Nautilus Hyosung MX7700QT Service Manual Download Page 4 | Manualshive

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Nautilus Hyosung MX7700QT Service Manual Download Page 4

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© 2011

Nautilus Hyosung, Inc.

All Rights Reserved.

Contents

OVERVIEW ......................................................................................................... 1

USED IN THIS MANUAL

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DEVICE CHANNEL DESCRIPTION ................................................................. 18

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FOR FIELD TECHNICIAN ............................................................... 20

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ALG 교체 방법

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TROUBLESHOOTING ...................................................................................... 38

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MECHANICAL ADJUSTMENT ......................................................................... 42

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PREVENTIVE MAINTENANCE......................................................................... 43

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Summary of Contents for MX7700QT

Page 1: ...CCIM Service Manual MX7700QT System 2012 Nautilus Hyosung Inc All Rights Reserved ...

Page 2: ......

Page 3: ...o AP Ver Date Description of Change Chapter Issue Drafter 1 Issue A append B Supplementation C Change order of Customer F Change order internal 2011 Nautilus Hyosung All Rights Reserved The content of this specification is protected by copyright laws 2011 8 10 Initial Release 2012 3 20 2nd Release ...

Page 4: ...OARD SPECIFICATIONS 19 교체 절차 FOR FIELD TECHNICIAN 20 MODULE 교체 방법 21 BUNDLE 교체 방법 22 SCM 교체 방법 23 BC 교체 방법 24 ALG 교체 방법 25 RECOG 교체 방법 26 REJECT 교체 방법 27 ESCROW 교체 방법 29 RT A6 CASSETTE 교체 방법 30 CASH CHECK CASSETTE 교체 방법 31 MAIN PCBA USB HUB PCBA 교체 방법 32 PRT INK CARTRIDGE MODULE 교체 방법 34 FELT MODULE AND CLEANING FELT 교체 방법 35 CCIM UNIT 교체 방법 37 TROUBLESHOOTING 38 TROUBLESHOOTING TOOLS 38 TROUBLE V...

Page 5: ... 2011 Nautilus Hyosung Inc All Rights Reserved 3 STANDARD OF MAINTENANCE SIDE 43 CLEANING METHOD 44 REQUIRED TOOLS 45 ...

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Page 7: ...nsumer s request is processed by the network and the software and can be divided into 12 modules as follows BM3 Module includes ESCROW Module and RT CASSETTE Module BOTTOM Module includes CASH CASSETTE Module and CHECK CASSETTE Module SCM BC BUNDLE ESCROW RT A6 CASSETTE CHECK CASSETTE PRT REJECT FELT ALG CASH CASSETTE RECOG BOTTOM BM3 BM2 BM1 ...

Page 8: ... Body Module3 6 BOTTOM Body Module4 7 ALG Alignment Module 8 SCM Separator Control Module 9 RECOG Recognition Module 10 BUNDLE Bulk Note Separation Module 11 REJECT Reject Module 12 ESCROW Escrow Module 13 RT A6 Retract A6 Cassette 14 CASSETTE Cash Check Cassette 15 3WAY1 Control Assembly of Gate1 16 3WAY2 Control Assembly of Gate2 17 PRT Endorsement Module Ink Cartridge 18 FELT Ink Head Cleaner C...

Page 9: ...odule 3 APPEARANCE AND DIMENSION CCIM Appearance and Dimension The following figure shows the appearance and dimensions of the CCIM Its dimension is 213mm width 856 mm depth and 750mm height CCIM Appearance and Dimension ...

Page 10: ... Cash and Check Cassette Its dimension is 162mm width 309mm depth and 310mm height Retract A6 Cassette Appearance and Dimension The following figure shows the appearance and dimensions of the Retract A6 Cassette Its dimension is 169mm width 274mm depth and 62mm height Retract A6 Cassette Appearance and Dimension Cash and Check Cassette Appearance and Dimension ...

Page 11: ... Thickness 0 0762 0 203 mm Maximum Number of Deposit Deposit Up to 50 Notes Mixing Storage Capacity Deposit Cassette Cash 1ea 227 mm Max 2 000 with New Notes Check 1ea 227 mm Max 2 000 with New Notes RT A6 Cassette Retract 1ea 20 mm Max 50 with New Notes A6 7 mm Max 10 with New Notes Item Specification Remarks Processor S3C2440A ARM9 32bit RISC 400MHZ Upper Level of Interface USB1 1 Full Speed USB...

Page 12: ...except Cash Check weight RT A6 Cassette Dimensions Width 274 2 mm Length 169 2 mm Height 62 2 mm Weight 1 Kg except Cash Check weight Environmental Condition Item Specification Remarks Installation Condition Interior or Outdoor Installation of Bank for ATM There should be no direct sunlight for the outdoor installation of bank Temperature Operating 5 50 Non operating 10 50 Storage 20 50 Transporta...

Page 13: ...earance test after transport mode vibration Frequency 5 100 Hz Acceleration Displacement Random Wave Overall RMS 0 69G Vibration Direction Up and down Test Time 20minute Electrostatic Noise 4Kv Contact Maintenance Requirement Item Specification Remarks Maintenance Condition Maintenance Unit Refer to Maintenance Manual Regular Maintenance Period 2times year MTTR 30minutes ...

Page 14: ... RECOG Pulse Motor 9 FDM02 BM1 Drive Transport Roller of PRT RT A6 REJECT Module Pulse Motor 10 FDM03 BM3 Drive Transport of SCM BC ESCROW Module Pulse Motor 11 FDM04 SCM Drive Separation of abnormal Note Clutch 12 FDM06 BM1 Drive 3Way1 Gate in Transport of REJECT ESCROW CASH Cassette Gate Stepping Motor 13 FDM07 BM1 Drive 3Way2 Gate in Transport of RETRACT REJECT CHECK Cassette Gate Stepping Moto...

Page 15: ...DM09 BM3 Drive to select Gate in a RT A6 Cassette Push Pull Solenoid 4 AAM01 ALG Drive Align Gate Swing Solenoid Electromagnetic component List BC BUNDLE ESCROW RT A6 CASSETTE CHECK CASSETTE PRT REJECT FELT ALG CASH CASSETTE RECOG BDM06 BDM01 BDM02 BDM05 BDM04 BDM03 BDM07 FDM04 RJM01 RJM02 AAM01 RCM01 FDM05 FDM06 FDM07 PRM01 FDM03 ESM01 FDM08 FDM07 FDM07 NCM01 NCM02 CCM01 CCM02 FDM09 SCM CCIM Elec...

Page 16: ...ow speed Integral Sensor 7 BDS07 5V 0V L BUNDLE Detect the area of connecting Reject Module Detachable Sensor 8 BDS08 5V 0V L BUNDLE Detect the Notes being remained on separation area A Integral Sensor 9 BDS09 5V 0V L BUNDLE Detect the Notes being remained on separation area B Integral Sensor 10 BDS10 5V 0V L BUNDLE To be determined Integral Sensor 11 BDS11 5V 0V L BUNDLE Detect the shutter being ...

Page 17: ...ral Sensor 50 RJS01 5V 0V L REJECT Detect the Notes being remained on Transport Path A in Reject Module Detachable Sensor 51 RJS02 5V 0V L REJECT Detect the Notes being remained on Transport Path B in Reject Module Detachable Sensor 52 RJS03 5V 0V L REJECT Detect the Notes being remained on Transport Path C in Reject Module Detachable Sensor 53 RJS04 5V 0V L REJECT Detect the Notes being remained ...

Page 18: ...ng full Detachable Sensor 69 RTS03 5V 0V L BM3 RT A6 Detect RT Area being empty Detachable Sensor 70 FDS01 5V 0V L SCM Detect the separation and discharge of Notes Integral Sensor 71 FDS02 5V 0V L SCM Detect the multiple and abnormal Notes Integral Sensor 72 FDS03 5V 0V L SCM Detect the abnormal Notes Integral Sensor 73 FDS04 5V 0V L SCM Detect the abnormal Notes Integral Sensor 74 FDS05 5V 0V L S...

Page 19: ... A6 Integral Sensor 95 FDS29 5V 0V L BM1 Detect the position of BM3 Integral Sensor 96 NCS01 5V 0V L BOTTOM Detect the position of Cash Cassette and Door Open Integral Sensor 97 NCS02 5V 0V L BOTTOM Detect the Cash Cassette being Empty Detachable Sensor 98 NCS03 5V 0V L BOTTOM Detect the Cash Cassette being Near or Full Detachable Sensor 99 NCS04 5V 0V L BOTTOM Detect the Cash Cassette being Full ...

Page 20: ...achable Sensor 112 CCS07 5V 0V L BOTTOM Detect the number of Notes entering to Check Cassette 1 Detachable Sensor 113 CCS08 5V 0V L BOTTOM Detect the position of belt in Check Cassette Detachable Sensor 114 CCS09 5V 0V L BOTTOM Detect the position of Push Plate in Check Cassette Detachable Sensor 115 CCS10 5V 0V L BOTTOM Detect the number of Notes entering to Check Cassette 2 Detachable Sensor 116...

Page 21: ...S2 UV AAS06 AAS02 AAS03 AAS08 AAS05 RCS01 RCS02 RJS08 RJS10 RJS01 RJS02 RJS03 RJS04 RJS05 RJS09 RJS07 RJS06 ESS06 ESS04 ESS03 ESS07 ESS05 ESS02 ESS01 FDS13 FDS12 FDS11 FDS10 FDS09 FDS07 23 FDS20 FDS21 FDS18 NCS07 FDS16 FDS19 FDS29 FDS28 FDS17 RTS03 RTS01 NCS08 NCS02 NCS09 NCS06 NCS03 NCS04 NCS01 FDS22 FRONT FDS22 REAR CCS07 CCS08 CCS02 CCS09 CCS06 CCS03 CCS04 CCS01 PRS03 PRS02 PRS01 PRT CHECK CASS...

Page 22: ...ansport Section LED 7 LED07 OFF Sign of condition in B2 Upper Lower Transport Section LED 8 LED08 OFF Sign of condition in B3 Transport Section LED 9 LED09 OFF Sign of condition in B4 Transport Section LED 10 LED10 OFF Sign of condition in Cash Cassette LED 11 LED11 OFF Sign of condition in Check Cassette LED 12 LED12 OFF Sign of condition in Bundle Module LED 13 LED13 OFF Sign of condition in Rej...

Page 23: ...odule 17 LED SWITCH Diagram SCM BC BUNDLE ESCROW CHECK CASSETTE PRT REJECT FEL T ALG CASH CASSETTE RECOG S W2 S W5 S W1 S W4 S W3 LED11 LED10 LED6 LED7 LED8 LED16 LED15 LED14 LED12 LED13 LED4 BEEP LED1 LED2 LED5 LED3 LED9 ...

Page 24: ...ion with the external USB controller that supports up to 480MBps USB2 0 High Speed POWER INTERFACE SPECIFICATIONS Power supply for the Control Board is 24V single output while the voltage of Sensor and OP Amp is 12V and that of CPU is 3 3V The power supply for TTL type components is 5V Power status can be visually inspected by checking the Power LED in the Controller Board However more accurate in...

Page 25: ...Cash and Check In Module 19 CONTROLLER BOARD SPECIFICATIONS ...

Page 26: ...that this is just recommendation and can be adjusted depending on field condition or capability of the technician Category Detail List Reference Description Main Body CCIM See 3 1 13 Refer to System Manual Sub Assembly Module BUNDLE See 3 1 1 Replacement by Module SCM See 3 1 2 BC See 3 1 3 ALG See 3 1 4 RECOG See 3 1 5 REJECT See 3 1 6 ESCORW See 3 1 7 RT A6 Cassette See 3 1 8 CASH CHECK Cassette...

Page 27: ...ty equipment because there are concerns about injury during falling or moving the heavy goods after disassembly NOTICE Be careful for the followings when disassembling the CCIM module 1 Be sure to work after arranging the separated parts because there are concerns about the parts loss required for the re assembly 2 Re assemble each module using the reverse order of disassembly 3 Only trained A S p...

Page 28: ...a Driver and Take off the COVER_TOP_BUNDLE 3 Disassemble the cable connected to PCBA 4 Remove 3 screws with a Driver and separate the BUNDLE Module 5 조립은 분해의 역순으로 진행함 2 3 5 BUNDLE Module 교체 방법 COVER_TOP_BUNDLE P N 4060001173 BUNDLE Module P N 7430001101 Screw M3x6 3EA P N 44651302 4 Screw M4x8 3EA P N 4650000155 1 SCM Upper Assy P N 7430001039 ...

Page 29: ...s with a Driver and take off COVER_SIDE_TOP 5 Disassemble the cable connected to SCM Module 6 Remove 4 screws with a Driver and separate Belt SCM Module as shown Fig 7 조립은 분해의 역순으로 진행함 1 2 5 Screw M4x8 4EA P N 4650000155 COVER_SIDE_TOP P N 4060001125 Screw M3x6 2EA P N 44651302 COVER_TOP P N 4060001052 Screw M4x8 4EA N 44651406 SCM Module P N 7430000904 Detail A Open BC Unit SCM Module 교체 방법 A Scr...

Page 30: ...CKET_CABLE_USB 2 Disassemble the cable connected to BC Module 3 Remove 3 screws with a Driver 4 Separate the BC Module as shown 5 조립은 분해의 역순으로 진행함 BC Module P N 7430000905 Screw M4x8 3EA P N 4650000155 Screw M3x8 1EA P N 44651406 1 Open Upper Unit 2 4 5 BC Module 교체 방법 Open Upper Unit of BC Module BRACKET_CABLE_COVE R P N 4010011861 3 ...

Page 31: ...ig 3 Remove 1 screw with a Driver and take off Green KNOB_2 4 Remove 3 green screws Both Side with a Driver as shown in Fig 5 Open RECOG Module and separate ALG Module 6 조립은 분해의 역순으로 진행함 BM2 Lock Lever Before open View A ALG Module 교체 방법 BM2 PL Lock Lever After open View B Green KNOB_2 P N 4380000026 Screw M4x8 3EA Green P N 4650000155 Screw M4x8 1EA P N 4650000099 2 3 4 1 6 A B Push ALG Module P ...

Page 32: ...Driver 3 Remove 2 screws with a Driver 4 Disassemble the cable connector 6 Open BM2 Transport Module and separate RECOG Module 7 조립은 분해의 역순으로 진행함 Screw M3x8 1EA P N 44654302 COVER_SIDE_DUMMY P N 4465100 BM2 Transport Module OPEN RECOG Module P N 7430000907 5 1 RECOG Module 교체 방법 2 6 Screw M4x8 1EA P N 4650000155 3 Screw M4x8 2EA P N 4650000155 4 ...

Page 33: ...take off ASSY_GEAR_PULLEY as shown in Detail view B 4 Remove 2 screws with a Driver and take off ASSY_BRKT_TENSION_1 as shown in Detail view C 5 Loose 1 screw with a Driver properly on ASSY_BRKT_TENSION_2 as shown in Detail view D 6 Disassemble the cable connected to REJECT Module 7 Remove 2 screws with a Driver 8 Separate REJECT Module as shown in Fig 9 조립은 분해의 역순으로 진행함 3 4 REJECT Module P N 7305...

Page 34: ...Y_BRKT_TENSION_1 ASSY_BRKT_TENSION_2 Fig e Detail D 2 Screws Position REJECT Module 5 6 Detail View A 7 Detail View B Screw M3x8 2EA P N 44651403 Detail View C Screw M3x8 4EA P N 44651403 Adjustment Screw ASSY_BRKT_TENSION_1 P N 7430001243 ASSY_GEAR_PULLEY P N 7430001241 ...

Page 35: ...e careful not to injure the tape of escrow 1 Remove 2 screws with a Driver 2 Separate ESCROW Module using the hand grip as shown in Fig 3 조립은 분해의 역순으로 함 1 2 Disassemble ESCROW Module Screw M4x8 2EA P N 4650000155 ESCROW Module P N 7430001168 Hand Grip ...

Page 36: ...ed RT A6 Cassette 교체 방법 1 Insert the key in RT A6 Key Lock and turn right 2 Take out the RT A6 Cassette from the BM3 Module carefully not to drop down it 3 조립은 분해의 역순으로 함 1 RT A6 Module 교체 방법 Key Lock RT A6 Cassette RT A6 Cassette P N 7430000910 2 ...

Page 37: ...e key in the Key Lock of CASH CHECK and turn right as shown in Fig 2 Take out CASH CHECK Cassette as show in Fig 3 조립은 분해의 역순으로 함 1 3 CASH CHECK Module 교체 방법 Key Lock CHECK Cassette Key Lock CASH Cassette CASH Cassette P N 7430000909 CHECK Cassette P N 7430000909 2 4 ...

Page 38: ...static electricity so be careful for the static electricity not to be occurred 1 Remove 3 screws with a Driver and take off FRAME_BOTTOM_COVER tilting it 2 Disassemble the cable connected to PCBA And arrange it properly for re assembling easily 3 Remove 8 screws for MAIN_PCBA or 4 screws for USB_HUB_PCBA with a Driver 4 Separate the MAIN_PCBA and SHEET or USB_HUB_PCBA and SHEET as shown in Fig 5 조...

Page 39: ... N 44671403 FRAME_BOTTOM_COVE R P N 4010010964 MAIN_PCBA P N 7760000124 P N 4465100 SHEET_MAIN_ PCBA P N 5765000016 P N 4465100 3 2 4 5 MAIN_PCBA USB HUB 교체 방법 Screw M3x8 4EA P N 44671403 USB_HUB_PCBA P N 7490000019 P N 4465100 4 SHEET_USB_HU B P N 42400000180 P N 4465100 5 3 ...

Page 40: ...cted to MAIN_PCBA 5 Remove 1 screw with a Driver and take off PRT Module as shown in Fig 6 Change the PRT Module and reassemble it in reverse order When reassemble it it is cab be reassembled easily to connect the flat cable to MAIN PCBA using special tool Ex Taped Sheet 0 5t etc 7 조립은 분해의 역순으로 함 PRT Module P N 7430001057 9 Screw M3x8 1EA P N 44671403 3 KNOB_4 P N 4380000026 2 Screw M3x8 1EA P N 4...

Page 41: ...il description 3 After 3 seconds Felt Module is conditioned in Change Mode automatically 4 Turn off the system power 5 Release 2 Captive screws with a hand completely and take out Ink Head Cleaner Felt Module Detail descriptions refer to Detail description 6 Change the FELT Module and reassemble it in reverse order 7 조립은 분해의 역순으로 함 4 2 FELT Module P N 7430001051 1 Captive Screw 2EA P N 4694000002 ...

Page 42: ...he FELT Module and reassemble it in reverse process Change Cleaning Felt 1 Separate Felt Module and rotate the felt adaptor in hand as shown Fig Changing Cleaning Felt 2 Remove the old one by using the pin set 3 Change the new one by removing the tape 4 Change Cleaning Felt and reassemble it in the reverse process FELT Module 교체 방법 Remove Felt Step 3 Step 1 Open BM3 Lock Lever Step 2 Captive Screw...

Page 43: ...r as shown in Fig 3 Remove 3 screws with a Driver and take off FRAME_BOTTOM_COVER as show in Fig 4 Remove 2 screws with a Driver as show in Fig 5 Disassemble the cable chain connected to the system 6 Disassemble the CCIM 7 조립은 분해의 역순으로 함 Screw Point of CCIM Front Screw Point of CCIM Rear Felt Adaptor Changing Cleaning Felt New Felt Tape Side ...

Page 44: ...transaction flow information at the time when the trouble occurred which can be very useful for resolving the problem 2 FPGA LED on the Controller Board If the LED Silk Name LED1 on the bottom right of the Controller Board is blinking it is normal 3 Power LED on the Controller Board If the LED Silk Name LED4 on the bottom right of the Controller Board is ON it is normal 4 The Number in the segment...

Page 45: ...ian Mode to initialize the system or conduct a functional test to see if the same problem occurs 4 Using the error code information in the manual identify the items with potential problems and determine whether the repair can be supported in the Field 5 If the problem falls into the category of field repair items take immediate actions following the procedures described in previous Chapter If not ...

Page 46: ...mination process 4 Detail information Refer to Operation Manual WARNING If the belt is detached from the Roller the lifespan of the belt can be dramatically reduced which can result in the breakage of the band Therefore it is extremely important to check if the belt is positioned at the right place after eliminating the jammed bills Motor and Solenoid Problem 1 Connect the TM Test Program and chec...

Page 47: ...ries depending on the purpose and function with different scope and judgment criteria that show high and low status As shown in the following table there are criteria that determine high and low status of each sensor which means that field technicians can know whether a sensor works properly or not if they have meters To check the operation of the sensor marked with an auto dimming use the TM not ...

Page 48: ...justment BELT TENSION ADJUSTMENT For the CCIM change the Belt Tension by the simple procedure To change the Belt Tension use the following method Adjust the Tension by loosening the screw marked in the below picture with the driver 조정 부위 방법 기준에 대하여는 계속 update 예정임 ...

Page 49: ...million of separation number The faster of the two Inspection Standards Item Standard Remark Inspection Time 0 5H Number of Inspection Twice a year Standard of Maintenance Side 1 Based on the right side from the customer transaction part 2 The followings are principle Mounting or removal of unit Maintenance is possible in the front top and right side 3 The bill cassette should be removable in oper...

Page 50: ...on of the component For the execution of the cleaning process described below thorough management and implementation is required followed by the assessment of the results later on NO LOCATION INT REMARK 1 Sub Module Sensor Rollers M3 Remove debris and dusts using soft brush air blower and air can 2 Prism M3 3 Sensors M6 M3 Once every 3 months M6 Once every 6 months NOTE Be sure to check whether ea...

Page 51: ...Cash and Check In Module 45 Required tools NO Tool Name Picture 1 Driver 2 Driver 3 Long Nose ...

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