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By definition, NPSH means: “net 

positive suction head” above the 

vapor pressure of the pumped 

liquid available at the centerline 

of the pump.  It should always be 

given in feet of pumped liquid.  The 

NPSH is actually a measurement 

of the amount of energy available 

in the pumped liquid to produce the 

required absolute entrance velocity in 

the pump.  If a pump requires more 

energy (or NPSH) than is available at 

a given capacity, the pressure at the 

inlet will fall below the vapor pres-

sure of the pumped liquid and loss of 

performance will result.

P

s

 = Pressure in the suction vessel 

in PSIA.

P

vp

 = Vapor pressure of the pumped 

fluid in PSIA.

H

s

 = Static height of the pumped fluid 

above (+) or below (-) the centerline 

of the pump in feet.

H

f

 = All friction losses from the vessel 

to the pump in feet.

NPSH = 2.31( 

          )+H

s

-H

f

For boiling liquids, P

s

 and P

vp

 are 

equal.  This item then becomes zero 

and can be omitted from the equa-

tion.

1D6 Noise

Regenerative turbine pumps typically 

produce a high pitched whine that 

increases in intensity as the differen-

tial pressure produced in the pump 

increases.  While high frequency 

sound is attenuated more easily than 

lower frequencies, piping structures 

and the fluids in them readily transmit 

noise.  Motors, bearings, and other 

rotating components add to the noise 

and sometimes create objectionable 

harmonics.

Careful pump installation can al-

leviate noise problems.  Proper 

alignment of the pump and driver 

is essential.  Adequate supports 

for the inlet and discharge piping is 

equally important.  A degree of noise 

reduction may be obtained when 

the pumping unit is supported free 

of building structures by the use of 

vibration isolators and flexible piping 

and conduit connections.  Elastomer 

type couplings are the best choice to 

separate motor noises from the fluid 

and piping structure.

Section 

T51 • E51

  Page 503

Dated 

February 2014

P

- P

vp

sp. gr.

pump inlet is even slightly higher than 

the fluid source.  It should be the 

same size as the pump inlet or sized 

based on reasonable fluid friction 

losses.

A foot valve is recommended when 

lifting fluid from a sump.  This will 

save wear and tear on any pump, 

even those equipped with self prim-

ing capability.

A Y-Strainer is recommended im-

mediately ahead of the pump on any 

newly constructed system.  This is 

advisable due to the probability that 

foreign material large enough to dam-

age pump clearances may remain 

even though the piping has been 

flushed.

Valves in the outlet piping of a regen-

erative turbine pump should always 

be open as far as possible when the 

pump is started.  This will reduce 

the start-up load on the pump and 

motor.  Never start the pump with the 

discharge valve closed.

The inlet valving should be open 

when starting any pumping system.  

Without some fluid in the pump, it can 

gall and lock up impellers.  Violent 

pump failure will result from contin-

ued operation with the inlet valve 

closed.

1D4 Priming

Regardless of whether self-priming 

equipment is used or not, always fill 

the pump and vent it of air before 

starting for best seal and pump life.  

Under most circumstances, regener-

ative turbine pumps can be made to 

self-prime as long as a small amount 

of fluid can be recirculated through 

the impeller and the fluid doesn’t heat 

up noticeably.

1D5 NPSH (Net Positive Suction 

Head)

The NPSH required varies with every 

size and capacity of pump.  The 

NPSH required by your unit can 

be obtained from the performance 

curves or from your MTH representa-

tive.

If the NPSH available is not equal 

to or greater than that required by 

the pump, it must be increased or a 

different pump selected.  The usual 

method for increasing NPSH is to 

raise the static head on the pump 

inlet, H

s

.

1D7 Freezing

When ambient temperatures drop 

below the freezing point of the fluid 

in a pump, consideration should 

be given to heating, insulating, or 

draining the pump.  If you choose to 

drain the pump, and it will only be for 

a short period, first remove the drain 

plugs, and then drain the inlet and 

outlet lines.  Carefully blow out the 

pump with compressed air to clear all 

internal cavities of fluid.

1E Recommended Spare Parts

FOR CRITICAL SERVICES - a 

duplex installation, with two identical 

pumping units in parallel, is the safest 

and many times the most cost effec-

tive choice.

FOR IMPORTANT SERVICES - a 

standby pump, ready for  installation 

is advised.  Special pricing and new 

pump warranty is offered for factory 

rebuilding.  Turn around time can 

be as short as one or two days for 

standard models.

FOR ROUTINE MAINTENANCE 

- only the mechanical seals and a 

complete set of “O” ring gaskets are 

recommended.  Should additional 

components show wear, they are 

available from stock at the factory.

FOR SERVICING A PUMP THAT 

DOES NOT PRODUCE RATED 

HEAD -  mechanical seals, “O” ring 

gaskets, impeller, motor bracket, and 

cover.

FOR REBUILDING A PUMP - all the 

components required for servicing, 

plus bearings, shaft, and drive keys 

for flexible coupled pumps, should be 

obtained.  A factory rebuild should be 

considered whenever your disassem-

bly indicates rebuilding is necessary 

as this is usually more economical.

The factory recommendation for 

spare parts are all of those needed 

for rebuilding a pump and are shown 

on the exploded view drawings for 

each individual type of pump.

Summary of Contents for E51 SERIES

Page 1: ...ction T51 E51 Page 501 Dated February 2014 97 4623 01 588 T51 E51 SERIES Pump Manual Distributed in the UK by Pump Engineering Limited Unit B1 Riverside Industrial Estate Littlehampton West Sussex BN17 5DF United Kingdom Tel 01903 730900 Fax 01903 730234 email sales pumpeng co uk Web www pumpeng co uk ...

Page 2: ...ose coupled units access to the shaft is between the pump and motor A vise grip or other plier type gripping device may be used directly on the shaft Apply ing torque to the motor fan blades is not recommended If the impeller does not break loose immediately fill the pump with a process compatible fluid and try again in a few hours If this fails loosen only the pump cov er thru bolts clamping the ...

Page 3: ... as possible when the pump is started This will reduce the start up load on the pump and motor Never start the pump with the discharge valve closed The inlet valving should be open when starting any pumping system Without some fluid in the pump it can gall and lock up impellers Violent pump failure will result from contin ued operation with the inlet valve closed 1D4 Priming Regardless of whether ...

Page 4: ... properly aligned The foundation must be a perma nent rigid installation of concrete or other material of sufficient mass to absorb all normal vibrations Locate the foundation bolts using a layout or template in relation to the suction and discharge piping If concrete is being used foundation bolts of the specified size can be enclosed in a pipe sleeve two to three diameters larger than the bolts ...

Page 5: ... the lines are ended at the pump particularly if the last piece is cut a little too short or long the pump will be forced to meet the pipe and strain or distortion will result 2E2 Piping Support Never allow the pump to support piping Other means such as pipe hangers and pipe supports should be used to carry piping to avoid misalignment and distortion Consid eration should be given to thermally ind...

Page 6: ...he pump If a new pump does not oper ate properly the first thing to check for is damage from foreign material 3D Electrical It is important to be aware of and fol low the appropriate local and national electrical codes Do not make wiring alterations that can affect motor rotation without reconfirming correct rotation Select starter heaters and wiring for the maximum current the motor can use at fu...

Page 7: ... valve necessary to maintain a vacuum in the suc tion line as surging occurs in the pump 2 An air eliminator used on the discharge side of the pump to separate air from liquid so the liquid can be used again as air is carried through the pump 3 A recirculating line carries liquid from the air eliminator to the suc tion 4 A fluid chamber used on the inlet side to provide a supply of fluid to speed ...

Page 8: ...to Figures 4 4 and 4 5 for refer ence to the numbered parts in the procedures below 1 Remove all liquid from the pump Air blown through the pump will remove the water quickly 2 Remove the two 2 nuts 20 and the two 2 3 8 X 4 bolts 19 from the cover 2 3 Remove the cover In some cases light tapping with a plastic or wooden mallet on the outside diameter of the cover may be required to loosen it from ...

Page 9: ...s 4 11 and 4 12 for reference to the numbered parts in the disassembly below 1 Remove all liquid from the pump 2 Remove the two 2 3 8 nuts 20 and the two 2 3 8 X 4 bolts 19 from the cover 2 3 Remove the cover In some cases light tapping with a plastic or wooden mallet on the outside diameter of the cover may be required to loosen it from the motor bracket Care should be taken if a screwdriver is n...

Page 10: ... is recommended that a new rotating element be used for reassembly DO NOT attempt to remove the seal using a screwdriver or other sharp object Damage to the shaft or element can occur 7 Before the motor bracket 1 can be removed the four 4 O rings 8 located on the upper left and right studs must be removed a Gently tap on the back of the motor bracket alternating between the left and right side unt...

Page 11: ...t 125 Refer to Figure 4 12 Place the motor bracket face down on a clean flat surface Look into the opening in the center of the motor bracket and you will see a portion of the seat Insert the 1 dowel and very gently tap the seat until it drops out Care must be taken with the seat It is often a brittle material and is prone to breakage It is recommended that a new replacement seat be installed duri...

Page 12: ...ts should be visually inspected and cleaned or replaced as outlined in 4D above 1 The seal seat 125 must be in stalled in the motor bracket before the bracket is installed on the mo tor To install the seat a Place the motor bracket face up on a flat surface b Carefully press the seat smooth side up into the seat cavity of the motor bracket To make the installation of the seat easier apply a thin c...

Page 13: ...impel ler wearing surface Force should not be required to install the impeller in the correct posi tion c The impeller hub should be facing out away from the motor bracket Refer to Figure 4 4 and 4 5 d If the impeller does not fit repeat steps a and b to deter mine the problem 5 Place O ring 7 into the O ring groove in the motor bracket It is helpful to stand the motor and pump assembly on end for...

Page 14: ...placed as outlined in 4E above 1 The stationary seat 125 must be installed in the motor bracket before the bracket is installed on the motor To install the seat a Place the motor bracket face up on a flat surface b To make the installation of the seat easier apply a thin coating of compatible lubricant to the elastomer portion of the seat prior to installation c Carefully press the seat smooth sid...

Page 15: ...mpeller wearing surface Force should not be required or used to install the impeller in the correct position The impeller hub should be facing out away from the motor bracket Refer to Figures 4 4 and 4 5 7 Next rotate the impeller by hand the impeller should move freely 8 Place the large O ring 7 into the outside O ring groove in the motor bracket 9 Place the cover over the motor bracket and insta...

Page 16: ...ion 4 T51 PUMP ENDS All work on the unit should be per formed on an elevated workbench whenever possible The disassembly and reassembly procedures are broken into two sec tions covering the following units 4B Disassembly of the P3 and P15 Bearing Pedestals 4D Reassembly of the P3 and P15 Bearing Pedestals Exploded views of each unit Figures 4 19 and 4 20 are provided for refer encing the numbers i...

Page 17: ...t using the following procedure This procedure is not recommended and should only be used in an emer gency situation 1 Stand a piece of 3 4 pipe for P3 or a 1 1 4 piece of pipe for P15 with the threads cut off on a work bench or similar flat surface with the bearing placed on the correct shaft end 2 Insert the shaft into the pipe so the bearing is between the pipe and the shoulder of the shaft Ref...

Page 18: ...system with fluid and hydrostatically test Tighten connections or replace leaky components 2 Air entering pump through inlet seal or O rings Hydrostatically test the pump and look for leaks Replace faulty seals or O rings 3 Insufficient NPSH or too much suc tion lift Relocate pump supply tank or both to improve inlet con ditions Increase suction pressure Reduce fluid temperature Select a pump with...

Page 19: ...t If a seal has recently been replaced look for a missing O ring cup around the seat or a seat that was installed cocked or backwards The smooth surface should face the rotating element The rotating element may be in backward or improperly posi tioned Refer to the appropriate seal diagrams and instructions to confirm the correct seal orientation Rotating elements sometimes stick in the wrong posit...

Page 20: ...thout an RGA will be refused at the dock Products authorized for return must be properly packaged to prevent further damage clearly marked with the Return Goods Authorization RGA number provided by MTH and shipped freight prepaid and allowed F O B the MTH factory at Plano Illinois USA MTH may in its sole discretion deny any warranty claim if shipping damage any attempted disassembly or any other a...

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