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 WARNING

 

Never attempt to use damaged or obstructed equipment. See your local liquid propane dealer for repair. 

 

 WARNING

 

Check all gas supply fittings for leaks before each use. Do not use the grill until all connections have been 
checked and do not leak. Do not smoke while leak testing. Never leak test with an open flame. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 WARNING

 

1. The grill and its individual shut-off valve must be disconnected from the gas supply piping system during       
any pressure testing of that system at test pressure in excess of 1/2 psi. (3.5 kpa). 
2. The grill must be isolated from the gas supply piping system by closing its individual manual shut-off valve 
during any pressure testing of the gas supply piping system at test pressure equal to or less 1/2 psi. (3.5kpa) 

 

WARNING

 

Do not install this unit into combustible 
enclosures. There should be a minimum 
clearance of 24 inches form all sides to 
combustible materials.

 

 

WARNING

 

Cylinder must be stored outdoors out of the 
reach of children and must not be stored in a 
building, garage or any other enclosed area.

 

 

 

WARNING

 

This grill is not intended to be installed in or on 
recreational vehicles and/ or boats.

 

 

WARNING

 

Storage of an outdoor cooking gas appliance 
indoor is permissible only if the cylinder is 
disconnected and removed from the outdoor 
cooking gas appliance.

 

 

WARNING

 

A tank of approximately 12 inches in diameter by 
18-1/2 inches high is the maximum size LP gas 
tank to use. 

You must use an OPD gas tank, 

which offers an Overfill Prevention Device. 

This safety feature prevents the tank from being 
overfilled, which can cause malfunction of the LP 
gas tank, regulator and/ or grill.

 

 

WARNING

 

When lighting, keep your face and hands as far 
away from the grill as possible.

 

 

WARNING

 

Do not leave the grill unattended while cooking.

 

 

WARNING

 

Failure to properly place the burner over the 
orifice could cause a fire to occur behind and 
beneath the valve panel, thereby damaging the 
grill and making it unsafe to operate.

 

 

WARNING

 

Spiders and insects can nest inside the burners 
of the grill and disrupt gas flow. 

 

Inspect the grill at least twice a year. 

 

CAUTION

 

When using a match to light the grill make sure 
to use the attached lighting rod.

 

 

CAUTION

 

Before cleaning, make sure the gas supply and 
control knobs are in the “OFF” position and the 
burners have cooled

 

Figure 2240

CSA International

Project 2056659

4 of 25

  

Summary of Contents for 740-0593A

Page 1: ... To reduce the risk of fire burn hazard or other injury read the Care and Use Manual carefully and completely before using your grill WARNING FOR OUTDOOR USE ONLY WARNING This grill is not intended to be installed in or on recreational vehicles and or boats TM TM WARNING 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylin...

Page 2: ...sent Contact customer service at 1 877 323 5263 DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If the odor continues keep away from the appliance and immediately call your gas supplier or your fire department WARNING Hazards or unsafe practices which COULD result in severe personal injury or death CAUTION Hazards or unsafe practices which COULD res...

Page 3: ...ded to be installed in or on recreational vehicles and or boats WARNING Storage of an outdoor cooking gas appliance indoor is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance WARNING A tank of approximately 12 inches in diameter by 18 1 2 inches high is the maximum size LP gas tank to use You must use an OPD gas tank which offers an Overfill Preve...

Page 4: ...ior to use Do not use the side burner if gas odor is present Keep a spray bottle of soapy water near the grill and check the connections before each use ROTISSERIE DRIVE MOTOR To ensure continued protection against electric shock Connect to properly grounded outlets only Keep extension cord connections dry and off the ground Do not expose to rain Do not use indoors CAUTION When using the rotisseri...

Page 5: ...ainers as a build up of pressure may cause the containers to burst Use a covered hand when opening the grill lid Never lean over an open grill When lighting a burner always pay close attention to what you are doing Make certain you are aware of which burner you are lighting so that your body and clothing remain clear of open flames When using the grill do not touch the grill rack burner grate or i...

Page 6: ...ke sure it is cool Do not use briquettes of any kind in the grill The 740 0593A liquid propane gas grill is designed for optimum performance without the use of briquettes Do not place briquettes on the flame tamers as this will block the vent to the grill burners Adding briquettes can damage ignition components thus voiding the warranty Keep the back of the cart free and clear from debris Keep ele...

Page 7: ...ssemble install or operate the product Contact customer service for replacement parts Estimated Assembly Time 50 minutes Tools Required for Assembly Phillips Screwdriver not included and Wrench not included Note The right and left sides of the grill are designated as if you are standing and facing the grill PACKAGE CONTENTS LIST 1 Body Assembly 1pc 2 Tank Tray 1 pc 3 Bracket 1 pc PREPARATION ISLAN...

Page 8: ...s 53 34cm Height 11 inches 27 94 cm Tank bolt dimension for 4 burner LP Tank bolt type 1 2 inches 12UNC 1 27 cm Tank bolt length 9 20 inches 11 5 cm Non Combustible material needs to be used for built in enclosure The proper selection of material could be brick firewall or steel Never use wood or any combustible material for built in enclosure Measurements shown are for attaching the LP regulator ...

Page 9: ...ry has been installed as shown in fig 5 2 Propane Tank Assembly Make sure the LP regulator is located under the island hole as shown in Fig 6 Use the 4 screws and clamp provided to attach the brass connector to the island as shown in Fig 7 The brass connector is located between the flex tube and gas hose ASSEMBLY INSTRUCTIONS TM T M T M T M Fig 7 Fig 6 Fig 5 Figure 2240 CSA International Project 2...

Page 10: ... be checked by your supplier Never use a cylinder with a damaged valve The Liquid Propane cylinder must be constructed and marked in accordance with the specifications for Liquid Propane cylinders by the United States Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods Commission The 20 lb cylinder must ...

Page 11: ...ylinder is not in use Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane LEAK TESTING GENERAL Although gas connections on the grill are leak tested prior to shipment a complete leak test must be performed at the installation site Before each use check all gas connections for leaks usi...

Page 12: ...and back and do not use under overhead combustible construction WARNING Cylinder must be stored outdoors out of the reach of children and must not be stored in a building garage or any other enclosed area WARNING Storage of an outdoor cooking gas appliance indoor is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance WARNING 1 Do not store spare Liqu...

Page 13: ...otisserie Burner Your grill is capable of performing back burner rotisserie cooking Light the rear burner as described in the Lighting Instructions on page 13 Once lit the rotisserie burner will reach cooking temperature in about 1 minute Rotisserie kits are sold as accessory items Please follow the rotisserie kit directions for proper use The rotisserie motor must be electrically grounded in acco...

Page 14: ...oes not occur in 5 seconds turn the knob to OFF wait 5 minutes and then repeat the lighting procedure or light by match TO MATCH LIGHT THE GRILL If a burner will not light after several attempts using the control knobs the burners may be lit with a match Main Burner 1 If you have already attempted to light the main burner with the igniter allow 5 minutes for any accumulated gas to dissipate 2 Inse...

Page 15: ...m The process of converting is relatively simple and can be accomplished by any handy homeowner Nexgrill suggests however that a qualified gas technician do the conversion Your warranty may be voided if the conversion is improperly completed Please retain the parts supplied with the grill and these instructions so the technician can do the conversion Orifice Chart The different burner valves in th...

Page 16: ...d you may disregard this step 2 Turn all knobs to OFF Turn off LP gas supply and remove the LP cylinder from the grill island Remove the brass adapter of the LP regulator from the 90 degree brass adapter with a wrench 3 Install the NG regulator hose to the 90 degree brass adapter and secure using a wrench Main Tube Burner Conversion Tools required Warning Make sure all grill components are complet...

Page 17: ...fices so no additional orifices need to be installed CAUTION The NG orifice is easily loosed or even removed together with the LP orifice when the LP orifice is being unscrewed Make sure the NG orifices are securely installed on the main burner valves after the LP orifices are removed 3 Restore the main burners CAUTION Make sure the value with orifice is inserted into the burner venturi Restore th...

Page 18: ...t cleaning process first scrubbing in the direction of the grain Do not use steel wool as it will scratch the surface To touch up noticeable scratches in the stainless steel sand very lightly with dry 100 grit sand paper in the direction of the grain Grease specks can gather and bake onto the surfaces of the stainless steel giving the appearance of rust For removal use an abrasive pad with a stain...

Page 19: ...venturi tubes for insects and insect nests A clogged tube can lead to a fire beneath and behind the main control panel To reinstall the main burners 1 Insert the burner over the main burner gas valve 2 Make sure the orifice spud A is inside the burner venturi B as shown in fig 12 3 Align the burner screw hole with the firebox hole insert screw and tighten Flame Characteristics Check for proper bur...

Page 20: ...ups 1 Hood up when grilling 2 Keep knobs on low 3 Turn one burner off if necessary 4 Post heat grill for 10 15 minutes this will burn off drippings 5 Use meats containing less fat 6 Always grill chicken on low meat side down for 20 minutes and turn to skin side for another 20 minutes Follow above steps 7 If flare up continues move meats to warming rack until flame settles down 8 Never spray water ...

Page 21: ...are OFF 2 Open the tank valve and wait 5 seconds 3 Light the burner one at a time following the lighting instructions listed on the control box and Page 13 Low heat natural gas Gas pressure is affected by gas line and length of gas line from house gas line Follow the recommendations in the chart below Form House to Grill Distance Tubing Size Up to 25 3 8 diameter 26 50 1 2 diameter 51 100 2 3 of r...

Page 22: ... WILL NOT PAY FOR Service calls to your home Repairs when your product is used for other than normal single family household or residential use Damage resulting from accident alteration misuse lack of maintenance cleaning abuse fire flood acts of God improper installation and installation not in accordance with electrical or plumbing codes or use of products not approved by the manufacturer Any fo...

Page 23: ...Degree Brass Adaptor 1 8 Main Lid Handle Seat Right 1 31 Main Burner Flex Gas Clamp 1 9 Main Lid Handle 1 32 Main Burner Bowl Assembly 1 10 Rear Baffle 1 33 Trim Piece Rear 1 11 Rotisserie Burner Igniter Wire 1 34 Main Burner 4 12 L Wind Baffle 1 35 Flame Tamer 4 13 Rotisserie Burner 1 36 Cooking Grid W Hole 3 14 Rotisserie Burner Gas Collector 1 37 Warming Rack 1 15 Rotisserie Orifice W Brass Elb...

Page 24: ...rinted in China 03 05 04 07 37 36 35 34 30 29 28 27 25 33 21 06 06 18 32 24 19 20 26 23 22 41 38 31 40 39 06 01 02 02 01 17 15 13 14 16 08 06 09 TM TM Figure 2240 CSA International Project 2056659 25 of 25 ...

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