New Holland Boomer 41 Operator'S Manual Download Page 192

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8 - TROUBLESHOOTING

8-6

Summary of Contents for Boomer 41

Page 1: ...OPERATOR S MANUAL Part number 47578243 1st edition English January 2014 Boomer 41 Boomer 47 Compact Tractor...

Page 2: ...Ecology and the environment 2 13 Safety signs 2 14 Instructional signs 2 27 International symbols 2 34 3 CONTROLS AND INSTRUMENTS OPERATOR S SEAT Seat belt 3 1 Seat controls 3 2 Roll Over Protective S...

Page 3: ...IT Engine break in procedure 4 1 Diesel Particulate Filter DPF regeneration 4 2 Power Take Off PTO operation 4 8 Three point linkage 4 10 Attaching three point equipment 4 11 Extendible drawbar 4 14 H...

Page 4: ...optional 5 6 Driving the vehicle 5 7 SHIPPING TRANSPORT Carrying the tractor on a transporter 5 8 RECOVERY TRANSPORT Towing 5 8 6 WORKING OPERATIONS GENERAL INFORMATION Tractor ballasting 6 1 Tractor...

Page 5: ...tment 7 20 Engine belts 7 21 Tires and wheels 7 22 Front axle differential oil level 7 23 Air cleaner Primary element 7 24 Every 100 hours Fuel filter 7 25 Every 300 hours Engine oil and filter 7 26 H...

Page 6: ...tractor 7 46 Removal of tractor from storage 7 47 8 TROUBLESHOOTING SYMPTOM S Engine Troubleshooting 8 1 Clutch Troubleshooting 8 2 Hydraulic service brakes Troubleshooting 8 2 Hydraulic Lift System T...

Page 7: ...to give your dealer the model and product identification number of your new equipment when ordering parts Locate these numbers now and record them below Refer to the General Information section of thi...

Page 8: ...may be necessary to change the engine oil engine oil filter and fuel filter elements more frequently than with Diesel Fuels Biodiesel Fuel can re move rust and particles from the inside of on site fue...

Page 9: ...not make any unauthorized modifications to your machine NOTICE DO NOT use this machine for any purpose or in any manner other than as described in the manual decals or other product safety information...

Page 10: ...maximum power of emission equipment radio telephones etc must not exceed the limits imposed by the national authorities of the country where you use the machine The electro magnetic field generated b...

Page 11: ...eft hand side of the front frame The numbers on the plate are important in the event your tractor should require future service NHIL13CT01348AA 1 The engine identification information plate 2 is locat...

Page 12: ...INFORMATION Operator s manual storage The operator s manual must be stored in a compartment 1 located in the rear of the operator s seat back and be kept available for use by all operators NHIL13CT011...

Page 13: ...n this equipment left hand and right hand are determined by standing behind the unit looking in the di rection of travel NHIL13CT01187AA 1 Left hand view NHIL13CT01188AA 2 Right hand view NHIL13CT0118...

Page 14: ...1 GENERAL INFORMATION Proposition 65 BT09A213 1 1 8...

Page 15: ...aning process is called regeneration How does the regeneration process work When the DPF becomes restricted the system will need to be cleaned or regenerated by raising exhaust temper atures to burn o...

Page 16: ...be retained in the event of questions and these receipts should be passed on to each subsequent owner of the engine It is recommended that replacement parts used for maintenance or repairs be ISM Ser...

Page 17: ...two years for constant speed engines rated under 37 kW 50 Hp with peak power rated at 3 000 RPM or greater two 2 years or 1 500 hours of operation whichever occurs first In the absence of a device to...

Page 18: ...r diesel fuel only if rated 19kW and on low sulfur or ultra low sulfur diesel fuel only if rated 19kW Use of any other fuel may result in this engine no longer operating in compliance with California...

Page 19: ...lly operated outside the United States 9 Non defective parts replaced by other than ISM deal ers What is Covered by the Emission Warranty The following is a list of systems and parts that are consider...

Page 20: ...1 GENERAL INFORMATION 1 14...

Page 21: ...erious injury The color associated with WARNING is ORANGE CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury The color associated with CAUTION is YELL...

Page 22: ...omptly with soap and water Before removing any hydraulic tubing check that the system is not pressurized Do not alter the calibration of the pressure relief valves in the various hydraulic circuits st...

Page 23: ...d When working on uneven ground use maximum care to ensure proper stability 9 If you have to work with the tractor on a gradient for example on hillsides drive at moderate speed especially when taking...

Page 24: ...tion can exist whether tires are inflated or deflated The tire MUST be completely removed from the wheel or rim prior to weld ing the wheel or rim When changing or storing tires make sure they are sta...

Page 25: ...be used 2 Drive slowly when towing extremely heavy loads 3 Do not tow trailers that are not fitted with an indepen dent braking system 4 If the tractor is used to tow heavy loads always use the hitchi...

Page 26: ...ars cleaning fan etc More frequent cleaning of your tractor may be necessary depending on the operating environment and conditions Inspect the electrical system for loose connections or frayed insulat...

Page 27: ...and the PTO drive train of the machine and im plement For correct hitch geometry see the implement opera tor s manual Reflectors and warning lights Flashing amber warning lights must be used when oper...

Page 28: ...ROTECTIVE STRUC TURE MUST BE REPLACED so that it will provide the same protection as a new protective structure Contact your dealer for protective structure inspection and re placement After an accide...

Page 29: ...ormation Store fluids and filters in accordance with local laws and regulations Use only appropriate containers for the stor age of chemicals or petrochemical substances Keep out of reach or children...

Page 30: ...ch are not designated as steps or platforms Do not use the tractor as a lift ladder or platform for work ing at heights Lifting and overhead loads Never use loader buckets forks etc or other lifting h...

Page 31: ...ever adjust lubricate clean or unplug machine with the engine running Failure to comply could result in death or se rious injury W0112A Before you service the machine put a DO NOT OPERATE tag on the i...

Page 32: ...for pulling purposes DO NOT drill holes in the protective structure The protective structure and interconnecting components are a certified system Any damage fire corrosion or modification will weake...

Page 33: ...t of them contain substances which may be harmful to your health Modern oils contain additives Do not burn contaminated fuels and or waste oils in ordinary heating systems Avoid spillage when draining...

Page 34: ...and other harsh chemicals may damage or remove safety signs Replace all safety signs that are damaged missing painted over or illegible If a safety sign is on a part that is replaced make sure the saf...

Page 35: ...cause blindness or severe injury protect eyes Sparks flames cigarettes can cause explosion Tools and cable clamps can cause sparks Do not use without instruction Keep vents tight and level ACID POISO...

Page 36: ...636 6 3 Location Under the hood on top of the differential pressure sensor NHIL13CT01213AA 7 4 WARNING Keep hands and clothing away from the rotating fan and belts Contact with moving parts may cause...

Page 37: ...ury Wrong operation causes serious injury easily Push the lever 1 in to lock the joystick in neutral Failure to comply could result in death or serious injury Quantity 1 English Part Number MT40194109...

Page 38: ...ther moving parts Disengage PTO and shut off engine before servic ing tractor or implements or attaching or detaching implements Keep all safety shields in place for your protection Pull only from app...

Page 39: ...ventilated area Disengage the differential lock when turning the tractor Always disengage the differential lock when driving on roads Depress one or both brake pedals to disengage the differential lo...

Page 40: ...29994 40229994 14 7 Location On the rear of the left hand and right hand fenders NHIL13CT01209AA 15 8 WARNING Rotating driveline contact may cause serious injury or death Keep all driveline tractor an...

Page 41: ...pairing ad justing or disconnecting Wear proper hand and eye protection when search ing for leaks use wood or cardboard instead of hands If hydraulic fluid or fuel sinks into skin seek medi cal attent...

Page 42: ...with extreme care Seat belt use is not recommended Do not attempt to fold ROPS when a canopy is fitted ROPS is heavy Always work with an assistant when lowering and raising the ROPS No roll over prote...

Page 43: ...te the tractor on steep slopes or drop off Avoid sharp turns at high speeds Use of ROPS and seat belt reduce the chance of injury or death if rollover or upset occur Do not attach ropes or chains to R...

Page 44: ...ansmission and PTO in neutral Do not short across starter terminals to start en gine Failure to comply could result in death or serious injury Quantity 1 English Part Number MT40195651 40195651 24 12...

Page 45: ...Good battery 4 Connect other end to engine block of vehicle be ing started TO PREVENT DAMAGE to other elec trical components on vehicle being started make certain that engine is at idle speed before d...

Page 46: ...TION Avoid direct water spray on ECU It may cause problems Failure to comply may result in minor to moderate injury Quantity 1 English Part Number MT40283939 00 40283939 28 14 Location On top face of...

Page 47: ...hose working with you Please take this manual and walk around your tractor to note the content and location of these signs Review the signs and operating instructions detailed in this manual with the...

Page 48: ...N 1 Key Switch English MT40008540 Location Right hand side of the rear hood panel 40008540 2 NHIL13CT01006AA 3 2 PTO Switch English MT40189937 Location Right hand side of the dash panel 40189937 4 NHI...

Page 49: ...Throttle Lever English MT40232389 Location On the right hand side of the dash panel 40232389 6 NHIL13CT01005AA 7 4 Rear remote valve operation Optional English MT40236923 Location Right side pod 40236...

Page 50: ...8842 Location On the right hand side control pod next to the drivers seat and right hand fender 40008842 10 NHIL13CT01014AA 11 6 Rear remote coupler operation Optional English MT40236926 Location Righ...

Page 51: ...e control valve English MT40008821 Location Below the drivers seat near the park brake 40008821 14 NHIL13CT01379AA 15 8 4WD lever English MT40032976 Location On the left rear operator s platform 40008...

Page 52: ...MT40285130 Location Left side control pod 40285130 18 NHIL13CT01353AA 19 10 Location HST Left rear operator s platform Refer to figure 21 10 Location Mechanical Right rear operator s plat form Refer t...

Page 53: ...23 NHIL13CT01024AA 24 12 MAINTENANCE OF AIR CLEANER 1 Stop the engine when performing air cleaner maintenance 2 Do not operate the tractor without air cleaner installed 3 Clean and inspect air cleaner...

Page 54: ...Front wind shield wash wipe Ground speed Hitch raise rear Engine oil pressure Rear wind shield wash wipe Differential lock Hitch lower rear Engine coolant temperature Heater temp erature control Rear...

Page 55: ...sert male end into the buckle 2 located on right hand side of the seat Make sure belt is securely buckled and belt length is adjusted correctly for size of operator Use soap and water to clean the sea...

Page 56: ...3 Turn the knob clockwise to lower the seat and counter clockwise to raise the seat NHIL13CT01016AA 1 Rotate seat back latch 4 rearward to release latch and allow seat back 5 to tilt forward Seat clea...

Page 57: ...s allow Failure to comply could result in death or se rious injury W0462A WARNING Roll over hazard Always pull from the drawbar DO NOT attach chains or ropes to the Roll Over Protective Structure ROPS...

Page 58: ...utely necessary NHIL13CT01021AA 2 ROPS Folding Procedure To fold the ROPS into the DOWN position 1 Remove retaining clip 1 from the pin 2 and remove pin from the latching bracket on both sides of the...

Page 59: ...registers above the 540 RPM mark this indicates a dangerous over speed condition and the engine rpm should be reduced immediately 5 Diesel Particulate Filter DPF Inhibited Indicator Light This indicat...

Page 60: ...on switch is placed in the hazard or road lights position regardless of the key switch position Use the flasher warning lights road lights when traveling on public roads day or night 15 Flasher Turn L...

Page 61: ...ted circuit NHIL14CT00055AC 1 NHIL14CT00056AC 2 AB04 Foot throttle pedal position sensor 3 Gear transmission tractors only Normal sensor signal 0 2 to 4 25 volts Connector connection Wiring harness fo...

Page 62: ...10 Engine Control Unit ECU Ambient temperature sensor 6 Located inside ECU Normal ECU temperature less than 115 C 239 F NHIL13CT01160AC 6 AB12 Intake manifold temperature sensor 7 Normal sensor signal...

Page 63: ...4 75 volts Connector connection Wiring harness for open or shorted circuit NHIL14CT00060AC 9 AB15 Battery Positive battery cable Negative battery cable Normal battery voltage 6 to 29 volts Instant Con...

Page 64: ...The rocker switch has three positions the top half engages the cruise control the middle is neutral and the bottom half will disengaged the cruise control When the desired travel speed is reached dep...

Page 65: ...he transmission shuttle shift lever 1 is located on the left hand side of the dash panel on gear transmission model tractors The shuttle shift lever is used to engage the transmission into forward or...

Page 66: ...is located on the left hand side of the operators platform NOTE The clutch pedal is only found on gear model trac tors Always depress the clutch pedal fully when engaging or disengaging the front whe...

Page 67: ...on of the left rear wheel The function of the brake pedals are identical for the HST and gear model tractors except for the location of the ped als The brake pedals 1 on a HST model tractor are lo cat...

Page 68: ...transmission model trac tors may be used independent of the hand throttle lever to control the speed of the tractor When using the foot throttle pedal the hand throttle lever should be placed in the l...

Page 69: ...hrottle lever 1 is located on the right hand side of the dash panel Push the lever forward to increase the engine speed and rearward to decrease the engine speed NOTE The hand throttle lever should on...

Page 70: ...D INSTRUMENTS Horn switch The horn switch 1 is located on the center of the steering wheel shroud To activate the horn place the key switch in the ON po sition and push the horn switch down NHIL13CT01...

Page 71: ...Hazard light switch The hazard light switch 1 is located in the center on the steering wheel shroud To activated the hazard lights push down on the hazard light switch 1 with key switch in any positi...

Page 72: ...be placed in the OFF position To activate the PTO push down on the PTO switch and turn the switch to the ON position A When the PTO is engaged the PTO indicator light 2 will be illuminated on the ins...

Page 73: ...o the middle ON position A acti vates the warning lights instruments and automatic engine preheat system The engine starts when the key is turned to the extreme right START position B A internal sprin...

Page 74: ...o slip in wet or loose soil use the lock to obtain additional traction from the oppo site wheel To operate the differential lock depress and hold the pedal down until the lock is positively engaged It...

Page 75: ...forward 1 and reverse 2 pedals located on the right hand foot platform For forward travel Depress the forward pedal 1 until the desired ground speed is reached For reverse travel Depress the reverser...

Page 76: ...de of the steering column shroud The tilt steering lever is used to adjust the steering wheel position To adjust position of steering wheel 1 Push down on tilt steering lever 1 and position steer ing...

Page 77: ...on light switch The multifunction light switch 1 is located on the left hand side of the dash panel and is used to control the front road lights taillights and turn signals NHIL13CT01090AA 1 NHIL13CT0...

Page 78: ...DPF switch The DPF switch 1 located on the right hand side of the dash is used to delay or stop the regeneration of the DPF emission system See 4 2 for more detail explana tion of operation of this sw...

Page 79: ...nsmission range selector lever 1 is located on the left hand control pod There are four speed ranges 1 2 3 and 4 There is a neutral position between the 2nd and 3rd range positions NOTICE Never attemp...

Page 80: ...akes to prevent the tractor from moving while parked To engage the park brake lock the pedals together and pull the park brake lever up while pressing the brake ped als down NOTE Always engage the par...

Page 81: ...age the front wheel drive to maximize tire and driveline life and to economize on fuel Gear model To engage the front wheel drive on gear model tractors stop the tractor completely depress the clutch...

Page 82: ...3 CONTROLS AND INSTRUMENTS Mid Power Take Off PTO lever optional The mid PTO lever 1 is located on the left hand control pod NHIL13CT01248AA 1 3 28...

Page 83: ...instant hydraulic power for raising a variety of compatible equipment whenever the engine is running The system s position control feature maintains the selected height or depth of three point linkag...

Page 84: ...plement depth will be promotional to draft depending on the soil conditions With draft control the lift keeps the tractive effort steady automatically You can limit the range manual draft lever operat...

Page 85: ...spool valve You must purchase the two spool valve kit To operate the single or two spool valve pull the selected control lever rearward to extend the cylinder and push the control lever forward to re...

Page 86: ...rns to neutral Move the control lever forward to lower the loader re tract cylinder A Move the control lever to the left to curl the bucket re tract cylinder B Move the control lever rearward to raise...

Page 87: ...Remote couplers must be properly mounted and securely fastened to the machine mount ing bracket for proper functioning of the safety disconnect feature Failure to comply could result in death or se r...

Page 88: ...th the combination of the shuttle shift main shift and range selector lever offer the operator a combination of twelve forward and twelve reverse gears The transmission shift lever operates in a H pat...

Page 89: ...the operator s platform The transmis sion range shift lever operates in a H pattern HST model tractors have a three range speeds and one neutral posi tion NOTE The shift pattern is shown as sitting i...

Page 90: ...To raise the hood push the latch release button 1 inward and lift the hood to its fully raised position A gas shock holds the hood in the fully raised position 2 To close lower the hood until it is r...

Page 91: ...n pulling heavy loads and avoid continuous operation at constant engine speeds You will save fuel and minimize engine wear by selecting the correct gear ratio for a particular op eration Operating the...

Page 92: ...rates the required heat to burn the soot that is contained in the DPF during the regeneration process DPF switch Switch located on the right hand side of the dash This switch is used to stop or delay...

Page 93: ...5 in your trac tor NOTICE Use of diesel fuel other than Ultra Low Sulfur fuel may adversely affect the engine and the DPF per formance Engine oil specification Use only DPF compatible CJ 4 oil in your...

Page 94: ...and DPF temperature indicator light 2 will both be illuminated Depending on the soot rate of the DPF the DPF regen eration indicator light will show several different blinking frequencies during the r...

Page 95: ...regeneration sys tem to the auto regeneration mode If regeneration sys tem is not returned to auto mode excessive soot in the DPF may overload the emission system and result in a reduction of engine...

Page 96: ...l speed Auto regeneration operation mode The soot load in the DPF is 60 80 and DPF is regenerating automatically Work is possible Auto regeneration operation mode The soot load in the DPF is 80 100 an...

Page 97: ...peration mode Work is possible Press the DPF switch to auto regeneration after entering a safe regeneration area Engine shutdown mode Engine shut down with other problems Contact your authorized deale...

Page 98: ...vel To disengage the rear PTO 1 Push down on the PTO switch 1 and the switch will automatically return to the OFF position B NHIL13CT01005AA 1 NHIL14CT00054FA 2 Mid PTO Optional To engage the mid PTO...

Page 99: ...ator leaves the seat without the trans mission shuttle shift lever or HST pedals in the neutral position or the mid PTO lever not in the OFF position NOTE The Mid PTO cannot be operated without an op...

Page 100: ...age points are the two lower lift arms 1 and the top link 2 NHIL13CT01023AA 1 The three point linkage has easy to adjust sway bars 3 on each side of the hitch to control lateral movement of the lift a...

Page 101: ...y raised there must be at least 100 mm 4 in Clearance between the implement and the nearest part of the tractor Most implements can be attached to the tractor as follows 1 Position the tractor so that...

Page 102: ...the bolt and nut 2 from the lift rod and lower link 3 Rotate the top half of the lift rod clockwise to reduce the length and counter clockwise to increase the length NHIL13CT01249AA 1 Right hand lift...

Page 103: ...red hole NOTE Cycle the three point linkage through the entire travel and check for interference with the rear tires If interference is present adjust stabilizers as needed WARNING Machine damage can...

Page 104: ...tendible drawbar 1 for towing equipment behind the tractor 93100910 1 NOTICE The drawbar is required to provide standard rear PTO drawbar relationship 20099087 2 A 356 mm 14 in WARNING Overturning haz...

Page 105: ...oil from the lift cylinder This allows the operator to slow or increase the rate of drop of the lower links Turn the drop rate control valve IN clockwise to de crease the rate of drop Turn the valve O...

Page 106: ...tle Turning the key to the middle ON position A activates the lights instruments and preheat system The engine starts when the key is turned to the extreme right START position B An internal spring re...

Page 107: ...ne at 1300 to 1500 RPM for approximately fifteen minutes to bring the rear drive oil up to normal operating temperature Failure to comply could seriously damage machine To preheat the engine turn the...

Page 108: ...The key switch 1 allows activation of the starter motor and fuel delivery only when The transmission forward reverse shuttle lever 2 is in the neutral position The PTO switch 3 is in the OFF position...

Page 109: ...g on ambient temperature 4 Turn the key to the extreme right to the START posi tion B As soon as the engine starts release the key to allow it to return to the middle ON position NOTICE Do not engage...

Page 110: ...al posi tion PTO switch 3 is in the OFF position Mid PTO lever 4 is in the OFF position if equipped NOTE Although the tractor can be started with the op erator out of the seat this practice is not rec...

Page 111: ...on ambient temperature 4 Turn the key to the extreme right to the START posi tion B As soon as the engine starts release the key to allow it to return to the middle ON position NOTICE Do not engage t...

Page 112: ...eat Off Off Shuttle in Neutral Engaged Depressed Start Gear In Seat Off Off Shuttle in Neutral Disengaged Depressed Start with Alarm NOTE For starting if Rear PTO Mid PTO or Transmission is engaged tr...

Page 113: ...jumper cables are cor rect POSITIVE to POSITIVE NEGATIVE to NEGATIVE or the alternator or battery may be damaged If you must use jumper cables to start the tractor 1 Shield your eyes 2 Connect the re...

Page 114: ...ition and the PTO switch is in the OFF position 5 Push the HPL control lever forward to lower imple ments to the ground 6 Turn the key to the STOP position to shut the engine off NOTE When the key is...

Page 115: ...ake pedals 2 at the same time 2 Pull the hand throttle lever 3 rearward to reduce the engine speed 93100852 1 HST model To make a emergency stop carry out the following proce dures 1 Release the HST f...

Page 116: ...on of the ped als The brake pedals 1 on a HST model tractor are lo cated on the left hand side of the operators platform and the brake pedals 2 on a gear model tractor are located on the right hand si...

Page 117: ...rk brake is used to secure the brake pedals to prevent the tractor from moving while parked To engage the park brake lock the pedals together and pull the park brake lever up while pressing the brake...

Page 118: ...lever 1 is located on the right hand side of the steering column NHIL13CT01006AA 1 1 To tilt the wheel push down on the lever 1 and move the steering wheel to the desired position 2 Pull the lever up...

Page 119: ...left or right for more than 10 seconds it could cause a failure in the steering system If an abnormal sound is heard while operating the steer ing wheel this means that there is some air in the steer...

Page 120: ...A warm up time at 50 rated engine speed is rec ommended to assure proper vehicle functionality trans mission lubrication and operation NOTE Do not operate the tractor under full load condition until t...

Page 121: ...2 forward until the en gine speed is above 1500 RPM 3 Place the range gear shift lever 3 in the desired range 4 Depress the brake pedals 4 and disengage the park brake lever 5 5 For forward travel dep...

Page 122: ...p half of the cruise control switch 1 A amber light A will illuminate on the instrument panel indicating the cruise control is engaged To disengage the cruise control de press the bottom half of the s...

Page 123: ...ift lever 3 operates in a H pat tern To change gears while in a selected range depress the clutch pedal and shift the main gear shift lever into the desired gear The tractor does not have to be stoppe...

Page 124: ...3 fully 4 Place the main transmission shift lever 4 shuttle shift lever 5 and range lever 6 into the desired position 5 Depress the brake pedals 7 and disengage the park brake lever 8 6 Release the cl...

Page 125: ...t the following procedures 1 Depress the clutch pedal 1 and brake pedals 2 Pull the hand throttle lever 3 rearward to reduce the engine speed NOTE Park the tractor on a level surface if it is neces sa...

Page 126: ...t the following procedures 1 Release the HST forward or reverse pedal 1 slowly and depress the brake pedals 2 Pull the hand throt tle lever 3 rearward to reduce the engine speed NOTE Park the tractor...

Page 127: ...ighting Identification Your tractor is equipped with Turn signal hazard side warning lights 1 Rear amber warning lights 2 Rear red tail brake lights 3 Road lights 4 Work Lights 5 Rear Work Light Optio...

Page 128: ...of the steering column shroud NOTE The hazard lights can function with the key switch in any position NHIL13CT01013AA 1 1 To activate the hazard lights push the rocker switch 3 down NOTE For your pro...

Page 129: ...witch lever 1 forward for right turns and rearward for left turns 2 The key switch has to be in the ON position for the turn signal to operate 3 When signaling a turn the designated tail amber light 2...

Page 130: ...67AA 2 The multifunction light switch 3 is a rotary type switch that has two positions rotating clockwise from OFF position the two positions control the road lights and taillights First position A il...

Page 131: ...d on and off using the work light switch 2 located on the center of the console panel The key switch must be in the ON position for these lights to operate Depress the top part of the work light switc...

Page 132: ...light optional The optional rear work light 1 is mounted to the Roll Over Protection Structure ROPS and is operated by a switch located on the light The work light can be mounted to the ROPS facing fo...

Page 133: ...e tractor to the right and to the left for a short distance Readjust to tighten or loosen the chain as necessary Safety chains and suitable hardware are available from your NEW HOLLAND Dealer NOTE Pro...

Page 134: ...rop down instead of flying up Failure to comply could result in death or se rious injury W0441A NOTICE If it is necessary to tow the tractor all gear levers must be moved to the neutral position befor...

Page 135: ...the tractor less implement so that approximately one third of the tractor weight is on the front wheels For optimum traction tractors equipped with front wheel drive should be ballasted so that 40 45...

Page 136: ...aximum of five front weights can be in stalled 93100896 1 Weight options A maximum of five 27 kg 60 lb weights 1 for a total weight of 136 kg 300 lb A maximum of three 45 kg 100 lb weights 2 for a tot...

Page 137: ...maximum of seven 27 kg 60 lb weights for a total weight of 191 kg 421 lb A maximum of two 27 kg 60 lb weights and five 45 kg 100 lb weights for a total weight of 282 kg 622 lb 93100917 4 Ballasting bo...

Page 138: ...d weight for the trac tor Because special equipment is required to fill the tires consult your NEW HOLLAND Dealer Tires should never be filled beyond 75 At 75 full the liquid will come to the valve st...

Page 139: ...vals can cause unnecessary downtime The intervals listed in the Lubrication Chart are guidelines to be used when operating in normal conditions Adjust the intervals for operating in adverse environmen...

Page 140: ...ore greasing Pump fresh grease into fitting to adequately lubricate the component and force out any contamination from the grease passage Wipe off excess grease Use a grease gun containing clean high...

Page 141: ...engine is running or hot Never smoke while refueling or anywhere near fuel When filling the tank maintain control of the nozzle Do not fill the fuel tank to capacity Allow room for ex pansion Wipe up...

Page 142: ...uel tank neck Clean strainer periodically Only dispense fuel into the tank with the strainer installed Use an approved fuel container and check the inside of the container periodically for cleanliness...

Page 143: ...gine Oil API CJ 4 NEW HOLLAND AMBRA MASTERGOLD ENGINE OIL SAE 15W 40 CJ 4 86641083 18 93 l 5 US gal NEW HOLLAND AMBRA MULTI G 134 HYDRAULIC TRANSMISSION OIL 9624451 18 93 l 5 US gal Transmission Hydra...

Page 144: ...se fittings 7 18 Transmission fluid level 7 19 Clutch pedal free play 7 19 Brake pedal free play 7 20 Hydrostatic transmission HST neutral adjustment 7 20 Engine belts 7 21 Tires and wheels 7 22 Front...

Page 145: ...7 Alternator 7 38 Fuses 7 39 Maxi fuse 7 40 Headlight bulb 7 40 Tail brake light bulb 7 41 Turn signal hazard light bulb 7 41 Wheels bolt nut 7 43 Front wheels toe in 7 43 Brake pedal free play 7 44 C...

Page 146: ...oil level is low remove the filler cap 2 add oil through the filler hole NHIL13CT01118AA 2 3 Add enough oil so that the level registers between the L low and the H high marks on the dipstick Do not o...

Page 147: ...could result in death or serious injury W0367A NOTE Check the coolant level daily or after every 10 hours of operation The engine should be cold when coolant level is checked 1 Visually inspect the c...

Page 148: ...o drain plugs 1 located on both sides of the engine oil pan Reinstall the plugs after all of the oil has been drained NHIL13CT01142AA 1 2 Next place a container below the oil filter 2 to catch the use...

Page 149: ...ended Oils Ambient Temp F Recommended Oil 23 3 49 C 10 120 F NEW HOLLAND AMBRA MASTERGOLD HSP ENGINE OIL SAE 10W 30 12 49 C 10 120 F NEW HOLLAND AMBRA MASTERGOLD HSP ENGINE OIL SAE 15W 40 Oil Specific...

Page 150: ...ose 1 and outlet hose 2 at the fuel filter 2 Remove the pre fuel filter 3 from the retaining clip 3 Install new fuel filter into retaining clip 4 Reinstall inlet and outlet hoses onto the filter 5 To...

Page 151: ...er element 4 from the filter base 4 Remove the fuel filter sensor 3 from the original ele ment and install sensor with O ring 5 onto new ele ment 5 Install new element onto the filter base 6 Connect e...

Page 152: ...the tractor underneath the operator s platform To replace the filter 1 Unscrew the used oil filter and discard 2 Coat the gasket on the new filter with a film of clean oil Screw the filter into place...

Page 153: ...actor underneath the operator s platform NHIL13CT01245AA 1 To replace the filter 1 Unscrew the used oil filter and discard 2 Coat the gasket on the new filter with a film of clean oil Screw the filter...

Page 154: ...orque of 147 N m 108 lb ft if necessary 2 Check the torque of the ROPS cross brace mounting bolts 2 Tighten the M10 bolts to the correct torque of 60 N m 41 lb ft if necessary 3 Check the torque of th...

Page 155: ...d from the tractor or the wheel bolts are loosened Front Wheel Torque 176 196 N m 130 145 lb ft 93100874 1 Rear Wheel Torque 176 196 N m 130 145 lb ft NOTICE Check and tighten wheel bolts 1 and nuts 2...

Page 156: ...tions lubricate more fre quently than every 50 hours Front Axle Pivot 1 93100922 1 Power Steering Cylinder 2 and steering arms 3 left and right 93100921 2 3 Point Linkage 4 To lubricate these points 1...

Page 157: ...ic oil through the dipstick hole Do not fill above the dipstick full mark 3 Reinstall the dipstick 93100904 2 Clutch pedal free play NOTE Check clutch pedal free travel after every 50 hours of operati...

Page 158: ...cification see 7 44 for adjustment procedure NHIL13CT01246AA 1 NOTE Brake pedal free play should be equal for both pedals Hydrostatic transmission HST neutral adjustment 1 During the operation of the...

Page 159: ...charging If the belt is too tight the life of the alternator bearing will be shortened If the fan belt shows signs of cracking or fraying install a new one NHIL13CT01234AA 1 Air pump belt The belt 2...

Page 160: ...pressure beyond 240 kPa 35 psi to seat the bead on the wheel rim Never use force on a partially or fully inflated tire Do not exceed the inflation pressure recom mended by the tire manufacturer Failu...

Page 161: ...t inflation pressure to recommended operating pressure Do not inflate a tire unless the rim is mounted on the tractor or is secured so that it will not move if the tire or rim should suddenly fail Do...

Page 162: ...ment NOTICE Be careful not to rupture the filter element Main tain a safe distance between the air nozzle and the filter element when directing air up and down the clean air side of the element pleats...

Page 163: ...n filter drain plug 1 and drain water from inside of the filter 93100920 1 2 Tighten drain plug when only fuel flows from the filter base 3 Bleed the air from the fuel filter by pressing the manual fu...

Page 164: ...NTENANCE Every 300 hours Engine oil and filter See 7 10 Hydraulic filter See 7 14 Hydrostatic HST oil filter HST system See 7 15 Pre fuel filter See 7 12 Engine belts See 7 21 Wheels bolt nut See 7 17...

Page 165: ...new element from sealing properly 2 Install the new primary element by inserting it into the canister and pushing on the end of the element until it is seated against the canister NOTE If element is...

Page 166: ...uel filter element 4 from the filter base 4 Remove the fuel filter sensor 3 from the original ele ment and install sensor with O ring 5 onto new ele ment 5 Install new element onto the filter base 6 C...

Page 167: ...of the oil level check plug port 3 Reinstall the filler and check plugs hand tight only 93100921 2 4 Raise the front axle until both wheels are off the ground 5 Tilt axle until stops are contacted 6...

Page 168: ...PTO and 2 With Mid PTO to catch the used oil With the oil at normal operating temperature drain the system by removing the transmission and rear axle drain plugs Reinstall the plugs once the oil has...

Page 169: ...r excessive black exhaust smoke NOTE Conduct a visual inspection of the inner safety ele ment by placing a light inside the element Little or no light will shine through the element if it is partially...

Page 170: ...run water through the sys tem When water is flowing from the block drain plug port start the engine When the water flowing from the block port is free from coloration and sediment stop the engine and...

Page 171: ...ing work on the hydraulic system Before applying pressure make sure all connections are tight and all components are in good condition Never use your hand to check for suspected leaks under pressure U...

Page 172: ...es 1 Loosen the injector line fittings 3 at the injectors one at a time 2 Move the hand throttle control lever to its wide open position 3 Crank the engine until air free fuel flows from each con nect...

Page 173: ...e 2WD position 4 The forward and reverse pedals should be at the same height Adjust pedal height by loosening bolt 1 and rotating shaft 2 as needed After height adjustment is obtained hold shaft 2 in...

Page 174: ...o apply tension to belt 2 When proper belt tension is achieved tighten the two alternator bolts Air pump belt The belt 3 that drives the engine air pump is located at the front of the engine When 5 kg...

Page 175: ...The tractor is equipped with a BCI group 34 12 V battery with a minimum cold cranking ability of 660 A at 18 C 0 F Make sure the battery connections are tight and free of cor rosion A solution of bak...

Page 176: ...f the alternator to ground Do not disconnect the alternator output lead or bat tery cables while the alternator is operating Do not remove the alternator from the tractor with out first disconnecting...

Page 177: ...contains the following fuses Fuse Fuse Size Circuit Protected 1 10 A Fuel shut off Fuel pump Engine air pump Engine start relay Engine controller Glow plug relay 2 10 A Horn 3 20 A Road lights Brake l...

Page 178: ...Road lights 2 Turn bulb assembly turn and remove bulb from holder 3 Bulb Replacement Road and Work lights Insert bulb assembly into slots and turn turn clockwise to secure 4 Rotate the socket counter...

Page 179: ...ise in the socket to remove the old bulb 3 Insert the new bulb into the socket and turn the bulb in a clockwise direction until tightened NOTE Replace brake tail bulb 6 with a dual filament 21W 5W bul...

Page 180: ...es and retaining screws 93100894 2 To replace the bottom flasher light bulb 5 Remove the two screws 3 retaining the top flasher light lenses and remove the lenses 93100885 3 6 Push in on the bulb 4 an...

Page 181: ...6 196 N m 130 145 lb ft NOTICE Check and tighten wheel bolts 1 and nuts 2 to proper torque specifications after the following hours of use First 5 hours First 50 hours Every 300 hours 93100875A 2 Fron...

Page 182: ...nut 1 and rotate the brake rod 2 until there is A 50 60 mm 1 96 2 36 in of pedal free play Lengthening the rod increases free play Short ening the rod decreases free play NHIL13CT01246AA 1 NOTE Adjust...

Page 183: ...0 79 1 18 in To adjust the clutch pedal 1 Loosen lock nut 1 and rotate adjuster 2 2 Tightening the adjuster will decrease the free play travel and loosening the adjuster will increase the free play tr...

Page 184: ...ause of wax separation and setting at low temperature 6 Open the drain valve of the radiator and engine block Flush the system close the drain valves and fill with a 50 50 solution of permanent antifr...

Page 185: ...rain cap 4 Check the cooling system for the proper level 50 50 solution of antifreeze and clear water 5 Start the engine and allow it to idle a few minutes En sure the engine is receiving lubrication...

Page 186: ...7 MAINTENANCE 7 48...

Page 187: ...operation Fuel shortage Add fuel and bleed air from fuel system Faulty fuel injector Repair or replace injector Faulty fuel injection pump Repair or replace injection pump Internal parts of engine se...

Page 188: ...to burner check clogged fuel pre filter Engine Control Unit ECU not functioning properly Contact authorized dealer for electronic di agnosis Engine will only run for approximately thirty seconds Exces...

Page 189: ...s needed Steering cylinder piston seal damaged or worn Repair cylinder as needed External oil leakage of oil tubes or hoses Repair or replace tubes or hoses as needed Excessive steering wheel effort S...

Page 190: ...oil filter clogged Replace the HST filter Oil shortage Add transmission oil as needed Electrical system Troubleshooting Problem Possible Cause Correction Battery does not charge Incorrect wiring Check...

Page 191: ...8 TROUBLESHOOTING Problem Possible Cause Correction Faulty glow plugs Check and replace glow plugs as needed 8 5...

Page 192: ...8 TROUBLESHOOTING 8 6...

Page 193: ...djustable Dished In Only NOTICE Never attempt to widen the tread setting by reversing front wheels on a front wheel drive system NOTE Torque front wheel bolts and nuts to 176 196 N m 130 145 lb ft Rea...

Page 194: ...9 kPa 8 26 psi 375 kg 825 lb Turf R3 28 x 8 50 15 4PR R3 55 152 kPa 8 22 psi 386 kg 850 lb Industrial R4 12 x 16 5 6PR R4 55 221 kPa 8 32 psi 1098 kg 2420 lb REAR TIRE INFLATION PRESSURES Tire Type Ti...

Page 195: ...e liquid Ballast Weights Per Tire 600 g 5 lb Gal Solution CaCl2 Tire Type Tire Size Approximate Added Weight Agricultural 13 6 24 4PR R1 182 kg 400 lb Turf 41 x 14 00 20 4PR R3 157 kg 346 lb Industria...

Page 196: ...ron Cast iron Lubrication Pressure Feed by oil pump Pressure Feed by oil pump Capacities Fuel tank 40 L 10 5 US gal 40 L 10 5 US gal Cooling system 7 5 L 2 0 US gal 7 5 L 2 0 US gal Engine crankcase W...

Page 197: ...Transmission Clutch Type Dry disc Dry disc Number of clutches 1 1 Number of plates 1 1 Material Organic Organic Plate diameter 275 mm 10 8 in Transmission 12x12 Trans 275 mm 10 8 in Transmission 12x12...

Page 198: ...L min 4 20 US gpm Gear 19 9 L min 5 3 US gpm HST Power Take Off Rear Type Independent Independent Clutch type Wet disc Wet disc Clutch material asbestos free Yes or No Yes Yes Number of plates 7 7 Pl...

Page 199: ...forward Range 1 1st gear 1 07 km h 0 067 mph 1 07 km h 0 067 mph Range 1 2nd gear 1 27 km h 0 79 mph 1 27 km h 0 79 mph Range 1 3rd gear 1 49 km h 0 93 mph 1 49 km h 0 93 mph Range 1 4th gear 2 00 km...

Page 200: ...alled Optional 3 weights 45 kg 100 lb each Optional 3 weights 45 kg 100 lb each Rear Wheel Ag Tires 4 weights 2 per wheel 45 kg 100 lb each 4 weights 2 per wheel 45 kg 100 lb each Turf Tires NA NA R 4...

Page 201: ...8 in 1266 mm 49 8 in Ind Tires 17 5 L x 24 6PR Dished In Only 1320 mm 52 0 in 1320 mm 52 0 in 4 WIDTH Rear Axle Outside to Outside of tire Ag Tires 13 6 24 Dished Out 1608 mm 63 3 in 1608 mm 63 3 in T...

Page 202: ...41 Boomer 47 7 WHEEL BASE FWD 1858 mm 73 2 in 1858 mm 73 2 in 8 LENGTH FWD 3253 mm 128 1 in 3253 mm 128 1 in WEIGHT With ROPS less tires HST FWD 1583 kg 3490 lb 1583 kg 3490 lb GEAR FWD 1553 kg 3424...

Page 203: ...9 SPECIFICATIONS NHIL13CT01346HA 1 9 11...

Page 204: ...9 SPECIFICATIONS 9 12...

Page 205: ...ront end loader or a maximum of three 27 kg 60 lb weights with front weight bracket NHIL13CT01277AA 1 Tool box The tool box 1 is an optional attachment and is located behind the seat and between the R...

Page 206: ...10 ACCESSORIES 10 2...

Page 207: ...11 FORMS AND DECLARATIONS 11 FORMS AND DECLARATIONS _11_ 11 1...

Page 208: ...11 FORMS AND DECLARATIONS 11 2...

Page 209: ...que 54 N m 40 lb ft 3 PTO Shield Installed 4 SMV Emblem Installed 5 Safety Decals Installed 6 Neutral Start Switches Operation 7 Park Brake Operation 8 Flashing Lights Tail Lights Operation 9 Operator...

Page 210: ...11 FORMS AND DECLARATIONS 11 4...

Page 211: ...que 54 N m 40 lb ft 3 PTO Shield Installed 4 SMV Emblem Installed 5 Safety Decals Installed 6 Neutral Start Switches Operation 7 Park Brake Operation 8 Flashing Lights Tail Lights Operation 9 Operator...

Page 212: ...11 FORMS AND DECLARATIONS 11 6...

Page 213: ...very report owner copy 11 3 Diesel Particulate Filter DPF regeneration 4 2 Differential lock pedal 3 20 Do not operate tag 2 11 DPF switch 3 24 Draft control optional 3 30 Driving the vehicle 5 7 E Ec...

Page 214: ...rvice brakes Troubleshooting 8 2 Hydrostatic HST oil filter 7 15 Hydrostatic HST oil filter HST system 7 26 Hydrostatic transmision HST foot pedals 3 21 Hydrostatic transmission HST neutral adjustment...

Page 215: ...ering operation 4 29 Steering Troubleshooting 8 3 Steering wheel adjustment 4 28 Stopping the engine 4 24 Storing the tractor 7 46 T Tail brake light bulb 7 41 Three point linkage 4 10 Tilt steering l...

Page 216: ...time without notice and without incurring any obligation to install them on units previously sold Specifications descriptions and illustrative material herein are as accurate as known at time of publi...

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New Holland Boomer 41, Operator'S Manual

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