 Rotate the adjusting ring to the wanted position and check the result The graduation of the scale equals 45 Figure 4 19 Six fixing screws for r...

Page 39: ...controller and the scan head are incorporated in the superordinate machine and correctly connected The superordinate machine complies with the standards that are required by the declaration of incorpo...

Page 40: ...and emergency measures are based on this superordinate machine 5 2 Safe operation safe functions and operational procedures The scan head cannot be directly controlled Target audience and qualificati...

Page 41: ...irect acoustical or optical signals that are relevant in service The LEDs at the ARN interface see section 3 3 on page 12 are for troubleshoot ing see section 5 4 on page 35 Target audience and qualif...

Page 42: ...oting Symptom Potential root cause Measure to be defined to be defined Clean protective window see sections 6 2 on page 37 and 6 3 on page 39 to be defined to be defined Replace protective win dow see...

Page 43: ...end on the work environment s degree of pollution Target audience and qualification Operators and experts Safety precautions Switch off the superordinate machine power supply purge gas and cooling wat...

Page 44: ...an be deposited without getting dam aged 2 Wear cotton gloves in order to prevent contamination of optics 3 Turn the protective window bayonet socket counterclockwise 4 Pull the socket from the scan h...

Page 45: ...cation Operators and experts Have ready Cotton gloves Dust off aerosol can Cotton swabs with wooden stick Lens cleaning paper in the size of approximately 100 150 mm Isopropanol with a purity grade of...

Page 46: ...he liquids TIP Use each cotton swab only once 6 3 Cleaning the protective window 6 Cleaning maintaining and repairing Safety precautions Procedure 1 Provide a place where the protective window can be...

Page 47: ...illuminate it with a bright light source and examine it in front of a dark background The surface has to be undamaged clean and free of streaks 10 If the surface is damaged then replace the protectiv...

Page 48: ...d qualification Experts Safety precautions Switch off the superordinate machine power supply in particular the laser and moving parts Procedure Please consult the fiber manufacturer s and respectively...

Page 49: ...qualification Experts Have ready Protective caps for fiber tip and fiber coupling Protective cover for the laser beam exit incl screws Tissues or similar in order to absorb leaking cooling water imme...

Page 50: ...ng returning and disposal Procedure 1 Disconnecting the fiber a Unfasten the fiber from the fiber stress relief b Pull and turn the bayonet ring against direction 2 see figure 7 1 on page 44 and push...

Page 51: ...2 Disconnect the electrical lines at the scan head at the interfaces DC INPUT 48 V ARN and SAFETY where applicable 3 Disconnecting the purge gas a Relieve the pressure from the hose b Press the end p...

Page 52: ...mer support on page ii and contact us You will receive instructions about how to proceed 2 If you are instructed to return the scan head then package it in its original or equiv alent packaging to pre...

Page 53: ...commissioned see section 7 1 on page 43 Procedure Do not treat the scan head as household waste Instead hand it over to the applicable collection point for the recycling of electrical and electronic e...

Page 54: ...Head HSSI protocol 003 1133010 00 FIBER TIGER Scan Head ARN protocol 003 1137045 00 FIBER TIGER protective window set 111 2002173 00 Patch cable Cat 5e length 5 m 419 2001905 00 not available Patch c...

Page 55: ...i 2 5 mm length 5 m other lengths on request Figure Description Order number not available Power supply cable D Sub DA 3W3S DA 3W3P length 15 m drag chain suitable 419 2001921 00 Tube polyetherurethan...

Page 56: ...ollerLib User Manual File ARG_ControllerLib_manual_en pdf 2 Firmware 3 User Manual File InScript_manual_on screen_en_de pdf 3 InScript 3 Software User Manual File InScript_ version _manual_en pdf 4 Ma...

Page 57: ...corporation within the meaningof the IVlachinery Directive 2006 42 EC Annex II 1B IVlanufacturer NovantaEuropeGmbH Nerk4 92442 Nackersdorf Thepersonauthorizedto IVlartinHartmann compile the relevant D...

Page 58: ...declaration of incorporation Listofthe essential healthandsafety requirementsfor the design and constructionof machinerythat apply to theproductspecifiedonpage1 andwithwhichit complies_ a C e a q C C...

Page 59: ...5 r C o L s 5 E C Comment 1 S 2 Staticelectricity yesyes 1 S 3 Energy supply other thanelectricity no 1 S 4 Errorsof fitting yesyes J S S Extremetemneratures yesyes J S 6 Fire ves ves J S 7 Explosion...

Page 60: ...LEIVIENTARVESSENTIALHEALTHANDSA FETVREQUIREIVIENTS TO OFFSETHAZARDSDUETO LIFTINGOPERATIONS s SUPPLEIVIENTARVESSENTIAL HEALTH AND SAFETY REQUIREIVIENTS FORIVl ACHINERVINTENDED FORUNDERGROUND WORK 6 SUP...

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Page 62: ...Werk 4 92442 Wackersdorf Germany Phone 49 0 9431 7984 0 E mail teamarges novanta com Website https www arges de FIBER TIGER Scan Head Instruction manual translation 2021 11 29 2021 Novanta Europe GmbH...

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