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Copyright Müller-Elektronik GmbH & Co. KG, 

Installation and operating instructions  SPRAYDOS (07.2016) 

2

 

Safety instructions 

2.1

 

Intended use 

 

The SPRAYDOS is specified exclusively for agricultural use and in wine, fruit and hop growing. The manufacturer 
takes no responsibility for any installation or application outwith this area. 

 

The manufacturer does not accept liability for damage to persons or property resulting from unspecified use. In 
such cases all risks are the responsibility of the user.  

 

Specified implementation also includes adhering to the operation and maintenance requirements stipulated by the 
manufacturer. 

 

Relevant accident prevention regulations as well as other generally recognised safety, industrial, health and road 
traffic rules are to be adhered to. In addition the manufacturer accepts no liability in cases where arbitrary 
modifications have been made to the device. 

2.2

 

Basic safety instructions 

Observe the following recommended precautions and safety instructions: 

 

Do not remove any safety devices or labels. 

 

Before using the SPRAYDOS read and understand this guide. It is of equal importance that others operating this 
device also read und understand the manual. 

 

During maintenance or when using a battery charger, switch off the power supply. 

 

Never service or repair the device while the job computer is switched on. 

 

Before welding on the tractor or on an attached machine, interrupt the power supply to the SPRAYDOS. 

 

Only use a soft damp cloth with clear water or a little glass cleaning agent to clean the SPRAYDOS. 

 

Operate the keys with your finger tips but avoid using fingernails. 

 

Should any part of this guide remain incomprehensible after reading, contact the dealer or Mueller-Elektronik 
Service for further clarification before using the SPRAYDOS. 

 

Read carefully all safety instructions in the manual. 

 

Learn how to operate the SPRAYDOS correctly. Nobody is to operate the machine without exact instructions. 

 

Keep the SPRAYDOS and the spare parts in good condition. Unspecified alterations can impair the function and/or 
safety and affect the life span of the machine. 

2.3

 

Layout and meaning of warnings 

All safety instructions found in these Operating Instructions are composed in accordance with the following pattern: 

  

 

 

WARNING 

This signal word identifies medium-risk hazards, which could potentially cause death or serious 
physical injury, if not avoided. 

 

 

 

CAUTION 

This signal word identifies low-risk hazards, which could potentially cause minor or moderate 

physical injury or damage to property, if not avoided. 

 

Summary of Contents for SPRAYDOS

Page 1: ...Installation and operating instructions SPRAYDOS Version V2 20160707 30221021 02 EN Read and follow these operating instructions Keep these operating instructions in a safe place for later reference...

Page 2: ...Document number 30221021 02 EN As of software version 15 10 13 Original language German M ller Elektronik GmbH Co KG Franz Kleine Stra e 18 33154 Salzkotten Germany Phone 49 0 5258 9834 0 Fax 49 0 525...

Page 3: ...1 5 INSTALLATION INSTRUCTIONS 12 5 1 Console and computer 12 5 2 Battery connecting cable 6 12 5 3 Sensor X calculation of the distance 14 5 4 Adapter cable for tractors with signal socket 14 5 5 Conn...

Page 4: ...h 22 6 4 2 Manual automatic switch 22 6 4 3 Spraying pressure key 22 6 4 4 Boom section switch 23 6 4 5 Configuring the section switches 23 6 5 Hydraulic functions switch 23 6 5 1 Short SPRAYDOS versi...

Page 5: ...nd up to 4 hydraulic functions the long version allows a further 10 hydraulic functions as soon as foam marker and corner nozzles The current speed and the current spray rate are displayed simultaneou...

Page 6: ...understand the manual During maintenance or when using a battery charger switch off the power supply Never service or repair the device while the job computer is switched on Before welding on the trac...

Page 7: ...ference of the vehicle electronics or other components This applies in particular to the electronic controls of EHR Front lifting gear Power take off shafts Motor Gears Above all it must be ensured th...

Page 8: ...conformity This product has been manufactured in conformity with the following national and harmonised standards as specified in the current EMV Directive 2004 1008 EG Dieses Produkt ist in bereinsti...

Page 9: ...ystem description 4 1 Overview Diagram 4 1 SPRAYDOS overview Machine plug manifold Machine plug hydraulic Basic console Continuos current socket DIN 9680 brown blue Bracket Sensor X Wheel Machine sign...

Page 10: ...ry connection 6 Battery connecting cable for the SPRAYDOS voltage supply connection to a 12 volt battery 7 Machine signal distributor Combines the sensor and actuator connections on the machine 8 Sens...

Page 11: ...onsole 2 5 A wheel cardan speed sensor 9 can be connected directly to SPRAYDOS in order to determine the speed The SPRAYDOS can be connected directly to the signal socket 10 on the tractor using a con...

Page 12: ...s between 45 and 90 from below VORSICHT Please ensure that the computer casing 1 has a lead connection to the tractor s chassis above the console 2 5 When mounting remove the paint from the mounting p...

Page 13: ...or Pinch with a crimping tool Shrink both of the butt connectors with a heat source e g hot air gun until the adhesive emerges Connect the ring tongues to the battery terminals of the vehicle battery...

Page 14: ...cm number of magnets e g 256 cm 60 cm 4 27 min 5 magnets Mount the sensor to the steering knuckle using the bracket provided so that the end of the sensors is pointing towards the magnets The distanc...

Page 15: ...rating instructions SPRAYDOS 07 2016 Page 15 5 5 Connection on the field sprayer The attached or trailed field sprayer is connected via a 39 channel machine plug manifold With the SPRAYDOS long versio...

Page 16: ...ay alternatives an arrow on the left shows that the sprayer is switched on Below this a circle flashes when impulses are being measured by the speed sensor The operating mode is interrupted for 10 sec...

Page 17: ...ut the boom sections are displayed on the left hand side and the number of nozzles on the left hand side Procedure Press on the left a 1 boom section 1 is displayed and on the right the number of nozz...

Page 18: ...o transfer the new value 6 2 5 2 Tank method With the tank method calibration is carried out by weighing the entire field sprayer before and after spraying The procedure is as follows Fill the tank wi...

Page 19: ...he impulses litres 6 2 6 Type key This key is used to enter 2 functions The number before the comma determines the manifold type The 2 positions after the comma determine the control constant Press Se...

Page 20: ...er of nozzles per boom section Example Field sprayer with 5 boom sections One boom section is switched off only 4 5 of the total quantity is recorded 1 5 flows back into the tank CAUTION The valves on...

Page 21: ...above If within 10 seconds the key is pressed a second time the total area is displayed This value is not deleted by the start function This enables the total area for a season to be determined At the...

Page 22: ...n addition an arrow appears above This key has no function when there is no pressure sensor as in this case the speed is displayed permanently in the job display 6 3 7 Tank content key If a Tank Contr...

Page 23: ...onfiguration 1 1 Reboot the computer Press the and keys in this sequence simultaneously The current configuration appears on the display Set the value using the and keys Press the key to adopt the new...

Page 24: ...be called up A new job begins with the start function 6 3 1 CAUTION Before initial operation fill the sprayer with water without spraying fluid Start the field sprayer Subsequently check the values m...

Page 25: ...rded In calibration mode the control dials are used differently than normally Control dial to the left The implement component boom drawbar will be moved to the left until it reaches a resistance grou...

Page 26: ...Turn the control dial to the centre position Lift the magnet briefly and apply it again The LED is illuminated You have calibrated the slope to the left The calibration is complete Lift the magnet LED...

Page 27: ...the drawbar as far as possible to the right The drawbar reaches the end stop at the right Turn the control dial to the centre position Lift the magnet and apply it again The LED flashes briefly You ha...

Page 28: ...ance free It has an internal safety fuse During the winter it should be stored at room temperature and protected from dampness 7 2 Flow meter Rinse the flow meter with water each time after use At the...

Page 29: ...al sections 1 85A 1 13A 2 50A 1 93A Bypass 2 50A 1 53A 2 50A 1 93A Hydraulic cpl opt 6 00A 3 66A 6 00A 4 62A Slope 12A 12A Regulation duration 4 00A 2 44A 4 00A 3 08A 8 1 2 Short SPRAYDOS version Moto...

Page 30: ...ns SPRAYDOS 07 2016 9 List of diagrams Diagram 4 1 SPRAYDOS overview 9 Diagram 5 1 Sensor X at the cardan shaft 14 Diagram 5 2 Sensor X on the tractor s wheel 14 Diagram 6 1 Display 16 Diagram 6 2 Sec...

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