Char-Broil 466230513 Product Manual Download

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PRODUCT GUIDE
MODEL 466230513

Printed in China

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

For support and to register your
grill, please visit us at

www.charbroil.com

If you have questions or need
assistance during assembly,
please call

1-800-241-7548

C-69G5

10/10/12 • G651-001-230801

Summary of Contents for 466230513

Page 1: ...ial Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you have questions or need assistance during assembly please call 1 800 241 7548 C 69G5 10 10 12 G651 001 230801 ...

Page 2: ...tuation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call you...

Page 3: ...rger than 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf CALIFORNIA PROPOSITION 65 1 Combustible by products produced when using this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 2 This product contains chemicals including lead and lead compou...

Page 4: ...a gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F t...

Page 5: ...rneath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking bur...

Page 6: ...grilling Dry rubs can be applied directly to the meat immediately before grilling GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in water for approximately 30 minutes before adding to a smoke box or pan Place smoke box or pan on top of the cooking grate above the flame Turn grill on high until the wood starts to smoke Reduce heat to ...

Page 7: ...oper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on...

Page 8: ...r Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the atmo...

Page 9: ... as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas...

Page 10: ...n LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Cal...

Page 11: ...rn to supplier WARNING For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes in sides or back of grill Check burner flames regularly Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of...

Page 12: ...each burner 9 Once each burner has ignited turn knobs to desired setting each burner gas at LP cylinder repeat lighting procedure NOTE Your grill may NOT be equipped with a Sideburner Ignitor Lighting Do not lean over grill while lighting 1 2 3 4 5 Turn OFF gas burner control valves Turn ON gas at LP cylinder Open lid during lighting To ignite push and turn IGNITION BURNER knob to HIGH lights 6 If...

Page 13: ... accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe d...

Page 14: ... found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right 9 Attach electrode to burner 10 Carefully replace burners 11 Attach burners to brackets on firebox 12 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Storing Your Grill Clean cooking grates Store in dry location When LP cylinder is connected to grill st...

Page 15: ...f God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GI...

Page 16: ...ARDWARE U 1 HANDLE F LID V 5 HEAT TENT W 4 COOKING GRATE X 1 WARMING RACK Y 1 LEFT SIDE SHELF F SB Z 1 DRIP PAN F SB AA 1 SIDEBURNER GRATE BB 1 ELECTRODE F SB CC 1 ELECTRODE WIRE F SIDEBURNER DD 1 SIDEBURNER LID EE 1 SIDEBURNER FF 1 SIDEBURNER VALVE CLIP GG 1 CONTROL PANEL F SB HH 1 RIGHT SIDE SHELF II 1 FASCIA F RIGHT SHELF JJ 1 TOWEL BAR KK 5 TOOL HOOK LL 1 RIGHT SIDE CART PANEL Key Qty Descript...

Page 17: ... S Q R I H II JJ A G GG M TT NN K BB EE AA Z Y X FF U DD L L L L L L M M M M M RR KK YY PP VV WW MM XX ZZ LL L M QQ OO AAA SS J BBB BBB ZZ WW TT RR KK KK KK KK W W W UU CCC PARTS DIAGRAM O DDD DDD EEE FFF FFF V V V V HH F F F F YY XX ...

Page 18: ...els with cut out hole for LP cylinder on left Attach to left and right side panels with 4 1 4 20x2 3 8 machine screws and 1 4 20 flange nuts at front and 2 1 4 20x2 3 8 machine screws and 1 4 20 flange nuts at rear 1 2 1 4 20 Flange Nut Qty 6 Place lower back panel between side panels as shown Attach to left and right side panels with 8x3 8 sheet metal screws Then attach to bottom shelf with 8x3 8...

Page 19: ...om shelf with 8x3 8 sheet metal screws 4 Place front door brace as shown Attach to left and right side panels with 1 4 20x2 3 8 machine screws and 1 4 20 flange nuts 8x3 8 Sheet Metal Screws Qty 2 Front Door Brace 1 4 20 Flange Nut Qty 4 1 4 20x2 3 8 Machine Screw Qty 4 Metal Tab Lower Back Panel ...

Page 20: ...aster clockwise into the threads on the legs until secure Remove the Caster Pin and repeat for remaining casters Make sure the two locking casters are secured at the rear and the non locking casters are secured at the front After all 4 casters are secure remove the Caster Pin and save for future maintenance B Attach weight block to bottom shelf with 1 4 20x2 machine screws and 1 4 20 flange nuts C...

Page 21: ...eople to lift and position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 screws 1 4 20x1 2 Screw Qty 4 Grill Head Right side panel removed for clarity ...

Page 22: ...ebox insert 7mm fiber washer and 1 4 20x1 2 screw as shown C Attach shelf with 1 4 20x1 2 screw and 1 4 20 flange nut and fasten the two pre assembled screws D 8 1 4 20x1 2 Screw Qty 4 8x3 8 Sheet Metal Screws Qty 2 7mm Fiber Washer Qty 1 Attach fascia to firebox with 8x3 8 sheet metal screws 1 4 20 Flange Nut Qty 1 A B C D 1 4 20x1 2 Screw 7mm Lock Washer 7mm Flat Washer Right Side Shelf Towel Ba...

Page 23: ...1 A B C 1 4 20x1 2 Screw 7mm Fiber Washer 1 4 20 Flange Nut Left Side Shelf C Fascia Left Side Shelf Hook the left side shelf to firebox by the pre assembled screws A Inside firebox insert 7mm fiber washer and 1 4 20x1 2 screw as shown B Attach shelf with 1 4 20x1 2 screw and 1 4 20 flange nut and fasten the two pre assembled screws C 1 4 20x1 2 Screw 1 4 20 Flange Nut ...

Page 24: ...ner tube Attach sideburner with 8 wing nut B Hook venturi clip to sideburner tube and around manifold Attach sideburner ignitor wire C Press sideburner control knob onto valve stem D Place grate onto sideburner shelf E Venturi Clip Sideburner Ignitor Wire Sideburner Valve Sideburner Bezel E Sideburner Sideburner Control Knob Sideburner Grate A B C D 8 Wing nut Sideburner Tube Sideburner Valve ...

Page 25: ...rews 5mm flat washers and 5mm lock washers Insert hinge pin on bottom shelf into hole in door Press upper hinge pin in front door brace align hinge hole on top of door and release hinge pin into door Left Handle Left Door Right Handle Right Door Hinge Pin hole Hinge Pin hole 5mm Flat Washer 5mm Lock Washer 10 24x1 2 Machine Screw ...

Page 26: ...nsert ends of Warming Rack pivot wire into holes in sides of gril lid Insert ends of Warming Rack leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running front to back If pivot and leg wires are on top Warming Rack is installed upside down Unscrew ignitor cap and place AA battery into ignitor slot with positive end facing outward Replace ...

Page 27: ...e large hole on left side panel CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire LP Tank LP Cylinder not included Always keep LP cylinders in upright position during use transport and storage Regulator Cylinder screw at rear of cart Tank Retainer Screw Attach the heat shield to grease tray with 8x3 8 sheet metal screws A Place gr...

Page 28: ...Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard...

Page 29: ...s in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refi...

Page 30: ...ctions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correc...

Page 31: ...RANSFERABLE LLENEESTA TARJETAY DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA PARA EL SERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA CONSERVELA FACTURA ESTAGARANTIAES INTRANSFERIBLE VEUILLEZCOMPLETERCETTECARTEET LA RETOURNERDANSLES10 JOURSSUIVANTL ACHAT POUROBTENIRLE SERVICESOUSGARANTIE UNE PREUVED ACHAT DOIT ETREPRESENTEE VEUILLEZCONSERVERVOTREFACTURE LA PRESENTEGARANTIEN EST PAS ...

Page 32: ...TO RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes and tips from chefs Exciting events and promotions And much more ...

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