Nortek MG1 Series Installation Instructions Manual Download

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TABLE OF CONTENTS

IMPORTANT SAFETY INFORMATION ..................... 3

REQUIREMENTS & CODES ..................................... 4

GENERAL INFORMATION ........................................ 6

Minimum Clearances ............................................... 6

Applications ............................................................. 6

Unit Location ............................................................ 6

CIRCULATING AIR REQUIREMENTS ...................... 7

Return Air ................................................................. 7

Supply Air ................................................................ 7

FURNACE INSTALLATION ....................................... 7

General Information ................................................. 9

Locating & Cutting Duct Openings ........................... 9

Standard Duct Connector Installation ...................... 9

Alternate Attachment Method ................................ 10

Round Duct Connector Installation .......................... 10

Installing the Furnace .............................................. 10

ROOF JACK INSTALLATION ................................... 10

Roof Jack Selection ................................................. 10

Locating & Cutting Roof / Ceiling Openings ............ 12

Installing The Roof Jack .......................................... 12

Installing Transit-Mode Venting System

(Before Home is Moved to Site)................................13

Removing the Transit-Mode Venting System

(After home is moved to site)....................................13

ELECTRICAL INFORMATION .................................. 13

Line Voltage Wiring .................................................. 13

Connecting Power Supply Wires ........................... 14

Low Voltage Wiring .................................................. 15

Connecting Thermostat Wires ............................... 15

Verifying Anticipator Setting .................................. 15

Grounding ................................................................ 15

FUEL SUPPLY & PIPING .......................................... 16

Leak Check .............................................................. 17

Flue Gas Sampling .................................................. 18

High Altitude Conversion ......................................... 18

Conversion to Propane (LP) Gas ............................. 19

Atmospheric & Direct Ignition Furnaces ................ 19

Measuring the Supply Gas Pressure..................... 19

Measuring the Manifold Pressure.......................... 19

STARTUP & ADJUSTMENTS ................................... 20

Operating Instructions (Direct Ignition Furnaces) .... 20

How to Shut Off Gas - Direct Ignition Models........ 21

Verifying Input Rate ................................................. 21

Verifying & Adjusting Temperature Rise .................. 21

Burner Adjustments ................................................. 21

Gas Pressure ........................................................ 21

OPERATING SEQUENCE ......................................... 22

Direct Ignition Furnaces ........................................... 22

TROUBLESHOOTING ............................................... 22

FURNACE CONTROLS & FUNCTIONS ................... 24

MAINTENANCE ......................................................... 24

Installer Information ................................................. 24

OPTIONAL ACCESSORIES ...................................... 24

Optional Add-On Air Conditioning ............................ 24

FIGURES & TABLES ................................................. 25

Gas Information ....................................................... 25

Table 9. Gas Flow Rates ....................................... 25

Table 10. Gas Pipe Capacities .............................. 25

Table 11. Natural Gas Heating Values .................. 26

Table 12. High Altitude Deration Chart for

Natural Gas - High Heating Value ......... 26

Table 13. High Altitude Deration Chart for

Natural Gas - Low Heating Value ......... 26

Table 14. High Altitude Deration Chart for

Propane Gas ......................................... 26

Electrical Information ............................................... 27

Figure 32. Nordyne/UTEC Board Wiring

Diagram.. ............................................. 27

Figure 33. Emerson Board Wiring Diagram.. ........ 28

Airflow Data ............................................................. 29

Table 15. Heating Airflow (CFM) & Temperature

Rise (°F) ................................................ 29

Table 16. Cooling Airflow (CFM) ........................... 30

INSTALLATION CHECKLIST .................................... 32

Summary of Contents for MG1 Series

Page 1: ...ier call the fire department QUE FAIRE S IL Y A UNE ODEUR DE GAZ N essayez d allumer aucun appareil Ne touchez aucun interrupteur lectrique n utilisez aucun t l phone dans le b timent vacuez l immeubl...

Page 2: ...nversion to Propane LP Gas 19 Atmospheric Direct Ignition Furnaces 19 Measuring the Supply Gas Pressure 19 Measuring the Manifold Pressure 19 STARTUP ADJUSTMENTS 20 Operating Instructions Direct Ignit...

Page 3: ...pendant l installation l entretien et le fonctionnement de cette fournaise Le non respect des recommandations de s curit peut causer des dommages l quipement ou des blessures graves voire mortelles A...

Page 4: ...ANSI NFPA 70 CANADA Canadian Electrical Code CSA C22 1 Gas Piping Gas Pipe Pressure Testing US NFGC and National Plumbing Codes CANADA NSCNGPIC General Installation US Current edition of the NFGC and...

Page 5: ...sq in 1516 cm open free area in front or side wall 2 or In closet door located at top center or bottom CLOSET DOOR 6 152 mm Top Clearance Provide min 250 sq in 1613 cm open free area in front or side...

Page 6: ...e a louvered door with a minimum of 250 in2 free area with the openings in the closet door in line with the louvered openings in the furnace door A fully louvered closet door may be used See Circulati...

Page 7: ...ode ANSI C1 NFPA 70 Gaspipingisnotruninorthroughthereturnductsystem CAUTION HAZARDOFASPHYXIATION Negativepressure inside the closet with closet door closed and the furnace blower operating on high spe...

Page 8: ...1 7 8 2 7 8 C L Figure 7 Cut Out Dimensions for Round Duct Connectors Bend tabs up 90 Mounting Plate Duct Connector Connector Tabs Supply Air Duct Hole for Gas Line Wood Floor Figure 8 Standard Duct...

Page 9: ...to avoid misalignment of the furnace and vent piping To locate standard ducts see Figure 6 page 8 For round ducts see Figure 7 page 8 1 Measure 10 from the rear wall or alcove and mark the centerline...

Page 10: ...ector and the mounting plate to the wood floor with appropriate size screws 5 Connect the round supply duct to the underside of the duct connector and secure them with field supplied sheet metal screw...

Page 11: ...ING F S AW1523 0 2 4 A S 15 23 F S AW2135 0 2 4 A S 21 35 F S AW2747 0 2 4 A S 27 47 F S AW3563 0 2 4 A S 35 63 F S AW5195 0 2 4 A S 51 95 NOTE Not all models are available Check with your local distr...

Page 12: ...ough the opening cut on the roof 3 Connect inner flue pipe to vent collar of the furnace See Figure 22 4 Connectcombustionairpipetofurnacecollarwithsheet metal screw See Figure 22 NOTES Itisrecommende...

Page 13: ...stallations the electrical connections and grounding shall comply with the current Canadian Electrical Code CSA C22 1 and or local codes It is recommended that 115VAC line voltage be supplied to the f...

Page 14: ...unless the polarity and ground are properly connected as shown in Figure 25 and Figure 26 page 14 ForinstallationofA sizeCabinetfurnaces allowsufficient slack in the wiring if an optional cooling coi...

Page 15: ...Specifications Thermostat Wire Gauge FURNACE MODEL NUMBER FURNACE INPUT BTUH CABINET WIDTH IN NOMINAL ELECTRICAL SUPPLY MINIMUM OPERATING VOLTAGE MAXIMUM OPERATING VOLTAGE MAXIMUM FURNACE AMPERES MAXI...

Page 16: ...follow all safety warnings could result in serious injury death or property damage This furnace may be installed with left right or bottom gas entry Whenconnectingthegassupply provideclearance between...

Page 17: ...60HZ 30 vac Normal Anticipator Setting 0 4 Manifold Pressure for Natural Gas 3 5 w c Manifold Pressure for LP Gas 10 w c AVERTISSEMENT RISQUE D INCENDIE OU D EXPLOSION Le non respect des avertissement...

Page 18: ...e explosion carbon monoxide poisoning personal injury or death High altitude conversion with this furnace depends on the installation altitude and the heating value of the gas The installation of this...

Page 19: ...Pressure To obtain an accurate pressure reading turn off all gas appliances i e Dryers water heaters stoves etc at their ON OFF control or individual gas valves 1 Remove the inlet pressure plug from t...

Page 20: ...ace in service it must be checkedtoensureitisequippedforthetypeofgas being used The burner flame must be observed andadjustedifnecessary Failuretoobservethis cautionmayresultinunsafeoperation explosio...

Page 21: ...supplier See page 19 Verifying Adjusting Temperature Rise Confirm the temperature rise through the furnace is within the limits specified on the furnace rating plate Any temperature rise outside the...

Page 22: ...to the furnace before shutting off the electrical supply 7 When call for heat is satisfied the thermostat contacts open thegasvalveshutsoffgasflowandthecombustion blower remains on for a 30 45 second...

Page 23: ...gnitortipforflamerectification Misalignedignitordoesnotallowflametocontactignitor tip for flame rectification Burner Short Cycling Thermostat Calls for Heat Limit Switches Closed Check for polarity Ch...

Page 24: ...h Inspect the combustion chamber blower compartment flue collar and Roof Jack Check the gas valve if applicable and fuel line connections for leaks Make any adjustments necessary for good operation WA...

Page 25: ...439 84 43 214 429 86 42 209 419 88 41 205 409 90 40 200 400 92 39 196 391 94 38 191 383 96 38 188 375 98 37 184 367 100 36 180 360 102 35 176 353 104 35 173 346 106 34 170 340 108 33 167 333 110 33 16...

Page 26: ...27 24 Service Orifice Size Table 13 High Altitude Deration Chart for Natural Gas Low Heating Value Table 11 Natural Gas Heating Values LOCAL HEATING VALUES FOR NATURAL GAS ALTITUDE ABOVE SEA LEVEL BTU...

Page 27: ...115V N C L R GROUND SCREW GROUND SCREW GAS VALVE NEUTRAL L1 WIRE NUTS SUPPLIED BY INSTALLER 1 2 3 4 5 N L C G ECM BLOWER MOTOR G W Y R C CONTROL LIGHTS 1 2 1 2 BLACK BLACK 1 2 3 4 5 6 1 2 3 4 5 6 MOTO...

Page 28: ...Gas valve De energized when it should be Energized Rapid Flash Reverse Polarity Continuous On Normal Operation Flash codes stored in memory auto erased after 14 days Flash codes NOT stored in memory...

Page 29: ...79 53 2 Med Low 996 57 960 59 924 62 885 64 848 67 1 Low MG1E 090F1AAM1 MODEL NAME HEATING INPUT MOTOR SPEED EXTERNAL STATIC PRESSURE IN W C 0 1 0 2 0 3 0 4 0 5 CFM RISE CFM RISE CFM RISE CFM RISE CFM...

Page 30: ...6 0 7 0 8 CFM CFM CFM CFM CFM CFM CFM CFM MG1E 077F1AAM1 77 000 BTU Hr 5 High 1 573 1 541 1 511 1 479 1 452 1 419 1 388 1 358 4 Alternate 1 333 1 300 1 268 1 236 1 201 1 162 1 129 1 093 3 Med High 1 2...

Page 31: ...31...

Page 32: ...Literature Package been left with the unit YES NO ATTENTION INSTALLERS Itisyourresponsibilitytoknowthisproductbetterthanyourcustomer This includes being able to install the product according to strict...

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