Table of Contents
1 Safety
1.1 Important provisions for all products
5
1.2 Personnel and organizational requirements
7
1.3 Transport
8
1.4 Safety regulations for startup and operation
9
1.5 Safety precautions when working on the
engine
10
1.6 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials
13
1.7 Standards for safety notices in the text
15
2 General Information
2.1 Engine side and cylinder designations
16
2.2 Engine – Overview
17
2.3 Sensors and actuators – Overview
18
3 Technical Data
3.1 Engine data 12V/16V2000Gx6S, 3B,
continuous operation, variable load, ICXN,
optimized fuel consumption (provisional)
22
3.2 Engine data 12V/16V2000Gx6S, 3D,
standby current, fuel stop power (IFN),
optimized fuel consumption (provisional)
26
3.3 Engine data 12V/16V2000Gx6S, 3F,
standby operation mode, unlimited, ICXN,
optimized fuel consumption (provisional)
30
3.4 Engine data 12V/16V2000Gx6S, 3G,
continuous operation, time-limited, ICXN,
optimized fuel consumption (provisional)
33
3.5 Engine data 12V/16V2000Gx6S, 3H,
standby operation mode, special
qualifications, optimized fuel consumption
(provisional)
36
3.6 Engine data 12V/16V2000Gx6S, 3B,
continuous operation, variable load, ICXN,
EPA Nonroad T2 (40CFR89) (provisional)
40
3.7 Engine data 12V/16V2000Gx6S, 3D,
standby current, fuel stop power (IFN), EPA
Nonroad T2 (40CFR89) (provisional)
44
3.8 Engine data 12V/16V2000Gx6S, 3F,
standby operation mode, unlimited, ICXN,
EPA Nonroad T2 (40CFR89) and EPA
Stationary EMERG T2 (40CFR60)
(provisional)
48
3.9 Engine data 12V/16V2000Gx6S, 3G,
continuous operation, time-limited, ICXN,
EPA Nonroad T2 (40CFR89) (provisional)
52
3.10 Engine data 12V/16V2000Gx6S, 3H,
standby operation mode, special
qualifications, EPA Nonroad T2 (40CFR89)
and EPA Stationary EMERG T2 (40CFR60)
(provisional)
55
3.11 Firing order
59
3.12 Engine – Main dimensions
60
4 Operation
4.1 Putting the engine into operation after
extended out-of-service periods (>3 months)
61
4.2 Putting the engine into operation after
scheduled out-of-service-period
62
4.3 Starting the engine
63
4.4 Operational checks
64
4.5 Emission label – Check
65
4.6 Engine shutdown
66
4.7 Emergency engine stop
67
4.8 After stopping the engine
68
4.9 Plant – Cleaning
69
5 Maintenance
5.1 Maintenance task reference table [QL1]
70
6 Troubleshooting
6.1 Troubleshooting
71
6.2 Engine Control Unit – ECU9 fault messages
74
7 Task Description
7.1 Engine
102
7.1.1 Engine – Cranking manually
102
7.1.2 Engine – Barring with starting system
103
7.2 Crankcase Breather
104
7.2.1 Crankcase breather – Oil mist fine separator
replacement
104
7.3 Valve Drive
105
7.3.1 Valve clearance – Check and adjustment
105
7.3.2 Cylinder head cover – Removal and
installation
108
7.4 Injector
109
7.4.1 Injector ‒ Replacement
109
7.4.2 Injector – Removal and installation
110
7.4.3 Injector functions
116
7.5 Fuel System
117
7.5.1 Fuel system – Venting
117
7.5.2 Fuel – Draining
118
MS15054/00E 2015-09
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DCL-ID: 0000037216 - 002
