Nederman FlexPAK, Setting Manual

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FlexPAK
Table of contents
Figures ............................................................................................................................................................................. 6
1 Preface ............................................................................................................................................................................ 9
2 Safety .............................................................................................................................................................................. 9
2.1 Classification of important information ......................................................................................................... 9
2.2 General safety requirements ........................................................................................................................... 9
3 PLC messages ................................................................................................................................................................. 10
3.1 Status messages ................................................................................................................................................ 10
3.1.1 Nederman FlexPAK Off (Off mode) .................................................................................................. 10
3.1.2 FlexPAK Standby (Standby mode) ................................................................................................... 10
3.1.3 Running (Running mode) ................................................................................................................... 10
3.1.4 FlexPAK Idling (Idling mode) .............................................................................................................. 10
3.1.5 Filter Cleaning ...................................................................................................................................... 11
3.1.6 Emptying pre-separator ..................................................................................................................... 11
3.1.7 Open Upper Slide Valve V12 .............................................................................................................. 11
3.1.8 Close Upper Slide Valve V12 .............................................................................................................. 11
3.1.9 Emptying bin TVFD Advanced ........................................................................................................... 11
3.1.10 Close Lower Slide Valve V11 .............................................................................................................. 12
3.1.11 Flushing duct ........................................................................................................................................ 12
3.1.12 Isolation Damper Closing Duct .......................................................................................................... 12
3.1.13 Emptying bin AEB flap valve .............................................................................................................. 12
3.1.14 Emptying bin TVFD simple ................................................................................................................. 12
3.1.15 Pressure Sensor Display ..................................................................................................................... 13
3.1.16 Emptying bin by rotary valve ............................................................................................................. 14
3.1.17 Temperature Sensor Display ............................................................................................................. 15
3.1.18 Vibration Sensor Display .................................................................................................................... 15
3.2 Warning messages ............................................................................................................................................. 16
3.2.1 Time For service ................................................................................................................................... 16
3.2.2 Warning! Main Filter Clogged ............................................................................................................. 16
3.2.3 Dustbin Full ........................................................................................................................................... 16
3.2.4 Bag Replacement Switch Activated ................................................................................................. 17
3.2.5 Warning Low Vacuum ......................................................................................................................... 17
3.2.6 AUX Temp Limit Exceeded 1 .............................................................................................................. 17
3.2.7 AUX Temp Limit Exceeded 2 .............................................................................................................. 18
3.2.8 Rotary valve fault ................................................................................................................................ 18
3.2.9 Rotary rotation detection .................................................................................................................. 18
3.3 Alarms .................................................................................................................................................................. 19
3.3.1 External Fire Alarm Explosion Detected .......................................................................................... 19
3.3.2 Frequency Conv Alarm ........................................................................................................................ 19
3.3.3 Emergency Stop Activated ................................................................................................................ 19
3.3.4 Low Pressure or Duct Isolation Released ........................................................................................ 20
3.3.5 Alarm! Hi Vacuum ................................................................................................................................ 20
3.3.6 Exhaust Air Temp High ....................................................................................................................... 20
3.3.7 Bag Replacement Switch Time Out .................................................................................................. 20
3.3.8 Alarm! Control Filter Clogged ............................................................................................................. 21
3.3.9 TVFD Alarm! Upper Slide Not Closed ................................................................................................ 21
3.3.10 TVFD Alarm! Upper Slide Not Open .................................................................................................. 21
3.3.11 TVFD Alarm! Lower Slide Not Closed ................................................................................................ 22
3.3.12 TVFD Alarm! Lower Slide Not Open .................................................................................................. 22
3.3.13 TVFD Alarm! Slides In Open Position ................................................................................................ 22
3.3.14 Alarm! Dustbin Full .............................................................................................................................. 23
3.3.15 Alarm! Main Filter Clogged ................................................................................................................. 23
3.3.16 AUX Hi Temp Limit Exceeded ............................................................................................................ 23
3.3.17 AUX Lo Temp Limit Exceeded ........................................................................................................... 24
3.3.18 Vibration Limit Exceeded ................................................................................................................... 24
3.3.19 Rotary valve fault ................................................................................................................................ 25
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