Roll systems – Maintenance Manual
7
AP-74100, Rev. 2.0, 12/01/05
TABLE OF CONTENTS
1. SAFETY INSTRUCTIONS............................................................................................................................. 9
1.1.
I
NTRODUCTION
......................................................................................................................................... 9
1.2.
W
ARNINGS
,
C
AUTIONS AND
N
OTE
.............................................................................................................. 9
1.3.
I
MPORTANT SAFETY INSTRUCTIONS
............................................................................................................ 9
1.4.
W
ARNING LABELS
................................................................................................................................... 10
2. PRODUCT OVERVIEW................................................................................................................................11
2.1.
I
NTRODUCTION
....................................................................................................................................... 11
2.2.
P
ART NAMES AND FUNCTIONS
.................................................................................................................. 11
2.2.1. Unwinder / Winder 100 .................................................................................................................................. 11
2.2.2. Operation panel unwinder/winder 100 ........................................................................................................... 12
2.2.3 Winder 30 ....................................................................................................................................................... 13
2.2.4. Operation Panel Winder 30 ........................................................................................................................... 14
2.2.5. Unwinder 100................................................................................................................................................. 15
2.2.6. Operation Panel Unwinder 100...................................................................................................................... 16
3. PARTS REPLACEMENT ............................................................................................................................ 17
3.1.
I
NTRODUCTION
....................................................................................................................................... 17
3.2.
R
EMOVAL ON THE OPERATION PANEL
....................................................................................................... 18
3.2.1. Replace the operation panel cover. ............................................................................................................... 18
3.2.2. Replace the operation panel PCB box........................................................................................................... 19
3.2.3. Connecting the PCB board operation panel with the operation panel............................................................ 20
3.3.
R
EMOVAL OF THE
PCB
BOX OF THE UNWINDER
/
WINDER
100..................................................................... 21
3.3.1. How to replace the power supply board......................................................................................................... 21
3.3.2. How to replace the PCB board of the PCB box ............................................................................................. 23
3.3.3. How to replace the power supply connector .................................................................................................. 24
3.3.4. Connections in the PCB box .......................................................................................................................... 26
3.4
R
EMOVAL OF THE
PCB
BOX OF THE WINDER
30......................................................................................... 27
3.5.
R
EMOVAL ONTO THE TENSIONING SYSTEM
................................................................................................ 29
3.5.1 Replacing the sensor assy.............................................................................................................................. 29
3.5.2 Connecting the sensors .................................................................................................................................. 31
3.6.
R
EMOVALS ONTO THE ROLL UNIT
............................................................................................................. 32
3.6.1. Replacing the core cone of the roll unit.......................................................................................................... 32
3.6.2. Replacing the core cone of the motorized roll unit ......................................................................................... 33
3.6.3. Replacing the motor in the motorized roll unit................................................................................................ 34
3.6.4. Connecting the motor .................................................................................................................................... 35
3.7
R
EPLACEMENT OF THE SCROLLER ASSEMBLY
............................................................................................ 36
3.7.1. Replacing the scroller R assembly................................................................................................................. 36
3.7.2. Replacing the scroller L assembly ................................................................................................................. 37
4. ADJUSTMENTS .......................................................................................................................................... 39
4.1.
S
ENSOR
(
TENSION BAR
)
ADJUSTMENT UNWINDER
/
WINDER
100.................................................................. 39
(ONLY
APPLICALBE FOR SYSTEMS MANUFACTURED BEFORE YEAR
2005)......................................................... 39
4.1.1. Understanding the principles of the sensors. ................................................................................................. 39
4.1.2. Adjust the sensors of the front tensioning bar................................................................................................ 40
4.1.3. Adjust the sensors of the rear tensioning bar ................................................................................................ 42
4.1.4. Sensor disc and adjustment direction ............................................................................................................ 45
4.1.5. Angle mark front tensioning system............................................................................................................... 46
4.1.6. Stop Sensor Position ..................................................................................................................................... 46
4.1.7. Start Sensor Position ..................................................................................................................................... 47
4.2.
S
ENSOR
(
TENSION BAR
)
ADJUSTMENT UNWINDER
100
/
WINDER
30 ........................................................... 48
(ONLY
APPLICALBE FOR SYSTEMS MANUFACTURED BEFORE YEAR
2005)......................................................... 48
4.2.1. Understanding the principles of the sensors. ................................................................................................. 48
4.2.2. Adjust the sensors of the rear tensioning bar ................................................................................................ 49
4.2.3. Sensor disc and adjustment direction ............................................................................................................ 51
4.2.4. Stop Sensor Position ..................................................................................................................................... 51
4.2.5. Start Sensor Position ..................................................................................................................................... 52
4.3
C
ALIBRATION OF THE UNWINDER
100
AND WINDER
100.............................................................................. 53
4.3.1 Calibration of the rear tensioning system........................................................................................................ 53
4.3.2 Calibration of the front and rear roll unit.......................................................................................................... 56
Summary of Contents for Unwinder
Page 2: ...Roll systems Maintenance Manual 2 AP 74100 Rev 2 0 12 01 05 ...
Page 4: ...Roll systems Maintenance Manual 4 AP 74100 Rev 2 0 12 01 05 ...
Page 6: ...Roll systems Maintenance Manual 6 AP 74100 Rev 2 0 12 01 05 ...
Page 100: ...Roll Systems Maintenance Manual 100 AP 74100 Rev 2 0 11 01 05 Scroller support R ...
Page 101: ...Roll Systems Maintenance Manual 101 AP 74100 Rev 2 0 11 01 05 ...
