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MUTOH Falcon Outdoor Jr. Operation Instructions Manual Download Page 24

 

Falcon Outdoor Jr. – Operation Instructions

 

 

 

 

 

 

 Page 

24

 

PN: MAI-75039 

Rev. 1.A – 07/26/05

 

 

3.4. PARTS LIST 

 

3.4.1. Contents of the stand box: 

 

Stand leg (left) 
(1 pc) 

 

Stand leg (right) 
(1 pc) 

 

Cross bar (2 pcs) 

 

Plastic cover  
(2 pcs) 

 

Hexagon wrench 
(1 large & 1 small) 

 

Hexagon bolt (long) (4 
pcs) 

 

Hexagon bolt (short) (2 
pcs)  
+ premounted washers 

 

Paper basket 
assembly 
(1 set) 
 

 

 

 

3.4.2. Contents of the printer box: 

 
Printer unit (1 pc) 

3” Scroller (flange on 
both sides) (1 set) 

 

Accessories box  

 

Slipring (1 pc) 

 

 

Summary of Contents for Falcon Outdoor Jr.

Page 1: ...Mutoh America Inc Falcon Outdoor Jr Operation Instructions MUTOH AMERICA INC PN MAI 75039 Rev 1 A 07 26 05...

Page 2: ...Falcon Outdoor Jr Operation Instructions Page 2 PN MAI 75039 Rev 1 A 07 26 05...

Page 3: ...ument or the contents herein under no circumstances shall be used in the manufacture or reproduction of the article shown and the delivery of this document shall not constitute any right or license to...

Page 4: ...Falcon Outdoor Jr Operation Instructions Page 4 PN MAI 75039 Rev 1 A 07 26 05...

Page 5: ...er tyvek backlit frontprint film Offering a media width of 954 mm 37 55 and a maximum print width of 934 mm 36 77 Falcon Outdoor Jr incorporates Mutoh s proven Eco Solvent Plus ink concept to produce...

Page 6: ...Falcon Outdoor Jr Operation Instructions Page 6 PN MAI 75039 Rev 1 A 07 26 05...

Page 7: ...31 4 1 CONNECTING THE POWER CABLE 31 4 2 CONNECTING THE INTERFACE CABLE 32 4 2 1 Tips to use high speed ECP parallel communication 32 INSTALLATION OF SEH NETWORK INTERFACE BOX DIAGNOSTIC ASSISTANCE U...

Page 8: ...Falcon Outdoor Jr Operation Instructions Page 8 PN MAI 75039 Rev 1 A 07 26 05...

Page 9: ...Falcon Outdoor Jr Operation Instructions Page 9 PN MAI 75039 Rev 1 A 07 26 05...

Page 10: ...ion work After completing 1 9 above launch InterCon NetTools from the desktop icon or find InterConTools in your Programs folder Double click on the IP address most likely all zeros Loading properties...

Page 11: ...e amount for solvent printing Remember 1 Check nozzles first Clean as required 2 Dial out the light and first Create a light band if necessary 3 For the bark band that remains after dialing out the li...

Page 12: ...you can select which digit you want to change The value can be changed in 0 01 increments Press ENTER to confirm the new value Step Adjustment Change Step 7 If no other items are to be changed press...

Page 13: ...erms Details Important Must be followed carefully to avoid death or serious bodily injury Caution Must be observed to avoid bodily injury moderately or lightly or damage to your equipment Notes Contai...

Page 14: ...ccur Follow the instructions below when handling the power cable o Do not modify the cable o Do not put heavy objects on the cable o Do not bend twist or pull the cable o Do not wire the cable near eq...

Page 15: ...e people unpack and assemble the printer When lifting the printer out of the packing box be sure to remove the vinyl cover first then grab the holding grips on the sides of the printer Lifting the pri...

Page 16: ...ean or replace the label When cleaning labels use a cloth with water or neutral detergent Do not use a solvent or gasoline If a warning label is damaged lost or cannot be recognized replace the label...

Page 17: ...Falcon Outdoor Jr Operation Instructions Page 17 PN MAI 75039 Rev 1 A 07 26 05 2 PRODUCT OVERVIEW 2 1 GETTING TO KNOW THE PRINTER PARTS AND COMPONENTS...

Page 18: ...e The Paper Guide supports the media and incorporates the fixer 8 heater element below printhead and dryer 9 heater element 10 Slip Ring Prevent that Scroller to slip 11 Eco Solvent Plus ink cassette...

Page 19: ...Falcon Outdoor Jr Operation Instructions Page 19 PN MAI 75039 Rev 1 A 07 26 05...

Page 20: ...itions Operating environment Temperature 18 C to 35 C Humidity 20 60 non condensing Recommended working environment Temperature 22 30 C Humidity 40 60 Storage environment Temperature 10 C to 60 C Humi...

Page 21: ...nter stand packed separately 1 Paper scroller 3 including plastic flanges 1 Sheet off knife pre installed in head Media Collection Basket Starter Software Kit Scroller Slip Ring Accessories kit consis...

Page 22: ...he machine out of the box should be done by two people Protect the printer from shocks Do not dismantle the unit Procedure for unpacking the printer Step 1 Open the printer body box Take out the acces...

Page 23: ...Falcon Outdoor Jr Operation Instructions Page 23 PN MAI 75039 Rev 1 A 07 26 05...

Page 24: ...Stand leg left 1 pc Stand leg right 1 pc Cross bar 2 pcs Plastic cover 2 pcs Hexagon wrench 1 large 1 small Hexagon bolt long 4 pcs Hexagon bolt short 2 pcs premounted washers Paper basket assembly 1...

Page 25: ...nstructions Page 25 PN MAI 75039 Rev 1 A 07 26 05 3 4 3 Contents of the accessories box Cleaning cartridges 4 pc Eco Solvent Plus ink Cassettes C M Y K 1 each colour Power cable 1 pc User s Guide Wast...

Page 26: ...n bolts and the large hex wrench provided Make sure the leg welding points outwards and the caster wheels are on the front After securing the bolts permanently put on the two plastic side covers See 1...

Page 27: ...he metal fixing plate and wing screw since the printing head needs to be blocked during any transportation of your printer Caution Take care not to drop the wing screw inside the printer body Should i...

Page 28: ...around the lower cross bar of the stand by way of the push buttons See 10 on the figure below Secure the paper basket to the printer stand Fix the front hook of the metal basket supports over the uppe...

Page 29: ...llowing page Step 2 Remove the adhesive tape holding the Waste Tubes to the unit Step 3 Push the big Waste Tube in the hole in the middle of the top of the bracket Check if the tube is fixed securely...

Page 30: ...Falcon Outdoor Jr Operation Instructions Page 30 PN MAI 75039 Rev 1 A 07 26 05 Picture A 1 Big waste tube 2 2 thin waste tubes 3 Screws to mount Waste Bottle Bracket 4 Top Waste Bottle Bracket 1 2 3 4...

Page 31: ...the printer Step 3 Plug the other end of the power cable into an electrical outlet of the correct voltage and with a proper grounding Power supply Voltage 100 120V 200 240V Frequency 50 60 Hz 50 60 H...

Page 32: ...view your printer is ready for high speed bi directional communication In order to be able to use this high speed mode without problems please note Computer Bios for parallel port should be set to ECP...

Page 33: ...duction work After completing 1 9 above launch InterCon NetTools from the desktop icon or find InterConTools in your Programs folder Double click on the IP address most likely all zeros Loading proper...

Page 34: ...e amount for solvent printing Remember 5 Check nozzles first Clean as required 6 Dial out the light and first Create a light band if necessary 7 For the bark band that remains after dialing out the li...

Page 35: ...you can select which digit you want to change The value can be changed in 0 01 increments Press ENTER to confirm the new value Step Adjustment Change Step 7 If no other items are to be changed press...

Page 36: ...ternal ink passages must be replaced Note When loading Eco Solvent Plus ink for the first time please make sure to have four Eco Solvent Plus Cleaning liquid cassettes Before installing Eco Solvent Pl...

Page 37: ...recover the ink load procedure Step 6 The unit is cleaning the CMY print heads Step 7 Remove the Eco Solvent Plus Cleaning Liquid cassette from the CMY slots Step 8 The rest of the cleaning fluid in...

Page 38: ...eally bring the media rolls in the neighbourhood of the printer 24 hours on beforehand Bringing in cold media and printing on it usually results in inferior output quality because of the big temperatu...

Page 39: ...it with the illustrations below There is not enough clearance between the media edge and the pressure roll less than 5 mm which may cause a media jam or damage if the media slightly shifts during pri...

Page 40: ...cut sheets This size can only be installed in the vertical direction The media has a printing side and a non printing side If you print on the non printing side this may influence the quality The pri...

Page 41: ...d take up Now select roll take up loading sequence both LEDs ON Now select roll Note When making the wrong choice by selecting cut sheet when a roll is loaded the printer will pull off the maximum cut...

Page 42: ...scroller Slide the scroller slip ring on the left side of the scroller side with fixed flange Step 7 Installing the scroller Install the scroller as follows Stand at the back side of the printer hold...

Page 43: ...e media check the relative positions of the drive roller on the right and the right hand edge of the roll media It is normal if with the roll media pulled tight the portion that is being wound and the...

Page 44: ...s about 5 mm away from the right edge of the media and the right edge of the media within 5 mm to the left or right of the guide line holes Step 12 Check if the roll media has been installed correctly...

Page 45: ...hold lever UP and wind up the roll media Step 2 Stand behind the printer Unlock the scroller receiver by pressing the lock lever down You can now lift the right side of the scroller and remove it from...

Page 46: ...and take up Now select roll take up loading sequence both LEDs ON Step 3 Take an empty cardboard core Slide the empty cardboard roll over the scroller of the roll take up system Note Notice that one f...

Page 47: ...slip ring on the left side of the scroller side with fixed flange Step 8 Installation of the scroller Install the scroller as follows Stand at the back side of the printer holding the scroller with t...

Page 48: ...Falcon Outdoor Jr Operation Instructions Page 48 PN MAI 75039 Rev 1 A 07 26 05...

Page 49: ...the media check the relative positions of the drive roller on the right and the right hand edge of the roll media It is normal if with the roll media pulled tight the portion that is being wound and t...

Page 50: ...he media and the right edge of the media within 5 mm to the left or right of the guide line holes Step 13 Before lowering the media hold lever hold the media on the front side and turn the media feedi...

Page 51: ...d core to avoid slipping of the media Step 17 Feed the media slightly forward using SHIFT ADVANCE and wind it up on the take up system Now you are ready to start printing Once the printer has printed...

Page 52: ...inter you will receive a sample roll of one of the Mutoh Eco Solvent or Eco Solvent Plus media and a CD ROM containing pre ripped data allowing you to test the Eco Solvent and Eco Solvent Plus media O...

Page 53: ...refer to the picture mentioned above When the lever is put in horizontal position turn counter clockwise the head is in his highest position 2 0 mm When the lever is turned clockwise the head is in hi...

Page 54: ...Falcon Outdoor Jr Operation Instructions Page 54 PN MAI 75039 Rev 1 A 07 26 05...

Page 55: ...nitors DATA status LED ON indicates data is being received LED FLASHING means data is being processed 2 Error LED The ERROR LED is ON after an ERROR has occurred to indicate a possible hazardous situa...

Page 56: ...tice the LED indicator showing the current status High quality Normal and High Speed The set up can only be changed in idle status When pressed together with SHIFT key 9 outputs the Test Print Go to t...

Page 57: ...s are enclosed in the yellow area 9 Shift button Shift button to activate Head Adjustment manual roll feed forward or reverse Nozzle check print Test print or Set Up List Back out of menu levels or sw...

Page 58: ...t and an adjustment parameter plot Note When the data light is ON receiving or blinking processing all the keys are disabled except the head cleaning key The keys will be operational in case of receiv...

Page 59: ...media hold lever is down 1 Menu Press the Menu Key to switch from ONLINE status to menu mode operation 2 Menu Down Press the Menu Key to go to the NEXT menu 3 Menu Up Press the Cleaning Key to go to...

Page 60: ...ed by Page size Command or by plot data Cut Position Data Standard Specify cutting position on roll media following data or standard media size MediaCut Auto Off Manual Automatic sheet off set up Copy...

Page 61: ...or the direct heater fixer Real RT and set ST temperature are displayed on the LCD screen The maximum temperature is 70 C By pushing the buttons you can select an appropriate temperature Controls Post...

Page 62: ...Falcon Outdoor Jr Operation Instructions Page 62 PN MAI 75039 Rev 1 A 07 26 05...

Page 63: ...those parts of the printer connected to a power source The printer creates paper dust while operating Therefore regularly wipe the paper dust off your machine Do not blow it off For large Eco Solvent...

Page 64: ...pressure roller or the driver roller media feed will not be activated and the following error will be displayed Clean the paper sensor with a cotton swab Important Stains on the paper sensor may infl...

Page 65: ...Unpack a new Eco Solvent Plus ink cassette Note Only use original Mutoh Eco Solvent Plus ink cassettes For each cassette there is a correct place and a correct inserting direction Open the Eco Solvent...

Page 66: ...end replacing the cutting blade regularly Step 1 Switch off the printer and pull the printing head to the centre of the printer Step 2 Take out the cutting blade by pushing the cutter head down and ro...

Page 67: ...pending on the kind or thickness of the media and used environment We recommend purchasing a spare cutting blade so that you always have a spare blade at hand Important If you don t have a new sheet o...

Page 68: ...h a polynit wiper Caution Clean without your hand coming into direct contact with the head cap unit which is near the cleaning wiper Otherwise oil may get on the cleaning wiper and it will be unable t...

Page 69: ...replace the waste liquid absorbent sheet when you see that the bottle is about half full Have a new absorbent sheet a thick vinyl bag and a pair of forceps ready Note Conditions vary for the waste ink...

Page 70: ...Falcon Outdoor Jr Operation Instructions Page 70 PN MAI 75039 Rev 1 A 07 26 05...

Page 71: ...dth 954 mm 37 55 Maximum print width 934 mm 36 77 Maximum media thickness 0 2 mm Ink configuration 220 ml Eco Solvent Plus ink C M Y K Ink consumption Low ink consumption 360 dpi 4 66 ml m 720 dpi 7 9...

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