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5 .3 Standard Diversion Battery Charging Programs

The SunStar provides 8 standard diversion charging algorithms (programs) that are selected 
with the DIP Switches. 
The table below summarizes the major parameters of the standard diversion battery charging 
algorithms. Note that all the voltages are for 12V systems (24V = 2X, 48V = 4X).

A. PWM BULK Voltage 

- This is the PWM Absorption stage with constant voltage char-

ging. The PWM absorption voltage is the maximum battery voltage that will be held 
constant.

B. Float Voltage 

- When the battery is fully charged, the charging voltage will be reduced to 

13.4 volts for all diversion settings. 

C.  Equalization  Voltage

  -  During  an  equalization  cycle,  the  charging  voltage  will  be  held 

constant at this voltage. Equalizations are manual, and can be selected for automatic.

D.  Equalization Time

-  Charging  at  the  selected  equalization  voltage  will  continue  for  this 

setting number of hours.

E. Equalization Interval

 - Equalizations are typically done once a month cycles can be set 

in the Equalization Interval in units of days so the equalization will begin according to the 
setting value. Each new cycle will be reset as the equalization starts.

All values are 25ºC (77ºF) .

A

B

C

E

DIP

Equalize

Switches

Battery Type

Bulk 

Float

Equalize 

Time

(4-5-6)

Voltage

Voltage

Voltage

(hours)

off-off-off

1 – Sealed

14.0

13.4

None

-

off-off-on

2 – Sealed

14.1

13.4

14.2

1

off-on-off

3 - Sealed

14.3

13.4

14.4

2

off-on-on

4 - Flooded

14.4

13.4

15.1

3

on-off-off

5 - Flooded

14.6

13.4

15.3

3

on-off-on

6 - Flooded

14.8

13.4

15.3

3

on-on-off

7 - L-16

15.0

13.4

15.3

3

on-on-on

8-NiCad

16.0

14.5

None

-

Table 5 .3 Standard Diversion Charging Programs

Summary of Contents for W4B-120C

Page 1: ...CONTROLLER MWPW4B 120C BATER ES DC 48V 24V 12V MWP W4B 120C Installation and Operation Manual CE Mark Safety Approved C Trick Mark Safety Approved...

Page 2: ......

Page 3: ...Indications 13 3 3 Equalization Mode Indication 14 Equalization LED Blinking Orange 14 3 4 Fault Mode Indication 15 3 5 LCD Meter Displays 15 4 Battery Charging 17 4 1 Battery Charging 17 4 2 Standar...

Page 4: ......

Page 5: ...uous self testing with fault notification LED indications and pushbutton functions 1 1 Versions and Ratings W4B 120C 120 WS 120C Rated for maximum 120 amps continuous current Rated for 12 24 48 Voltag...

Page 6: ...otected by conformal coated circuit boards stainless steel hardware anodized aluminum and a powder coated enclosure but it is not rated for corrosive environments or water entry The construction of th...

Page 7: ...led battery enclosure or with vented batteries 2 2 Installation Overview The installation is straightforward but it is important that each step is done correctly and safely A mistake can lead to dange...

Page 8: ...batteries when DIP switch number 4 6 is ON position in the W4B 120C Verify the nominal charging voltage is the same as the nominal battery voltage Do not install a W4B 120C in a sealed compartment wi...

Page 9: ...120C on a wall protected from direct sun high temperatures and water Do not install in a confined area where battery gasses can accumulate When mounting the W4B 120C make sure the air flow around the...

Page 10: ...e chan ging a DIP switch A fault will be indicated if a switch is changed while the wind charger is powered CAUTION 1 The W4B 120C is shipped with all the switches in the OFF position Each switch posi...

Page 11: ...e they are located in the lower part of the wiring compartment and will not interfere with the cover and the LCD meter assembly NOTE If the power conductors are bent upwards and touch the LCD meter as...

Page 12: ......

Page 13: ...orange LED is blinking A red LED solid or blinking indicates a fault condition 3 2 Charge Control or Diversion Control Mode Indications Charge Mode LED Solid Green The battery is being charged in the...

Page 14: ...dication Equalization LED Blinking Orange The wind charger is in the Equalization Mode It will automatically stop the equalization process after accumulating setting Equalize Time of operation at Equa...

Page 15: ...play panel can be detected a fault by the wind charger by showing alarm CPF00 3 5 LCD Meter Displays These displays include a two line 32 characters LCD and Four status LED indicator The LCD provides...

Page 16: ...CD Displays Flow 3 5 2 Fault Messages The LCD displays might have the following fault messages when W4B 120C stops ope rating Refer to their description and causes listed as below in order to remove t...

Page 17: ...Stages 1 Bulk Charging In this stage the battery will accept all the current provided by the wind system 2 PWM Absorption When the battery reaches the regulation voltage the PWM begins to hold the vol...

Page 18: ...ng The PWM voltage is the maximum battery voltage that will be held constant As the battery becomes more charged the charging current tapers down until the battery is fully charged C Float Voltage Whe...

Page 19: ...the excess energy but not too large to cause a controller overload condition 5 1 Diversion Charge Control The W4B 120C will use PWM charging regulation to divert excess current to an external load As...

Page 20: ...stant at this voltage Equalizations are manual and can be selected for automatic D Equalization Time Charging at the selected equalization voltage will continue for this setting number of hours E Equa...

Page 21: ...nt than the rating of the W4B 120C CAUTION The diversion load must be able to absorb the full power output of the source but the load must never exceed the current rating of the W4B 120C wind charger...

Page 22: ......

Page 23: ...d battery is too high Load is too large and is discharging the battery Not charging the battery DIP switch settings may be wrong check each switch position carefully Circuit breaker or disconnect is o...

Page 24: ...s mats between the plates Some newer AGM battery designs recom mend constant voltage charging to 2 45 volts cell 14 7V For cycling applications charging to 14 4V or 14 5V is often recommended AGM batt...

Page 25: ...tion cycles with significant gassing Without this gassing the heavier electrolyte will sink to the bottom of the cell and lead to stratification This is especially true with tall cells Hydrocaps can b...

Page 26: ...e systems The L 16 offers good deep cycle performance long life and low cost The L 16 battery has some special charging requirements in a renewable system A study found that nearly half of the L 16 ba...

Page 27: ......

Page 28: ...Pol gono de Raos P12 B3 39600 Santander Cantabria Spain Tel 34 942319192 Fax 34 942319193 E MAIL info sonkyoenergy com www sonkyoenergy com windspot_es windspotsonkyoenergy windspot 28...

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