Nippon DLCAP Manual Download Page 2

DLCAP

TM

MODULE

 

Data sheet

     

                                                       

MDXE7R5S461PB3111B

 

Nippon Chemi-Con Corporation 

                 

                           

         

 

制限事項・重要注意事項

 

Limitations

Important notice

 

 

(1)

 

本モジュールは、一般産業用途に設計された製品です。本モジュールの不具合で重大な障害が発生する、社会的影

響が大きい、又は人命に関わる可能性がある下記用途での使用を控えるか、弊社までお問い合わせ下さい。

 

交通輸送機器、原子力用機器、防災・防犯機器、航空・宇宙用機器、医療用機器

 

燃焼及びガス機器、回転機器、電力制御機器など

 

 

This module has been developed for general industry application.    Please avoid or consult us in advance to use 
for following application, with large social impact or possibility to involve human lives. 

Transports, nuclear power equipment, disaster/crime preventions, aviation/space equipment, medical equipment, 
burner or gas appliances, rotaries, electric power appliances, etc. 

 

(2)本モジュールは、ユーザーシステムに組み込むことを前提とした構造となっており、雨、風、直射日光、塵埃等を直接受

けることを想定した構造にはなっておりません。

 

This module is designed to be mounted inside user system, and not supposed to be exposed directly to rain, wind, 
sunlight, dust, etc. 

 

(3)本モジュールは、充放電によりセル内部でジュール損(発熱)が生じます。充放電量や使用環境を考慮し必要に応じ

てユーザーシステム側で冷却機能の検討をお願いします。

 

Charge-discharge causes the self heat generation inside the cells in the module.    Please consider cooling function 
at user system side as necessary considering charge-discharge amount or usage environment. 

 

(4)本機を縦置き使用する場合は、最大

8

直列

(60V)

を上限として下さい。それ以上直列接続する場合及び、横置き状

態で連結を行う場合は、弊社までお問い合わせ下さい。

 

When using this module vertically, limit it to 8 series (max. 60V). Please contact us if you want to connect more in 
series or connect in a horizontal position. 

 

(5)本モジュールは、主に定置用途を想定して設計された製品です。振動がかかる用途は弊社までお問い合わせ下さい。

 

This  module  is  designed  mainly  for  stationary  applications.  Please  contact  us  if  you  intend  to  use  it  for  vibration 

applications. 

 

(6)連結状態で使用する場合は、お客様の責任において設置場所・使用条件等を考慮して下さい。

 

When using in a connected state, Please consider the installation location, usage conditions, etc. at your own risk. 

 

Summary of Contents for DLCAP

Page 1: ...2 Reference Specification Model Name DLCAPTM MODULE Product Number MDXE7R5S461PB3111B Nippon Chemi Con Corporation Japanese notation has priority over English notation if any doubt arises between Japa...

Page 2: ...mounted inside user system and not supposed to be exposed directly to rain wind sunlight dust etc Charge discharge causes the self heat generation inside the cells in the module Please consider coolin...

Page 3: ...re sensor 14 4 Mechanical specification 16 4 1 Mechanical specification of the module 16 4 2 Appearance 17 4 3 Label figure 18 4 4 Fixing and connection of the module 19 4 5 Packing specification of t...

Page 4: ...equipment is 3pcs connection of electric double layer capacitor DLCAPTM hereafter it is called cell in series hereafter this configuration is called module 2 Voltage balance circuit is mounted to prev...

Page 5: ...le 1 1 Please disconnect the short cable when the module is used The short cable has a short cable attention tag 2 I F RETURN Figure 3 4 2 Please remove I F connector RETURN when modules are connected...

Page 6: ...ist of the module accessories No part name No of pcs Parts appearance Connecting bus bar 1 Fixation screw for connecting plate 3 8 PT 8 Connecting plate 2 3 The above three points are accessories that...

Page 7: ...shown in Figure 2 3 DLCAPTM cell Figure 2 2 Block diagram Power terminal Balance Failure detection circuit substrate C3 C2 C1 Thermistor Power terminal I F Connector IN I F Connector OUT Thermistor H...

Page 8: ...at max charge Nominal capacitance 466 F 10 15 396 to 512 F initial measurement condition 20 10 A DCIR 4 2 m or less initial measurement condition 20 charge open 10 A 1 Sec Dielectric voltage AC 2 5 kV...

Page 9: ...ET turns on and current flows on balance resistance to control cell voltage increase Item Specification Note Balance circuit setup voltage 2 4 V 2 5 2 34 to 2 46 V Balance circuit current 104 7 mA 5 c...

Page 10: ...ormal state is short Abnormal state is open If over voltage 2 94V or higher is detected from either of 3 cells it transmits the anomalous occurrence to outside system by changing the state of photo MO...

Page 11: ...e of the single device AC Output side load voltage peak AC 60 V Output side maximum output loss 500 mW Output side maximum on resistance 2 5 ON On resistance MAX 3 1 3 ON One module per 3 cells series...

Page 12: ...of I F connector IN shows SHORT state through photo MOS relay when I F Connector RETURN is connected to I F Connector OUT at normal operating condition It shows OPEN state at abnormal operating condit...

Page 13: ...er module as Figure 3 4 when you connect 2 modules Overvoltage detection circuit works in the same way when 3 or more modules are connected 2 1 3 I F Connector OUT I F Connector RETURN 3 3 2 2 1 1 I F...

Page 14: ...tics of the thermistor Item Specification Note Sensor model No 103AT SEMITEC SEMITEC Corporation Connector model No PALR 02VF J S T MFG CO LTD PAP 02V S JST Correspondence connector specification PAP...

Page 15: ...esistance 40 188 5 k 30 111 3 k 20 67 77 k 10 42 47 k 0 27 28 k 10 17 96 k 20 12 09 k 25 10 00 k 30 8 313 k 40 5 827 k 50 4 160 k 60 3 020 k 70 2 228 k Table 3 6 Resistance Temperature Table 3 5 Resis...

Page 16: ...cover material PC PBT GF30 Holder Pillar material PBT GF30 UL94V 0 Flame retardant grade UL94V 0 Cell connection method Connect cell terminals with bus bars then fix with screw JIS A5052 H34 Bus bar...

Page 17: ...DLCAPTM MODULE Data sheet MDXE7R5S461PB3111B Nippon Chemi Con Corporation 17 4 2 Appearance Figure 4 1 Outline of the module Rating label Short cable 6 Module fixing holes total 6 spots...

Page 18: ...E Data sheet MDXE7R5S461PB3111B Nippon Chemi Con Corporation 18 4 3 Label figure 1 Rating label figure Figure 4 2 Outline of the rating label Model code Rated voltage and nominal capacitance initial S...

Page 19: ...is module to user system Refer to Figure 4 1 recommended screw size M5 4 8 3 Nm 10 Please select appropriate type and length of the fixation screws to fit user system and fix with appropriate torque T...

Page 20: ...connect plural modules with attached parts as shown Figure 4 3 No Part name No of pcs Note Connecting bus bar 1 3 8 PT Fixation screw for connecting plate 8 0 6Nm 10 Recommended tightening torque 0 6N...

Page 21: ...orporation 21 4 5 Packing specification of the module 1 Packing specification of the module 2 Packing specification of the accessories Figure 4 4 Outline of the packing specification of the module Fig...

Page 22: ...Resistance Change Table 3 1 1200 1200 of the value given in Table 3 1 Load Life Test 70 2 000 20 After the modules are subjected to the rated DC voltage at 70 for 2 000 hours the following specificati...

Page 23: ...ata sheet MDXE7R5S461PB3111B Nippon Chemi Con Corporation 23 7 Environmental protection EU RoHS This product corresponds to RoHS of EU 2013 12 6 Corresponds to exclusion of 6 regulated materials Confi...

Page 24: ...ion should be all right after the test 2 Heat shock 40 6 r 70 6hr 1 20 Following test is done 20 cycles 40 deg C 6hours and 70 deg C 6hours is determined as 1 cycle here Appearance module specificatio...

Page 25: ...eleration rate 1G frequency range 5 200Hz log sweep 10min vibration period each 1 5hour x 3axis XYZ total 4 5hour Appearance module specifications screw torque and circuit operation should be all righ...

Page 26: ...rrow on the top cover points upward See figure below Please contact us for installation at an angle exceeding horizontal 2 Temperature characteristics heat generation Electric double layer capacitor c...

Page 27: ...degradation or failure No protection circuit against over or reverse voltage is installed in this module Please consider to add protection circuit at user system if necessary in case abnormal voltage...

Page 28: ...fore please take care especially when a number of capacitors are connected in series and stored It is recommended to short circuit between terminals and store for safety 4 Environment to avoid Please...

Page 29: ...firm polarity to avoid reverse connection 3 Caution for drop Please do not drop the module Please do not use the module once it has been dropped on the floor 4 Prohibition of deformation Please do not...

Page 30: ...pection 9 5 Please carry out periodic inspections for the module that has been for industrial application Please refer to 9 5 Maintenance inspection for inspection contents 3 Abnormal state a If the m...

Page 31: ...elmet for inspection b Before inspection turn off the power of the equipment and discharge the module voltage to safe level c 0V Voltage of electric double layer capacitor increases by restriking volt...

Page 32: ...MDG Code Regarding the exportation of electric double layer capacitor a minimum of requirements and evaluation criteria for the shippers to perform are issued based on recommendation regarding hazardo...

Page 33: ...2370C Safety Application Guide for fixed electric double layer capacitors 2 Guidelines of the transport of fixed electric double layer capacitors for use in electric and electronic equipment Contact...

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