Troubleshooting
5-3
Part 1604858-01
E
2013 Nordson Corporation
Corrective Action
Possible Cause
Problem
3. Low powder flow or
powder flow surging
Low supply air pressure
Input air must be greater than 4.0 bar
(58 psi).
Flow air valve plugged
Remove valve and check manifold
passages. If manifold is clean,
replace valve.
Air tubing kinked or plugged
Check flow and atomizing air tubing
for kinks.
Pump throat worn
Replace pump throat.
Pump not assembled correctly
Check and re-assemble pump.
Pick-up tube blocked
Check for debris or bag (VBF units)
blocking pick-up tube.
Fluidizing air too high
If fluidizing air is set too high the ratio
of powder to air will be be too low.
Fluidizing air too low
If fluidizing air is set too low the pump
will not operate at peak efficiency.
Powder hose plugged or kinked
Check for kinks in hose, blow out with
compressed air.
Powder hose too long or diameter
too small
11mm ID hose length should be no
longer than 7.62 m (25 ft). Shorten
hose if necessary. If hose must be
longer, switch to 1/2 in. ID hose.
Gun powder path plugged
Check powder tube, and electrode
assembly for impact fusion or debris.
Clean as necessary with compressed
air.
Flow and atomizing air tubing
connections reversed
Check flow and atomizing air tubing
routing and correct if incorrect.
4. No KV when gun is
triggered On, powder
flow OK
KV set to zero
Set KV to a non-zero value.
5. No powder flow when
gun is triggered On,
kV OK
Flow Air or Total Flow set to zero
Change settings to a non-zero
number.
Input air turned OFF
Make sure air is being supplied to
controller.
6. Powder is spraying,
but no kV output from
the spray gun, display
flashing, shows 0 kV,
0
m
A
Damaged gun cable
Perform the
Gun Cable Continuity
Checks
as described in the gun
manual.
If an open or short is found, replace
the cable.
Spray gun power supply shorted
Perform the
Power Supply
Resistance Test
as described in the
gun manual.
Continued...
Summary of Contents for Encore LT Automatic
Page 4: ...Change Record ii Part 1604858 01 E 2013 Nordson Corporation...
Page 8: ...Table of Contents vi Part 1604858 01 E 2013 Nordson Corporation...
Page 12: ...Safety 1 4 Part 1604858 01 E 2013 Nordson Corporation...
Page 20: ...Description 2 8 Part 1604858 01 E 2013 Nordson Corporation...
Page 34: ...System Setup 3 14 Part 1604858 01 E 2013 Nordson Corporation...
Page 44: ...Operation 4 10 Part 1604858 01 E 2013 Nordson Corporation...
Page 63: ...Wiring Diagrams 7 1 Part 1604858 01 E 2013 Nordson Corporation Section 7 Wiring Diagrams...
Page 64: ...Wiring Diagrams 7 2 Part 1604858 01 E 2013 Nordson Corporation...