MULTIQUIP Rammax RX1575 Operation Manual Download

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OPERATION MANUAL

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

MODELS

RX1575

RX157533

TRENCH ROLLER

(YANMAR 3TNV76 DIESEL ENGINE)

Revision #0 (04/28/15)

Summary of Contents for Rammax RX1575

Page 1: ...MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com MODELS RX1575 RX157533 TRENCH ROLLER YANMAR 3TNV76 DIESEL ENGIN...

Page 2: ...ity CE 3 General 4 7 Product Description 8 12 Safety Information 13 20 Structure And Function 21 23 Operating And Display Elements 24 31 Commissioning 32 Operation 33 38 Options 39 Maintenance 40 69 R...

Page 3: ...rial number See identification plate Relevant EC directives Machinery Directive 2006 42 EC Directive on Electromagnetic Compatibility 2004 108 EC Noise Directive 2000 14 EC Applicable harmonized stand...

Page 4: ...ual is to ensure the optimal use and safe application of the roller for the following processes Commissioning Operation Maintenance Repair 1 1 3 Overview of customer documentation Please check that th...

Page 5: ...chnical developments Ammann Schweiz AG reserves the right to make changes to this customer document at any time without separate notice 1 1 7 Copyrights The publisher of this EC compliant customer doc...

Page 6: ...describing the components of the roller we inform you of their position on the roller We adhere to the orientation below when doing so Fig 1 1 Rammax 1575 orientation We view the roller from the posi...

Page 7: ...sing local or global environmental damage NOTE The battery poles and terminals must be clean If they are coated with a whi tish or greenish sulfur crust they must be cleaned NOTE Risk of cable fire or...

Page 8: ...ons 2 2 2 Specifications Tab 2 2 Rammax 1575 performance data Model Roller Drum Width Weight 24 in 640 mm 5 7 5 1 x a m m a R Rammax 157533 Rammax 1575 Roller drum width in mm 24 640 33 850 Service we...

Page 9: ...a m r o f r e P 20 4HP Operating speed 2400 1 min 148 45 0 3 g n i t o v i p e l g n a g n i r e e t S 7 Vibration frequency 2 460 41 Container Contents Low Travel Speed ft min m min 82 25 High Travel...

Page 10: ...g 2 2 Data on the identification plate NOTE When ordering spare parts you must indicate the serial number S N of the rol ler 1 Roller designation 2 Homologation number 3 Name and address of the manufa...

Page 11: ...distance with no personal risk Normal modes of operation Use the Rammax 1575 roller exclusively for driving on and compacting Unbonded layers earth gravel crushed stone Special operating modes Transp...

Page 12: ...accepts no liability for the continued reliable functioning of the roller if it is not used appropriately Unauthorized conversions and changes to the roller are prohibited for safety reasons and void...

Page 13: ...ing the fuel tank Do not fill up fuel in enclosed spa ces No open flames Do not vibrate on slopes or inclines where there is a hazard of slipping or overtur ning Do not drive on slopes that are steepe...

Page 14: ...tly up or down slopes Do not drive across slopes Keep your distance to embankments and edges Do not drive at an angle into or out of the trench Park the roller on slopes only in such a way that it can...

Page 15: ...be in this area during operation In general a safety distance of at least 2 meters to the machine must be maintained during operation DANGER Crushing of toes through careless handling of the roller We...

Page 16: ...no longer recognizable and understandable at first glance the machine must be shut down until new signs are installed 3 4 1 Warning stickers Tab 3 2 Warning stickers on board Model Value Measured sou...

Page 17: ...this area when necessary and only with extreme caution Location on roller In the middle of the front and back Danger Rollover hazard Explanation Only stand in this area when necessary and only with ex...

Page 18: ...Outer cowling cover Requirement Wear ear protectors Explanation Wear ear protectors in accordance with nati onal accident prevention regulations when working at hig her noise levels Warning stickers M...

Page 19: ...for diesel fuel Location on roller On the middle of the front and rear chassis Designation Tie down point Explanation Points on the roller at which lashing means for securing the roller on the transpo...

Page 20: ...n on roller Rear chassis front upper left Designation Spare parts information Explanation Information about the filters of the machine Location on roller Inner cowling cover Designation Close the cove...

Page 21: ...from the right Fig 4 2 View from left 1 1 point lifting eye 2 Identification plate 3 Roller drum scraper 4 Rear hood latch cowling 5 Front hood latch engine hood 6 Front infrared sensor 1 Articulated...

Page 22: ...g 4 4 Overview of interior of rear chassis 1 Infrared transmitter 2 Storage area for spiral cable 3 Display unit 4 Ignition switch 5 Fuses 1 Oil cooler 2 Fuel tank 3 Hydraulic tank 4 Battery 5 Control...

Page 23: ...RX1575 SERIESTRENCH ROLLER OPERATION MANUAL REV 0 04 28 15 PAGE 23 1230047 21 06 2013 Fig 4 5 Front bottom view 1 Engine oil drain plug STRUCTURE AND FUNCTION...

Page 24: ...he controller recognizes an error Error codes are shown on the LED display 1 Check whether the desired function is working This also applies when the tilt sensor is triggered If the battery charging l...

Page 25: ...the oil pressure warning lamp lights up After the warning lamp has been lit for 4 seconds the machine is shut down Coolant tempera ture NOTE Danger of engine overheating Stop immediately If the coolan...

Page 26: ...ine has tipped over it is possible for engine oil to enter the combus tion area If the machine is started after it has been righted engine damage is possible Set the machine upright Do not start the e...

Page 27: ...d transmitter Display Cause Remedy Shutdown bar lights up Switch on shutdown bar has triggered Move the shutdown bar to its ori ginal position Shutdown bar is blin king Close proximity shutdown has be...

Page 28: ...trol i e when a control element is actuated As soon as and as long as the infrared transmitter is attached to the machine controller via the cable and the ignition is turned to I the red LED must flas...

Page 29: ...roller Automatic pairing occurs at the moment the cable is unplugged or if the cable is plugged in when the infrared transmitter is switched on Special cases When the infrared transmitter is switched...

Page 30: ...ly 1 Pay attention to correct positioning 1 1 The cable connector must face forwards or be oriented according to the sticker on the transmitter The infrared transmitter may rest on the sto mach of the...

Page 31: ...RX1575 SERIESTRENCH ROLLER OPERATION MANUAL REV 0 04 28 15 PAGE 31 OPERATING AND DISPLAY ELEMENTS...

Page 32: ...controller see below Electronic ballast interference an external influence from fluorescent tubes NOTE The infrared transmitter does not work and no LEDs are lit Connect the transmitter to the machine...

Page 33: ...ized access by third parties you can install a padlock on the loop provided for this pur pose Commercially available padlocks can be obtained in any building supplies store Fig 7 1 Vandalism protectio...

Page 34: ...e is always to be started at idling speed NOTE If the ignition key remains at position I and the machine has not yet been star ted or has just been shut off then The machine goes into standby mode aut...

Page 35: ...on of the operator Distance to roller 6 5 ft 2m Operation is not possible 13 ft 4m Cable is too short operation is not possible do not overstretch the cable Overview of functions Operation with the ca...

Page 36: ...ch 2a Toward the front The roller moves forward 2b Toward the rear The roller moves backward 7 3 3 Steering left right 1 Move the switch 2a Toward the left The roller moves left 2b Toward the right Th...

Page 37: ...ds while at a standstill the machine con troller shuts it off automatically When first started it is only possible to use the small amplitude vibration function for the first 2minutes 7 4 Safety and m...

Page 38: ...on cable operation the diesel en gine continues to idle but the functions are interrupted Reduce the distance to the machine in order to resume control of it 7 5 Turning off the engine 1 Move the swit...

Page 39: ...h the shut down bar the shutdown bar is actuated and triggers the proximity switch This sends a signal to the machine controller and the machine can now only be moved forward away from the obstacle If...

Page 40: ...e and repair work DANGER Danger to life through an unsafe work area Always use an accident proof support when working on a rai sed roller Never work below a roller which is only supported by a crane o...

Page 41: ...only those declared by the supplier as being compatible with synthetic es ters may be used DANGER Danger of severe injury through loose clothing being caught and drawn in Only open the engine hood whe...

Page 42: ...nce work and inspections must be performed according to the following maintenance tables in order to guarantee reliable roller operation Remove all dirt before taking off any covers plugs measuring ro...

Page 43: ...Coolant Expansion tank Fuel system leakage Hydraulic oil cooler Engine oil level Air intake filter Fuel level Hydraulic oil level Roller drum scraper Engine oil engine oil filter Brake test Steering c...

Page 44: ...ator filter element Air filter cartridge Check 1 point lifting eye for cracks and deformation Check web plate tension sleeve for cracks and deformation Drive motor seal Clean the fuel Roller drum rubb...

Page 45: ...STRENCH ROLLER OPERATION MANUAL REV 0 04 28 15 PAGE 45 Maintenance 65 1230047 21 06 2013 9 4 Maintenance check sheet Roller serial no ________________ Date Operating hours Comments Activity Signature...

Page 46: ...force required to open the hood and give it its final position If you need more force to open the hood replace the gas absorbers See When replacing fuses do not mix them up DANGER Danger of severe inj...

Page 47: ...ce 67 1230047 21 06 2013 9 6 Engine compartment overview 9 6 1 Left side of the engine Fig 9 2 Left side of the engine 1 Air intake filter 2 Engine oil filter 3 Oil dipstick 4 Coolant drain 5 Engine o...

Page 48: ...engine 1 Engine oil filler neck 2 Alternator 3 Fuel pump 4 Coolant level display 5 Flow divider 6 Nozzle block 7 Water separator WARNING Risk of burning and injury when handling parts in the engine c...

Page 49: ...28liters of diesel fuel Fig 9 4 Diesel fuel filler neck Diesel Specifications Tab 9 1 Excerpt from the Yanmar engine manual about diesel specifications NOTE Poor quality diesel can Reduce the perform...

Page 50: ...hassis 9 7 4 Cleaning the fuel tank Over time condensation water gathers in the fuel tank It must be drained once a year 1 Unscrew the cover screw 1 under the roller AF size27 wrench 2 Place a contain...

Page 51: ...1 1 Move to OFF 2 Unscrew the filter housing 2 3 Remove the old filter element 1 4 Insert new filter element 1 5 Screw the filter housing 2 on 6 Open stop cock 3 6 1 Move to ON 9 7 6 Water separator...

Page 52: ...lter element 1 4 Screw the filter housing 2 on 5 Open stop cock 3 5 1 Move to ON 9 8 Engine oil 9 8 1 Checking the engine oil level Oil dipstick 1 Check engine oil level daily using the dipstick The d...

Page 53: ...ne Fig 9 9 Filler neck to the left and filler neck on top NOTE In order to guarantee operating safety of the engine for the long term you must not put any additives in the engine oil 9 8 3 Draining en...

Page 54: ...o place a rag under it beforehand 2 Replace oil filter 2 3 Screw the complete filter back in place 9 9 Hydraulic oil 9 9 1 Checking the hydraulic oil level Inspection window Always check the hydraulic...

Page 55: ...oil at operating temperature The oil flows better Residues in the tank will be flushed out with the oil 1 Place a container with at least a 30 liter capacity under the hydraulic oil drain 2 Remove the...

Page 56: ...with water or blow them out with compressed air NOTE Never clean the cooler with high pressure e g powerful water jet Fig 9 14 Hydraulic oil cooler grill 9 9 5 Replacing the hydraulic oil filter 1 Rem...

Page 57: ...fully clockwise to the stop Fig 9 16 Replacing the hydraulic oil filter steps 4 to 6 6 Lightly oil the sealing ring on the filter lid 7 Put the filter lid in place 7 1 Tighten the lid with a torque wr...

Page 58: ...oolant level 1 Check coolant level every day 1 1 Check oil level while the roller is standing on a level surface and the engine is cold 1 2 You can read off the level of coolant on the expansion tank...

Page 59: ...013 Fig 9 20 Coolant filler neck 9 10 3 Cleaning the radiator 1 Check the cooling ribs of the water tank for dirt and clogging 2 Clean the ribs with water or blow them out with compressed air NOTE Nev...

Page 60: ...Roller drum scraper 9 11 2 Air intake filter Soiling indicator 1 If a red ring appears on the soiling display 1 during operation of the roller you must 2a clean the air filter cartridge 3a or replace...

Page 61: ...ked for clogging once per week When cleaning replacing the cartridge take care that no dirt enters the in take hose Air intake 1 Check the air intake for 1a Soiling clean the intake opening Fig 9 25 A...

Page 62: ...and releasing upward pressure to the roller visual inspection Fig 9 27 Articulated joint 9 12 Lubricating steering cylinder bearing 1 Rotate the roller s steering fully to the stop in order to grease...

Page 63: ...V 0 04 28 15 PAGE 63 Maintenance 83 1230047 21 06 2013 Fig 9 28 Location of grease nipples on steering cylinder NOTE Damager to property due to increased wear Regrease the bearing after every cleaning...

Page 64: ...r the hood 9 13 2 Brake test Fig 9 30 Cable connector Y9 under the hood 1 Put the machine into the work gear 2 Disconnect connector Y9 1 from the connector housing at the magnet 3 Perform the forwards...

Page 65: ...acing only those declared by the supplier as being compatible with synthetic es ters may be used Brand Hydraulic oil Synthetic hydraulic oil based on HE esters Grease Standard ISO VG 46 HVLP DIN 51524...

Page 66: ...g tapping screws and hexagon socket head screws Designation Brand Quantity Art no Engine oil Motorex Focus CF SAE 10W 40 1l 1242375 Grease Motorex Moly 218 400g 1111368 Grease Motorex 174 0 85kg 11440...

Page 67: ...SW Allen Screw diameter Steel quality Tightening torque in Nm 3 M6 10 9 6 4 M8 10 9 13 SW Allen Screw diameter Steel quality Tightening torque in Nm 3 M5 10 9 5 SW Allen Screw diameter Steel quality T...

Page 68: ...major soiling and the lower scrapers of deposits M18x1 5 110 Nm 90 Nm 12 S M20x1 5 150 Nm 125 Nm 14 S M22x1 5 170 Nm 135 Nm 16 S M27x1 5 270 Nm 180 Nm 20 S Thread size Cutting ring Soft seat ring Nom...

Page 69: ...isolating materials to a steam jet when using a steam cleaner Always cover these materials When washing the roller ensure that no water is sprayed into the air intake filter Before cleaning the rolle...

Page 70: ...ile starting otherwise the battery must be charged Machine running alternator charging voltage The voltage should lie in a range of from 13 to 14 5 volts 10 1 1 Replacing the battery 1 Loosen the term...

Page 71: ...tery poles and terminals must be clean If they are coated with a whi tish or greenish sulfur crust they must be removed and cleaned 10 1 3 Charging the battery using a battery charger 1 Disconnect the...

Page 72: ...the fuse 10 2 1 Engine compartment fuses The fuses are located above the diesel engine Tab 10 1 Engine compartment fuses Fig 10 3 Engine compartment fuses CAUTION Risk of injury through short circuit...

Page 73: ...aintenance such as lubrication They are designed for the respective requirements and work trouble free for many years 10 3 1 Replacing gas struts removal 1 Use a screwdriver to lift the clips 2 Pull t...

Page 74: ...ot be installed if they have been damaged through mecha nical manipulation Welding on gas struts as well as dirt or paint on the piston rods can lead to failure of the units Avoid modifications manipu...

Page 75: ...kly as possible 2 Turn the ignition off position 0 NOTE Do not under any circumstances attempt to restart the engine right away Avoid oil shock Severe engine damage can result Fig 10 8 Rammax 1575 CAU...

Page 76: ...tive 10 4 2 Prevent an oil shock NOTE Before you begin the dismantling and disassembly of parts you must thoro ughly clean the area around the valve cover cylinder head and electrical steel If no visi...

Page 77: ...ve the air filter hose at the top 5 Disassemble the fuel filter AF size 13 Fig 10 12 Disassemble fuel filter 6 Disassemble the electrical steel and fold it toward the back 6 1 Screws at back 2 Allen s...

Page 78: ...cover 9 hex screws SW 10 Fig 10 14 Disassemble the valve cover 8 Remove the three cables and contact connectors on the glow plugs AF size8 Fig 10 15 Remove cables and contact connectors 9 Remove ALL t...

Page 79: ...kwise by means of the central bolt AF size 17 on the crankshaft using a box end ratchet wrench 1 Fig 10 17 Box end ratchet wrench Rotate crankshaft NOTE Risk of cable fire or short circuit Insulate th...

Page 80: ...er about 5 minutes It is essential to be sure that no more oil is present in the combustion chambers 2 Reinstall the glow plugs AF size12 torque 18Nm Fig 10 20 Glow plugs 3 Reconnect the contact conne...

Page 81: ...start is unsuccessful engine is not running There could be air in the diesel system See Check the pump in the following Check the pump 1 Turn the ignition key clockwise to position I 1 1 Check whether...

Page 82: ...5 1230047 21 06 2013 The smoke from the engine must be decreasing noticeably and then stop completely Otherwise there may be a mechanical defect in the engine 1 Switch off the engine 2 Check all fluid...

Page 83: ...9 7 3 Battery Uninstall the battery and clean the outside Charge the battery once a month during standstill time 10 1 Air filter unit exhaust pipe Cover the air filter unit or its intake opening and t...

Page 84: ...2meters 3 Hook the joint protection into place 4 Secure the joint protection with the lock bolt 3 5 Secure the lock bolt with the compression spring 2 Rammax 1575 Roller drum width mm 640 850 Shipping...

Page 85: ...nce with relevant regulations 1 Bring the joint protection into place 2 Lift the roller vertically with suitable hoisting tackle 2 1 Use suitable lifting equipment The 1 point lifting eye is designed...

Page 86: ...Attach the lashing straps to the lashing rings on the roller and on the truck 2 1 Lashing method Direct lashing diagonal lashing as shown in photo 2 2 Use four lashing straps with a permissible tensil...

Page 87: ...3 Center of gravity The center of gravity relevant to transport is located 460mm from the floor and approx in the center of the roller depending on the fill level of the diesel or water tanks Fig 12...

Page 88: ...least 25mm see below 2 To depressurize 2a Slowly cut the pressurized tube open at the points indicated using a handsaw or 2b Drill a hole in the tube using a drill with about a 3 mm diameter CAUTION...

Page 89: ...NOTE If disposal according to these regulations is not possible ask your authorized dealer 1 Saw cut hole position Cut or drill into the pressurized tube about 20mm from the bottom 2 Saw cut hole posi...

Page 90: ...PAGE 90 RX1575 SERIESTRENCH ROLLER OPERATION MANUAL REV 0 04 28 15 118 Rammax 1575 1230047 21 06 2013 14 1 Rammax 1575 wiring diagram Fig 14 1 Wiring diagram no 10378070 APPENDIX...

Page 91: ...id G1 Alternator G2 Battery K1 Relay ignition K2 Relay starting interlock K3 Timer relay K4 Relay pull in solenoid K5 Relay operating speed K6 Relay pre heating coil K7 Relay hydraulic oil cooler K11...

Page 92: ...21 06 2013 Y2 Magnet operating speed Y3 Magnet drive pump forwards Y4 Magnet drive pump backwards Y5 Valve steering left Y6 Valve steering right Y7 Valve large amplitude vibration Y8 Valve small ampli...

Page 93: ...RX1575 SERIESTRENCH ROLLER OPERATION MANUAL REV 0 04 28 15 PAGE 93 122 Rammax 1575 1230047 21 06 2013 14 2 Rammax 1575 hydraulic circuit diagram Fig 14 2 Hydraulics diagram no 10442344 APPENDIX...

Page 94: ...pump 2 Vibro steering pump 3 Drive motor rear left 4 Drive motor rear right 5 Front left drive motor 6 Front right drive motor 7 Left steering cylinder 8 Right steering cylinder 9 Vibro steering brake...

Page 95: ...RX1575 SERIESTRENCH ROLLER OPERATION MANUAL REV 0 04 28 15 PAGE 95 NOTES...

Page 96: ...may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and withou...

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