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4. Problems affecting exhausting emissions

a. Difficult starting or difficult stopping.
b. Unstable idling.
c. Give off black smoke or too much fuel consumption.
d.Poor ignition sparks or sparks returned.

Once you find any of the above problems, contact your dealer for help. 

Maintenance

Each time

First month 

or 20hrs

Each seasons 

or 50hrs

Every 6 months 

or 100 hrs

Each year 

or 300 hrs

Engine Oil 

Oil Level Check

Replace

Reduction gear oil

Oil level check 

Replace

Air cleaner

Check

Clean

✓1

✓1✳

Replace

✓✳✳

Deposit Cup

Clean 

Spark plug 

Clean, adjust

Replace

Spark eliminator

Clean 

Idling 

Check-adjust 

2

Valve clearance

Check-adjust

2

Fuel tank & fuel filter

Clean

2

Fuel supply line 

Check 

Every two years (do a replacement if necessary)

Maintenance Schedule

Item 

Frequency 

Caution:
Use only parts from the company or equivalents in quality; otherwise engine damage may result. 
Note: 

: only for inside-ventilating double-core carburetors.

✳✳

: only for paper core air cleaners. Every two years or 600 hours later for dust collecting air cleaners.

1: More often than that in the schedule if in dusty circumstances.
2: Should be done by your dealer unless you are specially trained and well equipped with tools. 

WARNING: 

Stall the engine before service. If service is required with the engine running, be sure to keep good ventilation in the area. The exhaust emissions from the 
engine contain toxic carbon monoxide, inbreathing of it may result in injury and even death. 

Replacement of engine oil

(Engine oil)

Dipstick

Drain plug

Oil level

Oil filler cap

(Engine oil in the reduction gear box) 

Drain
 plug

Summary of Contents for SM9800

Page 1: ...en el WWW NAKAYAMATOOLS COM ART NO SM9800 043034 USER S MANUAL...

Page 2: ...ustrial applications Our warranty will be voided if the machine is used in commercial trade or industrial busi nesses or for equivalent purposes To ensure the safety and reliability of the product and...

Page 3: ...and safety nuts as per picture 1 Make sure to tighten thoroughly all four safety nuts before operation 2 Connecting the wheels Attach the wheels to the drive shafts making sure that the side with the...

Page 4: ...e locking bolt Make sure to check that the locking bolt is placed properly in a secured manner before operation 4 Connecting the fender board plates Attach the fender board plates as per picture 11 Al...

Page 5: ...tect your hands from the tines when clearing the tines or when inspecting or replacing the tines Operator s Responsibility Keep the machine in good operating condition Operating a machine in poor or q...

Page 6: ...Never store the equipment with petrol in the tank inside a building where fumes can reach an poor flame or spark 3 Allow the engine to cool before storing in any enclosure 4 To reduce the fire hazard...

Page 7: ...rting must be inspected whether there are fuel and engine oil respectively in the engine fuel tank and engine oil tank 1 Fuel Filling Fill specified 95 gasoline into the fuel tank 2 Lubricant Filling...

Page 8: ...ion the engine can stop or change into idle speed on the contrary when the handle is at maximum position the engine throttle is with largest opening 3 Adjusting the height of operation handlebar Befor...

Page 9: ...andle Kick starter Drain plug Muffler Air cleaner Throttle lever Engine switch Electric start type Kick starter Starting rope handle Fuel cock Choke lever Spark plug Fuel filler cap Fuel tank Starting...

Page 10: ...away with water Make sure not to connect the battery leads in reverse order or short circuit or breaker s cutting may result Before use add some clean oil into oil tank Air cleaner oil bath type WARNI...

Page 11: ...that of engine oil Oil capacity 0 6 liters Check the oil lever in the following order 1 Remove the dipstick and clean it 2 Reinsert the dipstick without screwing it in and then check oil level 3 If t...

Page 12: ...intact otherwise clean or replace 2 Check whether there is any dust or dirt inside the dust collecting hood if any clear away IV Oil bath type 1 Dismantle the air cleaner housing and check its core m...

Page 13: ...filler cap and check fuel level 2 If the fuel level is too low refuel the tank Remember adding fuel not over the fuel filler shoulder WARNING Gasoline is extremely flammable and explosive under certai...

Page 14: ...TART and remain there until the engine starts Once the engine starts reset the engine switch to ON CAUTION Use the engine switch not more than 5 minutes each time to avoid damage of the engine Try onc...

Page 15: ...gency push the engine switch to OFF to stall the engine to stop it in normal do as follows 1 Push right the throttle lever to the bottom 2 Push the engine switch to OFF 3 Set the fuel cock to OFF CAUT...

Page 16: ...ry two years do a replacement if necessary Maintenance Schedule Item Frequency Caution Use only parts from the company or equivalents in quality otherwise engine damage may result Note only for inside...

Page 17: ...more than 30 psi Never clean with a brush as brushing may orce the dust into the core fiber If the core is extremely filthy replace it with a new one Dust collecting type 1 Unscrew the wing nut disma...

Page 18: ...aner WASHING OF DEPOSIT CUP Set the fuel cock at OFF disconnect the deposit cup and O ring Wash in non flammable or high flash point cleansing solvents and then try thern up at last reinstall it Set t...

Page 19: ...y become very hot to damage the engine Only use recommended spark plug or the equivalent Incorrect heat range of the spark plug may damage the en gine CARBURETOR IDLING ADJUSTMENT 1 Start and preheat...

Page 20: ...Not normal spark plug spark 3 Fuel system functionality 4 Fuel supply not smooth or no smooth fuel Fuel is too filthy or deteriorated There is water in fuel Too much fuel in engine Wrong fuel brand Re...

Page 21: ...line Engine cannot start because of spark lacking There is water in float chamber Improper spark plug electrodes clearance Clean Adjust 4 Engine stops suddenly when running Problem Cause Remedy Stops...

Page 22: ...eplace Metallic type noise Too much carbon deposit in combustin chamber Too small electrode clearance of spark plug Engine is flooded with fuel Improper fuel brand Engine is excessively hot Clear away...

Page 23: ...EL WWW NAKAYAMATOOLS COM 23 1 B 1 2 C 5 X2 X2 2 5 3 4 C X4 B 1...

Page 24: ...EL WWW NAKAYAMATOOLS COM 24 3 7 10 D 4 11 11 6 7 8 9 10 D 11...

Page 25: ...EL WWW NAKAYAMATOOLS COM 25 1 2 3 4 1 2 3...

Page 26: ...EL WWW NAKAYAMATOOLS COM 26 6 H 1 2 J 3 K 4...

Page 27: ...EL WWW NAKAYAMATOOLS COM 27 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 A 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 196cc 13Nm 6 5HP 4000rpm 1 88 3 88km h 1 6km h 3 6Lt 95...

Page 28: ...EL WWW NAKAYAMATOOLS COM 28 0 6Lt 100cm 1 8cm 1 2 3 4 5 6 7 8 9 20 1 95 2 1 A B C D 2 3 4 5 A B B C A...

Page 29: ...29 EL K T T B M K M E...

Page 30: ...30 EL 12V 18 Ah 15 1 2 3 4 5 6 7 8...

Page 31: ...31 EL Inspection before operation 0 6 1 2 3 4 SAE 20W 50 1 2 3 o 4 5...

Page 32: ...32 EL I II III 1 2 IV 1 2 K...

Page 33: ...33 EL K 95 3 6 lt 1 2 E 1 ON 2 CLOSE OFF CLOSE ON...

Page 34: ...34 EL 3 M 4 X ON T H START ON 5 10 1 OPEN 2 ON OPEN ON...

Page 35: ...35 EL ON 1000 3 5 305 1000 STOP OFF 1 2 OFF 3 OFF Exhaust control system 1 2 3 OFF...

Page 36: ...36 EL 4 1 20 50 6 100 300 1 1 2 2 2 600 1 2...

Page 37: ...37 EL 1 2 3 30 psi 1 30 psi 2 1 2 3 B 4 E...

Page 38: ...38 EL T 1 2 3 4 5 6 OFF ring ON BPR6ES NGK NHSp LD F6RTC O ring...

Page 39: ...39 EL 1 A 2 3 4 5 0 7 0 8 mm 6 1 2 1 8 1 4 1 2 1700 150rpm B 0 7 0 8 mm...

Page 40: ...40 EL X 1 2 2 1 1 2 1 2 1 2 3 4 K E 1 M 2 3 4 1 2 3 4 1 2 3 4 1 2 3 I 1 A 1 2...

Page 41: ...41 EL 2 X H 3 O K E 4 5 80 110 o C 60 C...

Page 42: ...42 EL 6...

Page 43: ......

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